#include "Marlin.h" #include "Configuration.h" #include "language_all.h" #include "mesh_bed_calibration.h" #include "mesh_bed_leveling.h" #include "stepper.h" #include "ultralcd.h" // #include "qr_solve.h" extern float home_retract_mm_ext(int axis); float world2machine_rotation_and_skew[2][2]; float world2machine_shift[2]; #define BED_ZERO_REF_X (- 22.f + X_PROBE_OFFSET_FROM_EXTRUDER) #define BED_ZERO_REF_Y (- 0.6f + Y_PROBE_OFFSET_FROM_EXTRUDER) // Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor. // The points are ordered in a zig-zag fashion to speed up the calibration. const float bed_ref_points[] PROGMEM = { 13.f - BED_ZERO_REF_X, 6.4f - BED_ZERO_REF_Y, 115.f - BED_ZERO_REF_X, 6.4f - BED_ZERO_REF_Y, 216.f - BED_ZERO_REF_X, 6.4f - BED_ZERO_REF_Y, 216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y, 115.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y, 13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y, 13.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y, 115.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y, 216.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y }; // Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor. // The points are the following: center front, center right, center rear, center left. const float bed_ref_points_4[] PROGMEM = { 115.f - BED_ZERO_REF_X, 6.4f - BED_ZERO_REF_Y, 216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y, 115.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y, 13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y }; static inline float sqr(float x) { return x * x; } bool calculate_machine_skew_and_offset_LS( // Matrix of maximum 9 2D points (18 floats) const float *measured_pts, uint8_t npts, const float *true_pts, // Resulting correction matrix. float *vec_x, float *vec_y, float *cntr, // Temporary values, 49-18-(2*3)=25 floats // , float *temp int8_t verbosity_level ) { if (verbosity_level >= 10) { // Show the initial state, before the fitting. SERIAL_ECHOPGM("X vector, initial: "); MYSERIAL.print(vec_x[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(vec_x[1], 5); SERIAL_ECHOLNPGM(""); SERIAL_ECHOPGM("Y vector, initial: "); MYSERIAL.print(vec_y[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(vec_y[1], 5); SERIAL_ECHOLNPGM(""); SERIAL_ECHOPGM("center, initial: "); MYSERIAL.print(cntr[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(cntr[1], 5); SERIAL_ECHOLNPGM(""); for (uint8_t i = 0; i < npts; ++ i) { SERIAL_ECHOPGM("point #"); MYSERIAL.print(int(i)); SERIAL_ECHOPGM(" measured: ("); MYSERIAL.print(measured_pts[i*2], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(measured_pts[i*2+1], 5); SERIAL_ECHOPGM("); target: ("); MYSERIAL.print(pgm_read_float(true_pts+i*2 ), 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(pgm_read_float(true_pts+i*2+1), 5); SERIAL_ECHOPGM("), error: "); MYSERIAL.print(sqrt( sqr(pgm_read_float(true_pts+i*2 ) - measured_pts[i*2 ]) + sqr(pgm_read_float(true_pts+i*2+1) - measured_pts[i*2+1])), 5); SERIAL_ECHOLNPGM(""); } delay_keep_alive(100); } { // Create covariance matrix for A, collect the right hand side b. float A[3][3] = { 0.f }; float b[3] = { 0.f }; float acc; for (uint8_t r = 0; r < 3; ++ r) { for (uint8_t c = 0; c < 3; ++ c) { acc = 0; for (uint8_t i = 0; i < npts; ++ i) { float a = (r == 2) ? 