//xyzcal.cpp - xyz calibration with image processing #include "Configuration_prusa.h" #ifdef NEW_XYZCAL #include "xyzcal.h" #include #include "stepper.h" #include "temperature.h" #include "sm4.h" #define XYZCAL_PINDA_HYST_MIN 20 //50um #define XYZCAL_PINDA_HYST_MAX 100 //250um #define XYZCAL_PINDA_HYST_DIF 5 //12.5um #define ENABLE_FANCHECK_INTERRUPT() EIMSK |= (1<<7) #define DISABLE_FANCHECK_INTERRUPT() EIMSK &= ~(1<<7) #define _PINDA ((READ(Z_MIN_PIN) != Z_MIN_ENDSTOP_INVERTING)?1:0) #define DBG(args...) printf_P(args) //#define DBG(args...) #ifndef _n #define _n PSTR #endif //_n #define _X ((int16_t)count_position[X_AXIS]) #define _Y ((int16_t)count_position[Y_AXIS]) #define _Z ((int16_t)count_position[Z_AXIS]) #define _E ((int16_t)count_position[E_AXIS]) #define X_PLUS 0 #define X_MINUS 1 #define Y_PLUS 0 #define Y_MINUS 1 #define Z_PLUS 0 #define Z_MINUS 1 /// Max. jerk in PrusaSlicer, 10000 = 1 mm/s #define MAX_DELAY 10000 #define MIN_SPEED (0.01f / (MAX_DELAY * 0.000001f)) /// 200 = 50 mm/s #define Z_MIN_DELAY 200 #define Z_ACCEL 300 #define XY_ACCEL 1000 #define _PI 3.14159265F /// \returns positive value always #define ABS(a) \ ({ __typeof__ (a) _a = (a); \ _a >= 0 ? _a : (-_a); }) /// \returns maximum of the two #define MAX(a, b) \ ({ __typeof__ (a) _a = (a); \ __typeof__ (b) _b = (b); \ _a >= _b ? _a : _b; }) /// \returns minimum of the two #define MIN(a, b) \ ({ __typeof__ (a) _a = (a); \ __typeof__ (b) _b = (b); \ _a <= _b ? _a : _b; }) /// swap values #define SWAP(a, b) \ ({ __typeof__ (a) c = (a); \ a = (b); \ b = c; }) /// Saturates value /// \returns min if value is less than min /// \returns max if value is more than min /// \returns value otherwise #define CLAMP(value, min, max) \ ({ __typeof__ (value) a_ = (value); \ __typeof__ (min) min_ = (min); \ __typeof__ (max) max_ = (max); \ ( a_ < min_ ? min_ : (a_ <= max_ ? a_ : max_)); }) /// \returns square of the value #define SQR(a) \ ({ __typeof__ (a) a_ = (a); \ (a_ * a_); }) /// position types typedef int16_t pos_i16_t; typedef long pos_i32_t; typedef float pos_mm_t; typedef int16_t usteps_t; uint8_t check_pinda_0(); uint8_t check_pinda_1(); void xyzcal_update_pos(uint16_t dx, uint16_t dy, uint16_t dz, uint16_t de); uint16_t xyzcal_calc_delay(uint16_t nd, uint16_t dd); uint8_t round_to_u8(float f){ return (uint8_t)(f + .5f); } uint16_t round_to_u16(float f){ return (uint16_t)(f + .5f); } int16_t round_to_i16(float f){ return (int16_t)(f + .5f); } /// converts millimeters to integer position pos_i16_t mm_2_pos(pos_mm_t mm){ return (pos_i16_t)(0.5f + mm * 100); } /// converts integer position to millimeters pos_mm_t pos_2_mm(pos_i16_t pos){ return pos * 0.01f; } pos_mm_t pos_2_mm(float pos){ return pos * 0.01f; } void xyzcal_meassure_enter(void) { DBG(_n("xyzcal_meassure_enter\n")); disable_heater(); DISABLE_TEMPERATURE_INTERRUPT(); #if (defined(FANCHECK) && defined(TACH_1) && (TACH_1 >-1)) DISABLE_FANCHECK_INTERRUPT(); #endif //(defined(FANCHECK) && defined(TACH_1) && (TACH_1 >-1)) DISABLE_STEPPER_DRIVER_INTERRUPT(); #ifdef WATCHDOG wdt_disable(); #endif //WATCHDOG sm4_stop_cb = 0; sm4_update_pos_cb = xyzcal_update_pos; sm4_calc_delay_cb = xyzcal_calc_delay; } void xyzcal_meassure_leave(void) { DBG(_n("xyzcal_meassure_leave\n")); planner_abort_hard(); ENABLE_TEMPERATURE_INTERRUPT(); #if (defined(FANCHECK) && defined(TACH_1) && (TACH_1 >-1)) ENABLE_FANCHECK_INTERRUPT(); #endif //(defined(FANCHECK) && defined(TACH_1) && (TACH_1 >-1)) ENABLE_STEPPER_DRIVER_INTERRUPT(); #ifdef WATCHDOG wdt_enable(WDTO_4S); #endif //WATCHDOG sm4_stop_cb = 0; sm4_update_pos_cb = 0; sm4_calc_delay_cb = 0; } uint8_t check_pinda_0() { return _PINDA?0:1; } uint8_t check_pinda_1() { return _PINDA?1:0; } uint8_t xyzcal_dm = 0; void xyzcal_update_pos(uint16_t dx, uint16_t dy, uint16_t dz, uint16_t) { // DBG(_n("xyzcal_update_pos dx=%d dy=%d dz=%d dir=%02x\n"), dx, dy, dz, xyzcal_dm); if (xyzcal_dm&1) count_position[0] -= dx; else count_position[0] += dx; if (xyzcal_dm&2) count_position[1] -= dy; else count_position[1] += dy; if (xyzcal_dm&4) count_position[2] -= dz; else count_position[2] += dz; // DBG(_n(" after xyzcal_update_pos x=%ld y=%ld z=%ld\n"), count_position[0], count_position[1], count_position[2]); } uint16_t xyzcal_sm4_delay = 0; //#define SM4_ACCEL_TEST #ifdef SM4_ACCEL_TEST uint16_t xyzcal_sm4_v0 = 2000; uint16_t xyzcal_sm4_vm = 45000; uint16_t xyzcal_sm4_v = xyzcal_sm4_v0; uint16_t xyzcal_sm4_ac = 2000; uint16_t xyzcal_sm4_ac2 = (uint32_t)xyzcal_sm4_ac * 1024 / 10000; //float xyzcal_sm4_vm = 10000; #endif //SM4_ACCEL_TEST #ifdef SM4_ACCEL_TEST uint16_t xyzcal_calc_delay(uint16_t nd, uint16_t dd) { uint16_t del_us = 0; if (xyzcal_sm4_v & 0xf000) //>=4096 { del_us = (uint16_t)62500 / (uint16_t)(xyzcal_sm4_v >> 4); xyzcal_sm4_v += (xyzcal_sm4_ac2 * del_us + 512) >> 10; if (xyzcal_sm4_v > xyzcal_sm4_vm) xyzcal_sm4_v = xyzcal_sm4_vm; if (del_us > 25) return del_us - 25; } else { del_us = (uint32_t)1000000 / xyzcal_sm4_v; xyzcal_sm4_v += ((uint32_t)xyzcal_sm4_ac2 * del_us + 512) >> 10; if (xyzcal_sm4_v > xyzcal_sm4_vm) xyzcal_sm4_v = xyzcal_sm4_vm; if (del_us > 50) return del_us - 50; } // uint16_t del_us = (uint16_t)(((float)1000000 / xyzcal_sm4_v) + 0.5); // uint16_t del_us = (uint32_t)1000000 / xyzcal_sm4_v; // uint16_t del_us = 100; // uint16_t del_us = (uint16_t)10000 / xyzcal_sm4_v; // v += (ac * del_us + 500) / 1000; // xyzcal_sm4_v += (xyzcal_sm4_ac * del_us) / 1000; // return xyzcal_sm4_delay; // DBG(_n("xyzcal_calc_delay nd=%d dd=%d v=%d del_us=%d\n"), nd, dd, xyzcal_sm4_v, del_us); return 0; } #else //SM4_ACCEL_TEST uint16_t xyzcal_calc_delay(uint16_t, uint16_t) { return xyzcal_sm4_delay; } #endif //SM4_ACCEL_TEST /// Moves printer to absolute position [x,y,z] defined in integer position system bool xyzcal_lineXYZ_to(int16_t x, int16_t y, int16_t z, uint16_t delay_us, int8_t check_pinda) { // DBG(_n("xyzcal_lineXYZ_to x=%d y=%d z=%d check=%d\n"), x, y, z, check_pinda); x -= (int16_t)count_position[0]; y -= (int16_t)count_position[1]; z -= (int16_t)count_position[2]; xyzcal_dm = ((x<0)?1:0) | ((y<0)?2:0) | ((z<0)?4:0); sm4_set_dir_bits(xyzcal_dm); sm4_stop_cb = check_pinda?