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MarlinFirmware/Marlin/src/feature/power_loss_recovery.cpp

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/**
* Marlin 3D Printer Firmware
* Copyright (C) 2016 MarlinFirmware [https://github.com/MarlinFirmware/Marlin]
*
* Based on Sprinter and grbl.
* Copyright (C) 2011 Camiel Gubbels / Erik van der Zalm
*
* This program is free software: you can redistribute it and/or modify
* it under the terms of the GNU General Public License as published by
* the Free Software Foundation, either version 3 of the License, or
* (at your option) any later version.
*
* This program is distributed in the hope that it will be useful,
* but WITHOUT ANY WARRANTY; without even the implied warranty of
* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
* GNU General Public License for more details.
*
* You should have received a copy of the GNU General Public License
* along with this program. If not, see <http://www.gnu.org/licenses/>.
*
*/
/**
* power_loss_recovery.cpp - Resume an SD print after power-loss
*/
#include "../inc/MarlinConfigPre.h"
#if ENABLED(POWER_LOSS_RECOVERY)
#include "power_loss_recovery.h"
#include "../lcd/ultralcd.h"
#include "../gcode/queue.h"
#include "../module/motion.h"
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#include "../module/planner.h"
#include "../module/printcounter.h"
#include "../module/temperature.h"
#include "../sd/cardreader.h"
#include "../core/serial.h"
// Recovery data
job_recovery_info_t job_recovery_info;
JobRecoveryPhase job_recovery_phase = JOB_RECOVERY_IDLE;
uint8_t job_recovery_commands_count; //=0
char job_recovery_commands[BUFSIZE + APPEND_CMD_COUNT][MAX_CMD_SIZE];
extern uint8_t commands_in_queue, cmd_queue_index_r;
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#if ENABLED(DEBUG_POWER_LOSS_RECOVERY)
void debug_print_job_recovery(const bool recovery) {
SERIAL_PROTOCOLLNPGM("---- Job Recovery Info ----");
SERIAL_PROTOCOLPAIR("valid_head:", int(job_recovery_info.valid_head));
SERIAL_PROTOCOLLNPAIR(" valid_foot:", int(job_recovery_info.valid_foot));
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if (job_recovery_info.valid_head) {
if (job_recovery_info.valid_head == job_recovery_info.valid_foot) {
SERIAL_PROTOCOLPGM("current_position: ");
LOOP_XYZE(i) {
SERIAL_PROTOCOL(job_recovery_info.current_position[i]);
if (i < E_AXIS) SERIAL_CHAR(',');
}
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SERIAL_EOL();
SERIAL_PROTOCOLLNPAIR("feedrate: ", job_recovery_info.feedrate);
#if HOTENDS > 1
SERIAL_PROTOCOLLNPAIR("active_hotend: ", int(job_recovery_info.active_hotend));
#endif
SERIAL_PROTOCOLPGM("target_temperature: ");
HOTEND_LOOP() {
SERIAL_PROTOCOL(job_recovery_info.target_temperature[e]);
if (e < HOTENDS - 1) SERIAL_CHAR(',');
}
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SERIAL_EOL();
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#if HAS_HEATED_BED
SERIAL_PROTOCOLLNPAIR("target_temperature_bed: ", job_recovery_info.target_temperature_bed);
#endif
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#if FAN_COUNT
SERIAL_PROTOCOLPGM("fanSpeeds: ");
for (int8_t i = 0; i < FAN_COUNT; i++) {
SERIAL_PROTOCOL(job_recovery_info.fanSpeeds[i]);
if (i < FAN_COUNT - 1) SERIAL_CHAR(',');
}
SERIAL_EOL();
#endif
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#if HAS_LEVELING
SERIAL_PROTOCOLPAIR("leveling: ", int(job_recovery_info.leveling));
SERIAL_PROTOCOLLNPAIR(" fade: ", int(job_recovery_info.fade));
#endif
SERIAL_PROTOCOLLNPAIR("cmd_queue_index_r: ", int(job_recovery_info.cmd_queue_index_r));