1.f : measured_pts[2 * i + r]; float b = (c == 2) ? 1.f : measured_pts[2 * i + c]; acc += a * b; } A[r][c] = acc; } acc = 0.f; for (uint8_t i = 0; i < npts; ++ i) { float a = (r == 2) ? 1.f : measured_pts[2 * i + r]; float b = pgm_read_float(true_pts+i*2); acc += a * b; } b[r] = acc; } // Solve the linear equation for ax, bx, cx. float x[3] = { 0.f }; for (uint8_t iter = 0; iter < 100; ++ iter) { x[0] = (b[0] - A[0][1] * x[1] - A[0][2] * x[2]) / A[0][0]; x[1] = (b[1] - A[1][0] * x[0] - A[1][2] * x[2]) / A[1][1]; x[2] = (b[2] - A[2][0] * x[0] - A[2][1] * x[1]) / A[2][2]; } // Store the result to the output variables. vec_x[0] = x[0]; vec_y[0] = x[1]; cntr[0] = x[2]; // Recalculate A and b for the y values. // Note the weighting of the first row of values. // const float weight_1st_row = 0.5f; const float weight_1st_row = 0.2f; for (uint8_t r = 0; r < 3; ++ r) { for (uint8_t c = 0; c < 3; ++ c) { acc = 0; for (uint8_t i = 0; i < npts; ++ i) { float w = (i < 3) ? weight_1st_row : 1.f; float a = (r == 2) ? 1.f : measured_pts[2 * i + r]; float b = (c == 2) ? 1.f : measured_pts[2 * i + c]; acc += a * b * w; } A[r][c] = acc; } acc = 0.f; for (uint8_t i = 0; i < npts; ++ i) { float w = (i < 3) ? weight_1st_row : 1.f; float a = (r == 2) ? 1.f : measured_pts[2 * i + r]; float b = pgm_read_float(true_pts+i*2+1); acc += w * a * b; } b[r] = acc; } // Solve the linear equation for ay, by, cy. x[0] = 0.f, x[1] = 0.f; x[2] = 0.f; for (uint8_t iter = 0; iter < 100; ++ iter) { x[0] = (b[0] - A[0][1] * x[1] - A[0][2] * x[2]) / A[0][0]; x[1] = (b[1] - A[1][0] * x[0] - A[1][2] * x[2]) / A[1][1]; x[2] = (b[2] - A[2][0] * x[0] - A[2][1] * x[1]) / A[2][2]; } // Store the result to the output variables. vec_x[1] = x[0]; vec_y[1] = x[1]; cntr[1] = x[2]; } if (verbosity_level >= 10) { // Show the adjusted state, before the fitting. SERIAL_ECHOPGM("X vector new, inverted: "); MYSERIAL.print(vec_x[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(vec_x[1], 5); SERIAL_ECHOLNPGM(""); SERIAL_ECHOPGM("Y vector new, inverted: "); MYSERIAL.print(vec_y[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(vec_y[1], 5); SERIAL_ECHOLNPGM(""); SERIAL_ECHOPGM("center new, inverted: "); MYSERIAL.print(cntr[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(cntr[1], 5); SERIAL_ECHOLNPGM(""); delay_keep_alive(100); SERIAL_ECHOLNPGM("Error after correction: "); for (uint8_t i = 0; i < npts; ++ i) { float x = vec_x[0] * measured_pts[i*2] + vec_y[0] * measured_pts[i*2+1] + cntr[0]; float y = vec_x[1] * measured_pts[i*2] + vec_y[1] * measured_pts[i*2+1] + cntr[1]; SERIAL_ECHOPGM("point #"); MYSERIAL.print(int(i)); SERIAL_ECHOPGM(" measured: ("); MYSERIAL.print(measured_pts[i*2], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(measured_pts[i*2+1], 5); SERIAL_ECHOPGM("); corrected: ("); MYSERIAL.print(x, 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(y, 5); SERIAL_ECHOPGM("); target: ("); MYSERIAL.print(pgm_read_float(true_pts+i*2 ), 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(pgm_read_float(true_pts+i*2+1), 5); SERIAL_ECHOPGM("), error: "); MYSERIAL.print(sqrt(sqr(pgm_read_float(true_pts+i*2)-x)+sqr(pgm_read_float(true_pts+i*2+1)-y))); SERIAL_ECHOLNPGM(""); } } #if 0 // Normalize the vectors. We expect, that the machine axes may be skewed a bit, but the distances are correct. // l shall be very close to 1 