Merge pull request #1894 from NotaRobotexe/power_panic

Power panic Z axis fix
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DRracer 2019-06-05 13:34:21 +02:00 committed by GitHub
commit 33b2aa5e58
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@ -1010,10 +1010,6 @@ void setup()
{
mmu_init();
#ifdef UVLO_SUPPORT
setup_uvlo_interrupt();
#endif //UVLO_SUPPORT
ultralcd_init();
#if (LCD_BL_PIN != -1) && defined (LCD_BL_PIN)
@ -1304,6 +1300,10 @@ void setup()
st_init(); // Initialize stepper, this enables interrupts!
#ifdef UVLO_SUPPORT
setup_uvlo_interrupt();
#endif //UVLO_SUPPORT
#ifdef TMC2130
tmc2130_mode = silentMode?TMC2130_MODE_SILENT:TMC2130_MODE_NORMAL;
update_mode_profile();
@ -3134,7 +3134,6 @@ static void gcode_M600(bool automatic, float x_position, float y_position, float
custom_message_type = CUSTOM_MSG_TYPE_STATUS;
}
//! @brief Rise Z if too low to avoid blob/jam before filament loading
//!
//! It doesn't plan_buffer_line(), as it expects plan_buffer_line() to be called after
@ -8703,6 +8702,7 @@ extern uint32_t sdpos_atomic;
void uvlo_()
{
printf_P(_N("******* UVLo 0 Current pos Z_AXIS:%.3f\nCurrent pos Z_AXIS:%.3f\n pos Z_AXIS:%.3f\n"), current_position[Z_AXIS], eeprom_read_float((float*)EEPROM_UVLO_TINY_CURRENT_POSITION_Z),eeprom_read_float((float*)EEPROM_UVLO_CURRENT_POSITION_Z));
unsigned long time_start = _millis();
bool sd_print = card.sdprinting;
// Conserve power as soon as possible.
@ -8748,12 +8748,10 @@ void uvlo_()
// Store the current extruder position.
eeprom_update_float((float*)(EEPROM_UVLO_CURRENT_POSITION_E), st_get_position_mm(E_AXIS));
eeprom_update_byte((uint8_t*)EEPROM_UVLO_E_ABS, axis_relative_modes[3]?0:1);
// Clean the input command queue.
cmdqueue_reset();
card.sdprinting = false;
// card.closefile();
// Enable stepper driver interrupt to move Z axis.
// This should be fine as the planner and command queues are empty and the SD card printing is disabled.
//FIXME one may want to disable serial lines at this point of time to avoid interfering with the command queue,
@ -8776,6 +8774,16 @@ void uvlo_()
current_position[E_AXIS] - default_retraction,
40, active_extruder);
st_synchronize();
disable_e0();
plan_buffer_line(
current_position[X_AXIS],
current_position[Y_AXIS],
current_position[Z_AXIS] + UVLO_Z_AXIS_SHIFT + float((1024 - z_microsteps + 7) >> 4) / cs.axis_steps_per_unit[Z_AXIS],
current_position[E_AXIS] - default_retraction,
40, active_extruder);
st_synchronize();
disable_e0();
disable_z();
// Move Z up to the next 0th full step.
@ -8793,9 +8801,10 @@ void uvlo_()
// for reaching the zero full step before powering off.
eeprom_update_word((uint16_t*)(EEPROM_UVLO_Z_MICROSTEPS), z_microsteps);
// Store the current position.
eeprom_update_float((float*)(EEPROM_UVLO_CURRENT_POSITION + 0), current_position[X_AXIS]);
eeprom_update_float((float*)(EEPROM_UVLO_CURRENT_POSITION + 4), current_position[Y_AXIS]);
eeprom_update_float((float*)(EEPROM_UVLO_CURRENT_POSITION_Z), current_position[Z_AXIS]);
eeprom_update_float((float*)EEPROM_UVLO_CURRENT_POSITION_Z , current_position[Z_AXIS]);
// Store the current feed rate, temperatures, fan speed and extruder multipliers (flow rates)
EEPROM_save_B(EEPROM_UVLO_FEEDRATE, &feedrate_bckp);
eeprom_update_byte((uint8_t*)EEPROM_UVLO_TARGET_HOTEND, target_temperature[active_extruder]);
@ -8829,7 +8838,6 @@ void uvlo_()
plan_buffer_line(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS], current_position[E_AXIS], 500, active_extruder);
st_synchronize();
#endif
wdt_enable(WDTO_500MS);
WRITE(BEEPER,HIGH);
while(1)
@ -8855,22 +8863,26 @@ tmc2130_set_current_r(Z_AXIS, 20);
#ifdef TMC2130
z_microsteps=tmc2130_rd_MSCNT(Z_TMC2130_CS);
#endif //TMC2130
planner_abort_hard();
disable_z();
// Finaly store the "power outage" flag.