SERIAL_PROTOCOLLNPAIR("commands_in_queue: ", int(job_recovery_info.commands_in_queue));
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if (recovery)
for (uint8_t i = 0; i < job_recovery_commands_count; i++) SERIAL_PROTOCOLLNPAIR("> ", job_recovery_commands[i]);
else
for (uint8_t i = 0; i < job_recovery_info.commands_in_queue; i++) SERIAL_PROTOCOLLNPAIR("> ", job_recovery_info.command_queue[i]);
SERIAL_PROTOCOLLNPAIR("sd_filename: ", job_recovery_info.sd_filename);
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SERIAL_PROTOCOLLNPAIR("sdpos: ", job_recovery_info.sdpos);
SERIAL_PROTOCOLLNPAIR("print_job_elapsed: ", job_recovery_info.print_job_elapsed);
}
else
SERIAL_PROTOCOLLNPGM("INVALID DATA");
}
SERIAL_PROTOCOLLNPGM("---------------------------");
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}
#endif // DEBUG_POWER_LOSS_RECOVERY
/**
* Check for Print Job Recovery during setup()
*
* If a saved state exists, populate job_recovery_commands with
* commands to restore the machine state and continue the file.
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*/
void check_print_job_recovery() {
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memset(&job_recovery_info, 0, sizeof(job_recovery_info));
ZERO(job_recovery_commands);
if (!card.cardOK) card.initsd();
if (card.cardOK) {
#if ENABLED(DEBUG_POWER_LOSS_RECOVERY)
SERIAL_PROTOCOLLNPAIR("Init job recovery info. Size: ", int(sizeof(job_recovery_info)));
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#endif
if (card.jobRecoverFileExists()) {
card.openJobRecoveryFile(true);
card.loadJobRecoveryInfo();
card.closeJobRecoveryFile();
//card.removeJobRecoveryFile();
if (job_recovery_info.valid_head && job_recovery_info.valid_head == job_recovery_info.valid_foot) {
uint8_t ind = 0;
#if HAS_LEVELING
strcpy_P(job_recovery_commands[ind++], PSTR("M420 S0 Z0")); // Leveling off before G92 or G28
#endif
strcpy_P(job_recovery_commands[ind++], PSTR("G92.0 Z0")); // Ensure Z is equal to 0
strcpy_P(job_recovery_commands[ind++], PSTR("G1 Z2")); // Raise Z by 2mm (we hope!)
strcpy_P(job_recovery_commands[ind++], PSTR("G28 R0"
#if ENABLED(MARLIN_DEV_MODE)
" S"
#elif !IS_KINEMATIC
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" X Y" // Home X and Y for Cartesian
#endif
));
char str_1[16], str_2[16];
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#if HAS_LEVELING
if (job_recovery_info.fade || job_recovery_info.leveling) {
// Restore leveling state before G92 sets Z
// This ensures the steppers correspond to the native Z
dtostrf(job_recovery_info.fade, 1, 1, str_1);
sprintf_P(job_recovery_commands[ind++], PSTR("M420 S%i Z%s"), int(job_recovery_info.leveling), str_1);
}
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#endif
dtostrf(job_recovery_info.current_position[Z_AXIS] + 2, 1, 3, str_1);
dtostrf(job_recovery_info.current_position[E_AXIS]
#if ENABLED(SAVE_EACH_CMD_MODE)
- 5
#endif
, 1, 3, str_2
);
sprintf_P(job_recovery_commands[ind++], PSTR("G92.0 Z%s E%s"), str_1, str_2); // Current Z + 2 and E
uint8_t r = job_recovery_info.cmd_queue_index_r, c = job_recovery_info.commands_in_queue;
while (c--) {
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strcpy(job_recovery_commands[ind++], job_recovery_info.command_queue[r]);
r = (r + 1) % BUFSIZE;
}
if (job_recovery_info.sd_filename[0] == '/') job_recovery_info.sd_filename[0] = ' ';
sprintf_P(job_recovery_commands[ind++], PSTR("M23 %s"), job_recovery_info.sd_filename);
sprintf_P(job_recovery_commands[ind++], PSTR("M24 S%ld T%ld"), job_recovery_info.sdpos, job_recovery_info.print_job_elapsed);