((check_pinda<0)?check_pinda_0:check_pinda_1):0; xyzcal_sm4_delay = delay_us; // uint32_t u = _micros(); bool ret = sm4_line_xyze_ui(abs(x), abs(y), abs(z), 0) ? true : false; // u = _micros() - u; return ret; } /// Moves printer to absolute position [x,y,z] defined in millimeters bool xyzcal_lineXYZ_to_float(pos_mm_t x, pos_mm_t y, pos_mm_t z, uint16_t delay_us, int8_t check_pinda){ return xyzcal_lineXYZ_to(mm_2_pos(x), mm_2_pos(y), mm_2_pos(z), delay_us, check_pinda); } bool xyzcal_spiral2(int16_t cx, int16_t cy, int16_t z0, int16_t dz, int16_t radius, int16_t rotation, uint16_t delay_us, int8_t check_pinda, uint16_t* pad) { bool ret = false; float r = 0; //radius uint8_t n = 0; //point number uint16_t ad = 0; //angle [deg] float ar; //angle [rad] uint8_t dad = 0; //delta angle [deg] uint8_t dad_min = 4; //delta angle min [deg] uint8_t dad_max = 16; //delta angle max [deg] uint8_t k = 720 / (dad_max - dad_min); //delta calculation constant ad = 0; if (pad) ad = *pad % 720; DBG(_n("xyzcal_spiral2 cx=%d cy=%d z0=%d dz=%d radius=%d ad=%d\n"), cx, cy, z0, dz, radius, ad); // lcd_set_cursor(0, 4); // char text[10]; // snprintf(text, 10, "%4d", z0); // lcd_print(text); for (; ad < 720; ad++) { if (radius > 0) { dad = dad_max - (ad / k); r = (float)(((uint32_t)ad) * radius) / 720; } else { dad = dad_max - ((719 - ad) / k); r = (float)(((uint32_t)(719 - ad)) * (-radius)) / 720; } ar = (ad + rotation)* (float)_PI / 180; float _cos = cos(ar); float _sin = sin(ar); int x = (int)(cx + (_cos * r)); int y = (int)(cy + (_sin * r)); int z = (int)(z0 - ((float)((int32_t)dz * ad) / 720)); if (xyzcal_lineXYZ_to(x, y, z, delay_us, check_pinda)) { ad += dad + 1; ret = true; break; } n++; ad += dad; } if (pad) *pad = ad; // if(ret){ // lcd_set_cursor(0, 4); // lcd_print(" "); // } return ret; } bool xyzcal_spiral8(int16_t cx, int16_t cy, int16_t z0, int16_t dz, int16_t radius, uint16_t delay_us, int8_t check_pinda, uint16_t* pad) { bool ret = false; uint16_t ad = 0; if (pad) ad = *pad; DBG(_n("xyzcal_spiral8 cx=%d cy=%d z0=%d dz=%d radius=%d ad=%d\n"), cx, cy, z0, dz, radius, ad); if (!ret && (ad < 720)) if ((ret = xyzcal_spiral2(cx, cy, z0 - 0*dz, dz, radius, 0, delay_us, check_pinda, &ad)) != 0) ad += 0; if (!ret && (ad < 1440)) if ((ret = xyzcal_spiral2(cx, cy, z0 - 1*dz, dz, -radius, 0, delay_us, check_pinda, &ad)) != 0) ad += 720; if (!ret && (ad < 2160)) if ((ret = xyzcal_spiral2(cx, cy, z0 - 2*dz, dz, radius, 180, delay_us, check_pinda, &ad)) != 0) ad += 1440; if (!ret && (ad < 2880)) if ((ret = xyzcal_spiral2(cx, cy, z0 - 3*dz, dz, -radius, 180, delay_us, check_pinda, &ad)) != 0) ad += 2160; if (pad) *pad = ad; return ret; } #ifdef XYZCAL_MEASSURE_PINDA_HYSTEREZIS int8_t xyzcal_meassure_pinda_hysterezis(int16_t min_z, int16_t max_z, uint16_t delay_us, uint8_t samples) { DBG(_n("xyzcal_meassure_pinda_hysterezis\n")); int8_t ret = -1; // PINDA signal error int16_t z = _Z; int16_t sum_up = 0; int16_t sum_dn = 0; int16_t up; int16_t dn; uint8_t sample; xyzcal_lineXYZ_to(_X, _Y, min_z, delay_us, 1); xyzcal_lineXYZ_to(_X, _Y, max_z, delay_us, -1); if (!