// model-based temperature safety checker declarations #ifndef TEMP_MGR_INTV #error "this file is not a public interface, it should be used *only* within temperature.cpp!" #endif #include "planner.h" constexpr uint8_t TEMP_MODEL_CAL_S = 60; // Maximum recording lenght during calibration (s) constexpr uint8_t TEMP_MODEL_CAL_R_STEP = 4; // Fan interpolation steps during calibration constexpr float TEMP_MODEL_fE = 0.05; // error filter (1st-order IIR factor) // transport delay buffer size (samples) constexpr uint8_t TEMP_MODEL_MAX_LAG_SIZE = 8; // * TEMP_MGR_INTV = 2160 // resistance values for all fan levels constexpr uint8_t TEMP_MODEL_R_SIZE = (1 << FAN_SOFT_PWM_BITS); static const float TEMP_MODEL_R_DEFAULT[TEMP_MODEL_R_SIZE] PROGMEM = TEMP_MODEL_Rv; namespace temp_model { struct model_data { // temporary buffers float dT_lag_buf[TEMP_MODEL_MAX_LAG_SIZE]; // transport delay buffer uint8_t dT_lag_size = 0; // transport delay buffer size uint8_t dT_lag_idx = 0; // transport delay buffer index float dT_err_prev = 0; // previous temperature delta error float T_prev = 0; // last temperature extruder // configurable parameters float P; // heater power (W) float U; // linear temperature coefficient (W/K/W) float V; // linear temperature intercept (W/W) float C; // heatblock capacitance (J/K) float fS; // sim. 1st order IIR filter factor (f=100/27) uint16_t L; // sim. response lag (ms) float R[TEMP_MODEL_R_SIZE]; // heatblock resistance for all fan levels (K/W) float Ta_corr; // ambient temperature correction (K) // thresholds float warn; // warning threshold (K/s) float err; // error threshold (K/s) // status flags union { bool flags; struct { bool uninitialized: 1; // model is not initialized bool error: 1; // error threshold set bool warning: 1; // warning threshold set } flag_bits; }; // pre-computed values (initialized via reset) float C_i; // heatblock capacitance (precomputed dT/C) float warn_s; // warning threshold (per sample) float err_s; // error threshold (per sample) // simulation functions void reset(uint8_t heater_pwm, uint8_t fan_pwm, float heater_temp, float ambient_temp); void step(uint8_t heater_pwm, uint8_t fan_pwm, float heater_temp, float ambient_temp); }; static bool enabled; // model check enabled static bool warn_beep = true; // beep on warning threshold static model_data data; // default heater data static bool calibrated(); // return calibration/model validity status static void check(); // check and trigger errors or warnings based on current state // warning state (updated from from isr context) volatile static struct { float dT_err; // temperature delta error (per sample) bool warning: 1; // warning condition bool assert: 1; // warning is still asserted } warning_state; static void handle_warning(); // handle warnings from user context #ifdef TEMP_MODEL_DEBUG static struct { volatile struct { uint32_t stamp; int8_t delta_ms; uint8_t counter; uint8_t cur_pwm; float cur_temp; float cur_amb; } entry; uint8_t serial; bool enabled; } log_buf; static void log_usr(); // user log handler static void log_isr(); // isr log handler #endif } // namespace temp_model namespace temp_model_cal { // recording scratch buffer struct rec_entry { float temp; // heater temperature uint8_t pwm; // heater PWM }; constexpr uint16_t REC_BUFFER_SIZE = TEMP_MODEL_CAL_S / TEMP_MGR_INTV; static rec_entry* const rec_buffer = (rec_entry*)block_buffer; // oh-hey, free memory! static_assert(sizeof(rec_entry[REC_BUFFER_SIZE]) <= sizeof(block_buffer), "recording length too long to fit within available buffer"); } // namespace temp_model_cal