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update key_mold to make it better!
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key_mold.scad
139
key_mold.scad
@ -1,12 +1,14 @@
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include <keys.scad>
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//key unit size
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unit = 19.05;
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unit = 19.05 * 1.5;
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//height of keycap
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height = 13;
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//minimum mold thickness
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extra = 15;
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extra = 12.5;
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//thicknesses of the mold
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side_thickness = 2;
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@ -14,81 +16,99 @@ bottom_thickness = 2;
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total_side = unit + extra*2 + side_thickness * 2;
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bottom_box_height = 5;
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function hypo(num) = sqrt(pow(num,2) / 2);
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module bottom_mold(){
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module bottom_box() {
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difference(){
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//outer box
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cube([
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total_side,
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total_side,
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5 + bottom_thickness,
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]);
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cube([total_side, total_side, bottom_box_height + bottom_thickness]);
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//inner box
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translate([
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side_thickness,
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side_thickness,
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bottom_thickness
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]) {
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cube([
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unit + extra*2,
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unit + extra*2,
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5,
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]);
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translate([ side_thickness, side_thickness, bottom_thickness]) {
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cube([unit + extra*2, unit + extra*2, bottom_box_height + .02]);
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}
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}
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}
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translate([total_side / 2, total_side / 2, 5 + bottom_thickness]) rotate([0,0,45]) difference(){
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module slanted_box() {
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translate([total_side / 2, total_side / 2, bottom_box_height + bottom_thickness]) rotate([0,0,45]) difference(){
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//outer box
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cylinder(
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height + extra - 5,
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cylinder(
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height + extra - bottom_box_height + bottom_thickness * 4,
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hypo(total_side),
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hypo(total_side + 3),
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$fn=4
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);
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//inner box
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cylinder(
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height + extra - 5,
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translate([0,0,-0.01]) cylinder(
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height + extra - bottom_box_height + .02 + bottom_thickness * 4,
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hypo(unit + extra*2),
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hypo(unit + extra*2 + 3),
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$fn=4
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);
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}
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}
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module platform() {
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//platform
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translate([
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side_thickness + extra,
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side_thickness + extra,
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bottom_thickness
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]) cube([unit, unit, bottom_thickness]);
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/*
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translate([
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side_thickness + extra + unit / 2,
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side_thickness + extra + unit / 2,
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bottom_thickness*2
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]) rotate([0,0,45]) cylinder(bottom_thickness, unit/2 + 1, unit / 2, $fn=4);*/
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]) cube([unit, unit, bottom_thickness* 4]);
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}
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//registration
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translate([
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side_thickness + extra / 2,
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side_thickness + extra / 2,
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bottom_thickness
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]) cylinder(3,extra/3, extra/4, $fn=4);
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module registration() {
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positions = [
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[// bottom left
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side_thickness + extra / 2,
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side_thickness + extra / 2,
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bottom_thickness
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],
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[// top left
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side_thickness + extra / 2,
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side_thickness + unit + extra * 1.5,
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bottom_thickness
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],
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[// bottom right
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side_thickness + unit + extra * 1.5,
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side_thickness + extra / 2,
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bottom_thickness
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],
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[// top right
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side_thickness + unit + extra * 1.5,
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side_thickness + unit + extra * 1.5,
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bottom_thickness
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]
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];
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//registration
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translate([
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side_thickness + extra / 2,
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side_thickness + unit + extra * 1.5,
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bottom_thickness
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]) cylinder(3,extra/3, extra/4, $fn=4);
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for (position = positions) {
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translate(position) cylinder(3,extra/3, extra/4, $fn=4);
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}
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}
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//registration
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module key_for_mold(wall_thickness = 20) {
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translate([
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side_thickness + unit + extra * 1.5,
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side_thickness + unit + extra * 1.5,
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bottom_thickness
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]) cylinder(3,extra/3, extra/4, $fn=4);
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29,
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29,
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bottom_thickness * 5
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]) {
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$wall_thickness = wall_thickness;
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$support_type = false;
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key();
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}
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}
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module bottom_mold(){
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bottom_box();
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slanted_box();
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platform();
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registration();
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/* key_for_mold(); */
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}
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module top_mold(){
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@ -115,6 +135,27 @@ module top_mold(){
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}
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}
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/*bottom_mold();*/
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module skinner_box() {
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scale(.99) union() {
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cube([total_side, total_side, bottom_box_height + bottom_thickness]);
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translate([total_side / 2, total_side / 2, bottom_box_height + bottom_thickness]) rotate([0,0,45]){
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//outer box
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cylinder(
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height + extra - bottom_box_height,
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hypo(total_side),
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hypo(total_side + 3),
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$fn=4
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);
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}
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}
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}
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translate([50,0,0]) top_mold();
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difference() {
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/* skinner_box(); */
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bottom_mold();
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}
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/* key_for_mold(0); */
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/* translate([100,0,0]) top_mold(); */
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