_PINDA) { for (sample = 0; sample < samples; sample++) { dn = _Z; if (!xyzcal_lineXYZ_to(_X, _Y, min_z, delay_us, 1)) break; dn = dn - _Z; up = _Z; if (!xyzcal_lineXYZ_to(_X, _Y, max_z, delay_us, -1)) break; up = _Z - up; DBG(_n("%d. up=%d dn=%d\n"), sample, up, dn); sum_up += up; sum_dn += dn; if (abs(up - dn) > XYZCAL_PINDA_HYST_DIF) { ret = -2; // difference between up-dn to high break; } } if (sample == samples) { up = sum_up / samples; dn = sum_dn / samples; uint16_t hyst = (up + dn) / 2; if (abs(up - dn) > XYZCAL_PINDA_HYST_DIF) ret = -2; // difference between up-dn to high else if ((hyst < XYZCAL_PINDA_HYST_MIN) || (hyst > XYZCAL_PINDA_HYST_MAX)) ret = -3; // hysterezis out of range else ret = hyst; } } xyzcal_lineXYZ_to(_X, _Y, z, delay_us, 0); return ret; } #endif //XYZCAL_MEASSURE_PINDA_HYSTEREZIS /// Accelerate up to max.speed (defined by @min_delay_us) void accelerate(uint8_t axis, int16_t acc, uint16_t &delay_us, uint16_t min_delay_us){ sm4_do_step(axis); /// keep max speed (avoid extra computation) if (acc > 0 && delay_us == min_delay_us){ delayMicroseconds(delay_us); return; } // v1 = v0 + a * t // 0.01 = length of a step const float t0 = delay_us * 0.000001f; const float v1 = (0.01f / t0 + acc * t0); uint16_t t1; if (v1 <= 0.16f){ ///< slowest speed convertible to uint16_t delay t1 = MAX_DELAY; ///< already too slow so it wants to move back } else { /// don't exceed max.speed t1 = MAX(min_delay_us, round_to_u16(0.01f / v1 * 1000000.f)); } /// make sure delay has changed a bit at least if (t1 == delay_us && acc != 0){ if (acc > 0) t1--; else t1++; } //DBG(_n("%d "), t1); delayMicroseconds(t1); delay_us = t1; } void go_and_stop(uint8_t axis, int16_t dec, uint16_t &delay_us, uint16_t &steps){ if (steps <= 0 || dec <= 0) return; /// deceleration distance in steps, s = 1/2 v^2 / a uint16_t s = round_to_u16(100 * 0.5f * SQR(0.01f) / (SQR((float)delay_us) * dec)); if (steps > s){ /// go steady sm4_do_step(axis); delayMicroseconds(delay_us); } else { /// decelerate accelerate(axis, -dec, delay_us, delay_us); } --steps; } // uint8_t slow_down_z(uint8_t axis, uint16_t delay_us){ // sm4_do_step(axis); // delayMicroseconds(delay_us / 3 * 4); // sm4_do_step(Z_AXIS_MASK); // delayMicroseconds(delay_us * 2); // sm4_do_step(Z_AXIS_MASK); // delayMicroseconds(delay_us * 4); // return 3; // } // uint8_t speed_up_z(uint8_t axis, uint16_t delay_us){ // sm4_do_step(Z_AXIS_MASK); // delayMicroseconds(delay_us * 4); // sm4_do_step(Z_AXIS_MASK); // delayMicroseconds(delay_us * 2); // sm4_do_step(Z_AXIS_MASK); // delayMicroseconds(delay_us / 3 * 4); // return 3; // } void xyzcal_scan_pixels_32x32_Zhop(int16_t cx, int16_t cy, int16_t min_z, int16_t max_z, uint16_t delay_us, uint8_t* pixels){ if(!pixels) return; int16_t z = _Z; int16_t z_trig; uint16_t