already. float l = sqrt(vec_x[0]*vec_x[0] + vec_x[1] * vec_x[1]); vec_x[0] /= l; vec_x[1] /= l; SERIAL_ECHOPGM("Length of the X vector: "); MYSERIAL.print(l, 5); SERIAL_ECHOLNPGM(""); l = sqrt(vec_y[0]*vec_y[0] + vec_y[1] * vec_y[1]); vec_y[0] /= l; vec_y[1] /= l; SERIAL_ECHOPGM("Length of the Y vector: "); MYSERIAL.print(l, 5); SERIAL_ECHOLNPGM(""); // Recalculate the center using the adjusted vec_x/vec_y { cntr[0] = 0.f; cntr[1] = 0.f; for (uint8_t i = 0; i < npts; ++ i) { cntr[0] += measured_pts[2 * i ] - pgm_read_float(true_pts+i*2) * vec_x[0] - pgm_read_float(true_pts+i*2+1) * vec_y[0]; cntr[1] += measured_pts[2 * i + 1] - pgm_read_float(true_pts+i*2) * vec_x[1] - pgm_read_float(true_pts+i*2+1) * vec_y[1]; } cntr[0] /= float(npts); cntr[1] /= float(npts); } SERIAL_ECHOPGM("X vector new, inverted, normalized: "); MYSERIAL.print(vec_x[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(vec_x[1], 5); SERIAL_ECHOLNPGM(""); SERIAL_ECHOPGM("Y vector new, inverted, normalized: "); MYSERIAL.print(vec_y[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(vec_y[1], 5); SERIAL_ECHOLNPGM(""); SERIAL_ECHOPGM("center new, inverted, normalized: "); MYSERIAL.print(cntr[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(cntr[1], 5); SERIAL_ECHOLNPGM(""); #endif // Invert the transformation matrix made of vec_x, vec_y and cntr. { float d = vec_x[0] * vec_y[1] - vec_x[1] * vec_y[0]; float Ainv[2][2] = { { vec_y[1] / d, - vec_y[0] / d }, { - vec_x[1] / d, vec_x[0] / d } }; float cntrInv[2] = { - Ainv[0][0] * cntr[0] - Ainv[0][1] * cntr[1], - Ainv[1][0] * cntr[0] - Ainv[1][1] * cntr[1] }; vec_x[0] = Ainv[0][0]; vec_x[1] = Ainv[1][0]; vec_y[0] = Ainv[0][1]; vec_y[1] = Ainv[1][1]; cntr[0] = cntrInv[0]; cntr[1] = cntrInv[1]; } if (verbosity_level >= 1) { // Show the adjusted state, before the fitting. SERIAL_ECHOPGM("X vector, adjusted: "); MYSERIAL.print(vec_x[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(vec_x[1], 5); SERIAL_ECHOLNPGM(""); SERIAL_ECHOPGM("Y vector, adjusted: "); MYSERIAL.print(vec_y[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(vec_y[1], 5); SERIAL_ECHOLNPGM(""); SERIAL_ECHOPGM("center, adjusted: "); MYSERIAL.print(cntr[0], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(cntr[1], 5); SERIAL_ECHOLNPGM(""); delay_keep_alive(100); } if (verbosity_level >= 2) { SERIAL_ECHOLNPGM("Difference after correction: "); for (uint8_t i = 0; i < npts; ++ i) { float x = vec_x[0] * pgm_read_float(true_pts+i*2) + vec_y[0] * pgm_read_float(true_pts+i*2+1) + cntr[0]; float y = vec_x[1] * pgm_read_float(true_pts+i*2) + vec_y[1] * pgm_read_float(true_pts+i*2+1) + cntr[1]; SERIAL_ECHOPGM("point #"); MYSERIAL.print(int(i)); SERIAL_ECHOPGM("measured: ("); MYSERIAL.print(measured_pts[i*2], 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(measured_pts[i*2+1], 5); SERIAL_ECHOPGM("); measured-corrected: ("); MYSERIAL.print(x, 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(y, 5); SERIAL_ECHOPGM("); target: ("); MYSERIAL.print(pgm_read_float(true_pts+i*2 ), 5); SERIAL_ECHOPGM(", "); MYSERIAL.print(pgm_read_float(true_pts+i*2+1), 5); SERIAL_ECHOPGM("), error: "); MYSERIAL.print(sqrt(sqr(measured_pts[i*2]-x)+sqr(measured_pts[i*2+1]-y))); SERIAL_ECHOLNPGM(""); } delay_keep_alive(100); } return true; } void reset_bed_offset_and_skew() { eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_CENTER+0), 