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job_recovery_commands_count = ind;
#if ENABLED(DEBUG_POWER_LOSS_RECOVERY)
debug_print_job_recovery(true);
#endif
}
else {
if (job_recovery_info.valid_head != job_recovery_info.valid_foot)
LCD_ALERTMESSAGEPGM("INVALID DATA");
memset(&job_recovery_info, 0, sizeof(job_recovery_info));
}
}
}
}
/**
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* Save the current machine state to the power-loss recovery file
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*/
void save_job_recovery_info() {
#if SAVE_INFO_INTERVAL_MS > 0
static millis_t next_save_ms; // = 0; // Init on reset
millis_t ms = millis();
#endif
if (
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// Save on every command
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#if ENABLED(SAVE_EACH_CMD_MODE)
true
#else
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// Save if power loss pin is triggered
#if PIN_EXISTS(POWER_LOSS)
READ(POWER_LOSS_PIN) == POWER_LOSS_STATE ||
#endif
// Save if interval is elapsed
#if SAVE_INFO_INTERVAL_MS > 0
ELAPSED(ms, next_save_ms) ||
#endif
// Save on every new Z height
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(current_position[Z_AXIS] > 0 && current_position[Z_AXIS] > job_recovery_info.current_position[Z_AXIS])
#endif
) {
#if SAVE_INFO_INTERVAL_MS > 0
next_save_ms = ms + SAVE_INFO_INTERVAL_MS;
#endif
// Head and foot will match if valid data was saved
if (!++job_recovery_info.valid_head) ++job_recovery_info.valid_head; // non-zero in sequence
job_recovery_info.valid_foot = job_recovery_info.valid_head;
// Machine state
COPY(job_recovery_info.current_position, current_position);
job_recovery_info.feedrate = feedrate_mm_s;
#if HOTENDS > 1
job_recovery_info.active_hotend = active_extruder;
#endif
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COPY(job_recovery_info.target_temperature, thermalManager.target_temperature);
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#if HAS_HEATED_BED
job_recovery_info.target_temperature_bed = thermalManager.target_temperature_bed;
#endif
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#if FAN_COUNT
COPY(job_recovery_info.fanSpeeds, fanSpeeds);
#endif
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#if HAS_LEVELING
job_recovery_info.leveling = planner.leveling_active;
job_recovery_info.fade = (
#if ENABLED(ENABLE_LEVELING_FADE_HEIGHT)
planner.z_fade_height
#else
0
#endif
);
#endif
// Commands in the queue
job_recovery_info.cmd_queue_index_r = cmd_queue_index_r;
job_recovery_info.commands_in_queue = commands_in_queue;
COPY(job_recovery_info.command_queue, command_queue);
// Elapsed print job time
job_recovery_info.print_job_elapsed = print_job_timer.duration();
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// SD file position
card.getAbsFilename(job_recovery_info.sd_filename);
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job_recovery_info.sdpos = card.getIndex();
#if ENABLED(DEBUG_POWER_LOSS_RECOVERY)
SERIAL_PROTOCOLLNPGM("Saving...");
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debug_print_job_recovery(false);
#endif
card.openJobRecoveryFile(false);
(void)card.saveJobRecoveryInfo();
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// If power-loss pin was triggered, write just once then kill
#if PIN_EXISTS(POWER_LOSS)
if (READ(POWER_LOSS_PIN) == POWER_LOSS_STATE) kill(MSG_POWER_LOSS_RECOVERY);
#endif
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}
}
#endif // POWER_LOSS_RECOVERY