line_buffer[32]; uint16_t current_delay_us = MAX_DELAY; ///< defines current speed xyzcal_lineXYZ_to(cx - 1024, cy - 1024, min_z, delay_us, 0); int16_t start_z; // int16_t last_top_z; uint16_t steps_to_go; for (uint8_t r = 0; r < 32; r++){ ///< Y axis xyzcal_lineXYZ_to(_X, cy - 1024 + r * 64, z, delay_us, 0); for (int8_t d = 0; d < 2; ++d){ ///< direction xyzcal_lineXYZ_to((d & 1) ? (cx + 1024) : (cx - 1024), _Y, min_z, delay_us, 0); z = _Z; sm4_set_dir(X_AXIS, d); for (uint8_t c = 0; c < 32; c++){ ///< X axis z_trig = min_z; last_top_z = max_z; /// move up to un-trigger (surpress hysteresis) sm4_set_dir(Z_AXIS, Z_PLUS); /// speed up from stop, go half the way current_delay_us = MAX_DELAY; for (start_z = z; z < (max_z + start_z) / 2; ++z){ if (!_PINDA){ // last_top_z = z; break; } accelerate(Z_AXIS_MASK, Z_ACCEL, current_delay_us, Z_MIN_DELAY); } if(_PINDA){ uint16_t steps_to_go = MAX(0, max_z - z); while (_PINDA && z < max_z){ go_and_stop(Z_AXIS_MASK, Z_ACCEL, current_delay_us, steps_to_go); ++z; } // last_top_z = z; } /// slow down to stop while (current_delay_us < MAX_DELAY){ accelerate(Z_AXIS_MASK, -Z_ACCEL, current_delay_us, Z_MIN_DELAY); ++z; } /// move down to trigger sm4_set_dir(Z_AXIS, Z_MINUS); /// speed up current_delay_us = MAX_DELAY; for (start_z = z; z > (min_z + start_z) / 2; --z){ if (_PINDA){ z_trig = z; break; } accelerate(Z_AXIS_MASK, Z_ACCEL, current_delay_us, Z_MIN_DELAY); } /// slow down if(!_PINDA){ steps_to_go = MAX(0, z - min_z); while (!_PINDA && z > min_z){ go_and_stop(Z_AXIS_MASK, Z_ACCEL, current_delay_us, steps_to_go); --z; } z_trig = z; } /// slow down to stop while (z > min_z && current_delay_us < MAX_DELAY){ accelerate(Z_AXIS_MASK, -Z_ACCEL, current_delay_us, Z_MIN_DELAY); --z; } count_position[2] = z; if (d == 0){ line_buffer[c] = (uint16_t)(z_trig - min_z); } else { /// data reversed in X // DBG(_n("%04x"), (line_buffer[31 - c] + (z - min_z)) / 2); /// save average of both directions pixels[(uint16_t)r * 32 + (31 - c)] = (uint8_t)MIN((uint32_t)255, ((uint32_t)line_buffer[31 - c] + (z_trig - min_z)) / 2); } /// move to the next point and move Z up diagonally current_delay_us = MAX_DELAY; // const int8_t dir = (d & 1) ? -1 : 1; const int16_t end_x = ((d & 1) ? 1 : -1) * (64 * (16 - c) - 32) + cx; const int16_t length_x = ABS(end_x - _X); const int16_t half_x = length_x / 2; int16_t x = 0; /// don't go up if PINDA not triggered int8_t axis = _PINDA ? X_AXIS_MASK | Z_AXIS_MASK : X_AXIS_MASK; sm4_set_dir(Z_AXIS, Z_PLUS); /// speed up for (x = 0; x <= half_x; ++x, ++z){ accelerate(axis, Z_ACCEL, current_delay_us, Z_MIN_DELAY); } /// slow down steps_to_go = length_x - x; for (; x < length_x; ++x, ++z){ go_and_stop(axis, Z_ACCEL, current_delay_us, steps_to_go); } count_position[0] = end_x; count_position[2] = z; // xyzcal_lineXYZ_to(((d & 1) ? 