//if(sd_print)
if(eeprom_read_byte((uint8_t*)EEPROM_UVLO)==1){
if(eeprom_read_byte((uint8_t*)EEPROM_UVLO)!=2){
eeprom_update_float((float*)(EEPROM_UVLO_TINY_CURRENT_POSITION_Z), current_position[Z_AXIS]);
eeprom_update_word((uint16_t*)(EEPROM_UVLO_Z_MICROSTEPS),z_microsteps);
eeprom_update_word((uint16_t*)(EEPROM_UVLO_TINY_Z_MICROSTEPS),z_microsteps);
}
if(eeprom_read_float((float*)EEPROM_UVLO_TINY_CURRENT_POSITION_Z) < 0.001f){
eeprom_update_float((float*)(EEPROM_UVLO_TINY_CURRENT_POSITION_Z), eeprom_read_float((float*)EEPROM_UVLO_CURRENT_POSITION_Z));
eeprom_update_word((uint16_t*)(EEPROM_UVLO_TINY_Z_MICROSTEPS), eeprom_read_word((uint16_t*)EEPROM_UVLO_Z_MICROSTEPS));
}
eeprom_update_byte((uint8_t*)EEPROM_UVLO,2);
// Increment power failure counter
eeprom_update_byte((uint8_t*)EEPROM_POWER_COUNT, eeprom_read_byte((uint8_t*)EEPROM_POWER_COUNT) + 1);
eeprom_update_word((uint16_t*)EEPROM_POWER_COUNT_TOT, eeprom_read_word((uint16_t*)EEPROM_POWER_COUNT_TOT) + 1);
wdt_enable(WDTO_500MS);
WRITE(BEEPER,HIGH);
while(1)
@ -8932,7 +8944,7 @@ void setup_uvlo_interrupt() {
ISR(INT4_vect) {
EIMSK &= ~(1 << 4); //disable INT4 interrupt to make sure that this code will be executed just once
SERIAL_ECHOLNPGM("INT4");
if(IS_SD_PRINTING && (!(eeprom_read_byte((uint8_t*)EEPROM_UVLO))) ) uvlo_();
if((IS_SD_PRINTING ) || (!(eeprom_read_byte((uint8_t*)EEPROM_UVLO)))) uvlo_();
if(eeprom_read_byte((uint8_t*)EEPROM_UVLO)) uvlo_tiny();
}
@ -8941,11 +8953,13 @@ void recover_print(uint8_t automatic) {
lcd_update_enable(true);
lcd_update(2);
lcd_setstatuspgm(_i("Recovering print "));////MSG_RECOVERING_PRINT c=20 r=1
bool bTiny=(eeprom_read_byte((uint8_t*)EEPROM_UVLO)==2);
recover_machine_state_after_power_panic(bTiny); //recover position, temperatures and extrude_multipliers
bool bTiny=(eeprom_read_byte((uint8_t*)EEPROM_UVLO)==2);
recover_machine_state_after_power_panic(bTiny); //recover position, temperatures and extrude_multipliers
// Lift the print head, so one may remove the excess priming material.
if(!bTiny&&(current_position[Z_AXIS]<25))
if(!bTiny&&(current_position[Z_AXIS]<25))
enquecommand_P(PSTR("G1 Z25 F800"));
// Home X and Y axes. Homing just X and Y shall not touch the babystep and the world2machine transformation status.
enquecommand_P(PSTR("G28 X Y"));
// Set the target bed and nozzle temperatures and wait.
@ -8975,14 +8989,32 @@ void recover_machine_state_after_power_panic(bool bTiny)
// The logical XY coordinates are needed to recover the machine Z coordinate corrected by the mesh bed leveling.
current_position[X_AXIS] = eeprom_read_float((float*)(EEPROM_UVLO_CURRENT_POSITION + 0));
current_position[Y_AXIS] = eeprom_read_float((float*)(EEPROM_UVLO_CURRENT_POSITION + 4));
// 2) Restore the mesh bed leveling offsets. This is 2*7*7=98 bytes, which takes 98*3.4us=333us in worst case.
mbl.active = false;
for (int8_t mesh_point = 0; mesh_point < MESH_NUM_X_POINTS * MESH_NUM_Y_POINTS; ++ mesh_point) {
uint8_t ix = mesh_point % MESH_NUM_X_POINTS; // from 0 to MESH_NUM_X_POINTS - 1
uint8_t iy = mesh_point / MESH_NUM_X_POINTS;
// Scale the z value to 10u resolution.
int16_t v;
eeprom_read_block(&v, (void*)(EEPROM_UVLO_MESH_BED_LEVELING_FULL+2*mesh_point), 2);
if (v != 0)
mbl.active = true;
mbl.z_values[iy][ix] = float(v) * 0.001f;
}
// Recover the logical coordinate of the Z axis at the time of the power panic.