1 : -1) * (64 * (16 - c) - 32) + cx, _Y, (last_top_z + z) / 2, delay_us, 0); // z = _Z; } } // DBG(_n("\n\n")); } } /// Returns rate of match /// max match = 132, min match = 0 uint8_t xyzcal_match_pattern_12x12_in_32x32(uint16_t* pattern, uint8_t* pixels, uint8_t c, uint8_t r){ uint8_t thr = 16; uint8_t match = 0; for (uint8_t i = 0; i < 12; ++i){ for (uint8_t j = 0; j < 12; ++j){ /// skip corners (3 pixels in each) if (((i == 0) || (i == 11)) && ((j < 2) || (j >= 10))) continue; if (((j == 0) || (j == 11)) && ((i < 2) || (i >= 10))) continue; const uint16_t idx = (c + j) + 32 * ((uint16_t)r + i); const bool high_pix = pixels[idx] > thr; const bool high_pat = pattern[i] & (1 << j); if (high_pix == high_pat) match++; } } return match; } /// Searches for best match of pattern by shifting it /// Returns rate of match and the best location /// max match = 132, min match = 0 uint8_t xyzcal_find_pattern_12x12_in_32x32(uint8_t* pixels, uint16_t* pattern, uint8_t* pc, uint8_t* pr){ if (!pixels || !pattern || !pc || !pr) return -1; uint8_t max_c = 0; uint8_t max_r = 0; uint8_t max_match = 0; // DBG(_n("Matching:\n")); /// pixel precision for (uint8_t r = 0; r < (32 - 12); ++r){ for (uint8_t c = 0; c < (32 - 12); ++c){ const uint8_t match = xyzcal_match_pattern_12x12_in_32x32(pattern, pixels, c, r); if (max_match < match){ max_c = c; max_r = r; max_match = match; } // DBG(_n("%d "), match); } // DBG(_n("\n")); } DBG(_n("max_c=%f max_r=%f max_match=%d pixel\n"), max_c, max_r, max_match); *pc = max_c; *pr = max_r; return max_match; } uint8_t xyzcal_xycoords2point(int16_t x, int16_t y) { uint8_t ix = (x > 10000)?1:0; uint8_t iy = (y > 10000)?1:0; return iy?(3-ix):ix; } //MK3 #if ((MOTHERBOARD == BOARD_EINSY_1_0a)) const int16_t xyzcal_point_xcoords[4] PROGMEM = {1200, 22000, 22000, 1200}; const int16_t xyzcal_point_ycoords[4] PROGMEM = {600, 600, 19800, 19800}; #endif //((MOTHERBOARD == BOARD_EINSY_1_0a)) //MK2.5 #if ((MOTHERBOARD == BOARD_RAMBO_MINI_1_0) || (MOTHERBOARD == BOARD_RAMBO_MINI_1_3)) const int16_t xyzcal_point_xcoords[4] PROGMEM = {1200, 22000, 22000, 1200}; const int16_t xyzcal_point_ycoords[4] PROGMEM = {700, 700, 19800, 19800}; #endif //((MOTHERBOARD == BOARD_RAMBO_MINI_1_0) || (MOTHERBOARD == BOARD_RAMBO_MINI_1_3)) const uint16_t xyzcal_point_pattern[12] PROGMEM = {0x000, 0x0f0, 0x1f8, 0x3fc, 0x7fe, 0x7fe, 0x7fe, 0x7fe, 0x3fc, 0x1f8, 0x0f0, 0x000}; bool xyzcal_searchZ(void) { DBG(_n("xyzcal_searchZ x=%ld y=%ld z=%ld\n"), count_position[X_AXIS], count_position[Y_AXIS], count_position[Z_AXIS]); int16_t x0 = _X; int16_t y0 = _Y; int16_t z0 = _Z; // int16_t min_z = -6000; // int16_t dz = 100; int16_t z = z0; while (z > -2300) //-6mm + 0.25mm { uint16_t ad = 0; if (xyzcal_spiral8(x0, y0, z, 100, 900, 320, 1, &ad)) //dz=100 radius=900 delay=400 { int16_t x_on = _X; int16_t y_on = _Y; int16_t z_on = _Z; DBG(_n(" ON-SIGNAL at x=%d y=%d z=%d ad=%d\n"), x_on, y_on, z_on, ad); return true; } z -= 400; } DBG(_n("xyzcal_searchZ no signal\n x=%ld y=%ld z=%ld\n"), count_position[X_AXIS], count_position[Y_AXIS], count_position[Z_AXIS]); return false; } /// returns value of any location within data /// uses bilinear interpolation float get_value(uint8_t * matrix_32x32, float c, float r){ if (c <= 0 || r <= 0 || c >= 31 || r >= 31) return 0; /// calculate weights of nearby points const float wc1 = c - floor(c); const float wr1 = r - floor(r); const float wc0 = 1 - wc1; const float wr0 = 1 - wr1; const float w00 = wc0 * wr0; const float w01 = wc0 * wr1; const float w10 = wc1 * wr0; const float w11 = wc1 * wr1; const uint16_t c0 = c; const uint16_t c1 = c0 + 1; const uint16_t r0 = r; const uint16_t r1 = r0 + 1; const uint16_t idx00 = c0 + 32 * r0; const uint16_t idx01 = c0 + 32 * r1; const uint16_t idx10 = c1 + 32 * r0; const uint16_t idx11 = c1 + 32 * r1; /// bilinear resampling return w00 * matrix_32x32[idx00] + w01 * matrix_32x32[idx01] + w10 * matrix_32x32[idx10] + w11 * matrix_32x32[idx11]; } const constexpr float m_infinity = -1000.f; /// replaces the highest number by m_infinity void remove_highest(float *points, const uint8_t num_points){ if (num_points <= 0) return; float max = points[0]; uint8_t max_i = 0; for (uint8_t i = 0; i < num_points; ++i){ if (max < points[i]){ max = points[i]; max_i = i; } } points[max_i] = m_infinity; } /// return the highest number in the list float highest(float *points, const uint8_t num_points){ if (num_points <= 0) return 0; float max = points[0]; for (uint8_t i = 0; i < num_points; ++i){ if (max < points[i]){ max = points[i]; } } return max; } /// Searches for circle iteratively /// Uses points on the perimeter. If point is high it pushes circle out of the center (shift or change of radius), /// otherwise to the center. /// Algorithm is stopped after fixed number of iterations. Move is limited to 0.5 px per iteration. void dynamic_circle(uint8_t *matrix_32x32, float &x, float &y, float &r, uint8_t iterations){ /// circle of 10.5 diameter has 33 in circumference, don't go much above const constexpr uint8_t num_points = 33; float points[num_points]; float pi_2_div_num_points = 2 * M_PI / num_points; const constexpr uint8_t target_z = 32; ///< target z height of the circle float norm; float angle; float max_val = 0.5f; const uint8_t blocks = 7; float shifts_x[blocks]; float shifts_y[blocks]; float shifts_r[blocks]; for (int8_t i = iterations; i > 0; --i){ // DBG(_n(" [%f, %f][%f] circle\n"), x, y, r); /// read points on the circle for (uint8_t p = 0; p < num_points; ++p){ angle = p * pi_2_div_num_points; points[p] = get_value(matrix_32x32, r * cos(angle) + x, r * sin(angle) + y) - target_z; // DBG(_n("%f "), points[p]); } // DBG(_n(" points\n")); /// sum blocks for (uint8_t j = 0; j < blocks; ++j){ shifts_x[j] = shifts_y[j] = shifts_r[j] = 0; /// first part for (uint8_t p = 0; p < num_points * 3 / 4; ++p){ uint8_t idx = (p + j * num_points / blocks) % num_points; angle = idx * pi_2_div_num_points; shifts_x[j] += cos(angle) * points[idx]; shifts_y[j] += sin(angle) * points[idx]; shifts_r[j] += points[idx]; } } /// remove extreme values (slow but simple) for (uint8_t j = 0; j < blocks / 2; ++j){ remove_highest(shifts_x, blocks); remove_highest(shifts_y, blocks); remove_highest(shifts_r, blocks); } /// median