// The current position after power panic is moved to the next closest 0th full step.
if(bTiny){
current_position[Z_AXIS] = eeprom_read_float((float*)(EEPROM_UVLO_TINY_CURRENT_POSITION_Z)) + float((1024 - eeprom_read_word((uint16_t*)(EEPROM_UVLO_Z_MICROSTEPS)) + 7) >> 4) / cs.axis_steps_per_unit[Z_AXIS];
current_position[Z_AXIS] = eeprom_read_float((float*)(EEPROM_UVLO_TINY_CURRENT_POSITION_Z))
+ float((1024 - eeprom_read_word((uint16_t*)(EEPROM_UVLO_TINY_Z_MICROSTEPS))
+ 7) >> 4) / cs.axis_steps_per_unit[Z_AXIS];
current_position[Z_AXIS] -= 0.4*mbl.get_z(current_position[X_AXIS], current_position[Y_AXIS]);
}
else{
current_position[Z_AXIS] = eeprom_read_float((float*)(EEPROM_UVLO_CURRENT_POSITION_Z)) +
UVLO_Z_AXIS_SHIFT + float((1024 - eeprom_read_word((uint16_t*)(EEPROM_UVLO_Z_MICROSTEPS)) + 7) >> 4) / cs.axis_steps_per_unit[Z_AXIS];
UVLO_Z_AXIS_SHIFT + float((1024 - eeprom_read_word((uint16_t*)(EEPROM_UVLO_Z_MICROSTEPS))
+ 7) >> 4) / cs.axis_steps_per_unit[Z_AXIS];
}
if (eeprom_read_byte((uint8_t*)EEPROM_UVLO_E_ABS)) {
current_position[E_AXIS] = eeprom_read_float((float*)(EEPROM_UVLO_CURRENT_POSITION_E));
@ -8996,21 +9028,8 @@ void recover_machine_state_after_power_panic(bool bTiny)
SERIAL_ECHOPGM("recover_machine_state_after_power_panic, initial ");
print_world_coordinates();
// 2) Initialize the logical to physical coordinate system transformation.
// 3) Initialize the logical to physical coordinate system transformation.
world2machine_initialize();
// 3) Restore the mesh bed leveling offsets. This is 2*7*7=98 bytes, which takes 98*3.4us=333us in worst case.
mbl.active = false;
for (int8_t mesh_point = 0; mesh_point < MESH_NUM_X_POINTS * MESH_NUM_Y_POINTS; ++ mesh_point) {
uint8_t ix = mesh_point % MESH_NUM_X_POINTS; // from 0 to MESH_NUM_X_POINTS - 1
uint8_t iy = mesh_point / MESH_NUM_X_POINTS;
// Scale the z value to 10u resolution.
int16_t v;
eeprom_read_block(&v, (void*)(EEPROM_UVLO_MESH_BED_LEVELING_FULL+2*mesh_point), 2);
if (v != 0)
mbl.active = true;
mbl.z_values[iy][ix] = float(v) * 0.001f;
}
// SERIAL_ECHOPGM("recover_machine_state_after_power_panic, initial ");
// print_mesh_bed_leveling_table();
@ -9091,8 +9110,8 @@ void restore_print_from_eeprom() {
strcat_P(cmd, PSTR(" F2000"));
enquecommand(cmd);
// Move the Z axis down to the print, in logical coordinates.
strcpy_P(cmd, PSTR("G1 Z")); strcat(cmd, ftostr32( eeprom_read_float((float*)(EEPROM_UVLO_CURRENT_POSITION_Z)) - (UVLO_Z_AXIS_SHIFT +
float((1024 - eeprom_read_word((uint16_t*)(EEPROM_UVLO_Z_MICROSTEPS)) + 7) >> 4) / cs.axis_steps_per_unit[Z_AXIS])));
eeprom_update_byte((uint8_t*)EEPROM_UVLO,1);
strcpy_P(cmd, PSTR("G1 Z")); strcat(cmd, ftostr32(eeprom_read_float((float*)(EEPROM_UVLO_CURRENT_POSITION_Z))));
enquecommand(cmd);
// Unretract.
enquecommand_P(PSTR("G1 E" STRINGIFY(2*default_retraction)" F480"));