is the highest now norm = 1.f / (32.f * (num_points * 3 / 4)); x += CLAMP(highest(shifts_x, blocks) * norm, -max_val, max_val); y += CLAMP(highest(shifts_y, blocks) * norm, -max_val, max_val); r += CLAMP(highest(shifts_r, blocks) * norm, -max_val, max_val); r = MAX(2, r); } DBG(_n(" [%f, %f][%f] final circle\n"), x, y, r); } /// Prints matrix in hex to debug output (serial line) void print_image(uint8_t *matrix_32x32){ for (uint8_t y = 0; y < 32; ++y){ const uint16_t idx_y = y * 32; for (uint8_t x = 0; x < 32; ++x){ DBG(_n("%02x"), matrix_32x32[idx_y + x]); } DBG(_n("\n")); } DBG(_n("\n")); } /// scans area around the current head location and /// searches for the center of the calibration pin bool xyzcal_scan_and_process(void){ DBG(_n("sizeof(block_buffer)=%d\n"), sizeof(block_t)*BLOCK_BUFFER_SIZE); bool ret = false; int16_t x = _X; int16_t y = _Y; int16_t z = _Z; uint8_t *matrix32 = (uint8_t *)block_buffer; uint16_t *pattern = (uint16_t *)(matrix32 + 32 * 32); xyzcal_scan_pixels_32x32_Zhop(x, y, z - 72, 2400, 600, matrix32); print_image(matrix32); for (uint8_t i = 0; i < 12; i++){ pattern[i] = pgm_read_word((uint16_t*)(xyzcal_point_pattern + i)); // DBG(_n(" pattern[%d]=%d\n"), i, pattern[i]); } /// SEARCH FOR BINARY CIRCLE uint8_t uc = 0; uint8_t ur = 0; /// max match = 132, 1/2 good = 66, 2/3 good = 88 if (xyzcal_find_pattern_12x12_in_32x32(matrix32, pattern, &uc, &ur) >= 88){ /// find precise circle /// move to the center of the pattern (+5.5) float xf = uc + 5.5f; float yf = ur + 5.5f; float radius = 5; ///< default radius const uint8_t iterations = 20; dynamic_circle(matrix32, xf, yf, radius, iterations); if (ABS(xf - uc + 5.5f) > 3 || ABS(yf - ur + 5.5f) > 3 || ABS(radius - 5) > 3){ /// dynamic algorithm diverged, use original position instead xf = uc + 5.5f; yf = ur + 5.5f; } /// move to the center of area and convert to position xf = (float)x + (xf - 15.5f) * 64; yf = (float)y + (yf - 15.5f) * 64; DBG(_n(" [%f %f] mm pattern center\n"), pos_2_mm(xf), pos_2_mm(yf)); x = round_to_i16(xf); y = round_to_i16(yf); xyzcal_lineXYZ_to(x, y, z, 200, 0); ret = true; } /// wipe buffer for (uint16_t i = 0; i < sizeof(block_t)*BLOCK_BUFFER_SIZE; i++) matrix32[i] = 0; return ret; } bool xyzcal_find_bed_induction_sensor_point_xy(void){ bool ret = false; DBG(_n("xyzcal_find_bed_induction_sensor_point_xy x=%ld y=%ld z=%ld\n"), count_position[X_AXIS], count_position[Y_AXIS], count_position[Z_AXIS]); st_synchronize(); pos_i16_t x = _X; pos_i16_t y = _Y; pos_i16_t z = _Z; uint8_t point = xyzcal_xycoords2point(x, y); x = pgm_read_word((uint16_t *)(xyzcal_point_xcoords + point)); y = pgm_read_word((uint16_t *)(xyzcal_point_ycoords + point)); DBG(_n("point=%d x=%d y=%d z=%d\n"), point, x, y, z); xyzcal_meassure_enter(); xyzcal_lineXYZ_to(x, y, z, 200, 0); if (xyzcal_searchZ()){ int16_t z = _Z; xyzcal_lineXYZ_to(x, y, z, 200, 0); ret = xyzcal_scan_and_process(); } xyzcal_meassure_leave(); return ret; } #endif //NEW_XYZCAL