0x0FFFFFFFF); eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_CENTER+4), 0x0FFFFFFFF); eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_X +0), 0x0FFFFFFFF); eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_X +4), 0x0FFFFFFFF); eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_Y +0), 0x0FFFFFFFF); eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_Y +4), 0x0FFFFFFFF); } void world2machine_reset() { // Identity transformation. world2machine_rotation_and_skew[0][0] = 1.f; world2machine_rotation_and_skew[0][1] = 0.f; world2machine_rotation_and_skew[1][0] = 0.f; world2machine_rotation_and_skew[1][1] = 1.f; // Zero shift. world2machine_shift[0] = 0.f; world2machine_shift[1] = 0.f; } static inline bool vec_undef(const float v[2]) { const uint32_t *vx = (const uint32_t*)v; return vx[0] == 0x0FFFFFFFF || vx[1] == 0x0FFFFFFFF; } void world2machine_initialize() { float cntr[2] = { eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0)), eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4)) }; float vec_x[2] = { eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0)), eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4)) }; float vec_y[2] = { eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0)), eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4)) }; bool reset = false; if (vec_undef(cntr) || vec_undef(vec_x) || vec_undef(vec_y)) { SERIAL_ECHOLNPGM("Undefined bed correction matrix."); reset = true; } else { // Length of the vec_x shall be close to unity. float l = sqrt(vec_x[0] * vec_x[0] + vec_x[1] * vec_x[1]); if (l < 0.9 || l > 1.1) { SERIAL_ECHOLNPGM("Invalid bed correction matrix. Length of the X vector out of range."); reset = true; } // Length of the vec_y shall be close to unity. l = sqrt(vec_y[0] * vec_y[0] + vec_y[1] * vec_y[1]); if (l < 0.9 || l > 1.1) { SERIAL_ECHOLNPGM("Invalid bed correction matrix. Length of the X vector out of range."); reset = true; } // Correction of the zero point shall be reasonably small. l = sqrt(cntr[0] * cntr[0] + cntr[1] * cntr[1]); if (l > 15.f) { SERIAL_ECHOLNPGM("Invalid bed correction matrix. Shift out of range."); reset = true; } // vec_x and vec_y shall be nearly perpendicular. l = vec_x[0] * vec_y[0] + vec_x[1] * vec_y[1]; if (fabs(l) > 0.1f) { SERIAL_ECHOLNPGM("Invalid bed correction matrix. X/Y axes are far from being perpendicular."); reset = true; } } if (reset) { // SERIAL_ECHOLNPGM("Invalid bed correction matrix. Resetting to identity."); reset_bed_offset_and_skew(); world2machine_reset(); } else { world2machine_rotation_and_skew[0][0] = vec_x[0]; world2machine_rotation_and_skew[1][0] = vec_x[1]; world2machine_rotation_and_skew[0][1] = vec_y[0]; world2machine_rotation_and_skew[1][1] = vec_y[1]; world2machine_shift[0] = cntr[0]; world2machine_shift[1] = cntr[1]; } } // When switching from absolute to corrected coordinates, // this will get the absolute coordinates from the servos, // applies the inverse world2machine transformation // and stores the result into current_position[x,y]. void world2machine_update_current() { // Invert the transformation matrix made of vec_x, vec_y and cntr. float d = world2machine_rotation_and_skew[0][0] * world2machine_rotation_and_skew[1][1] - world2machine_rotation_and_skew[1][0] * world2machine_rotation_and_skew[0][1]; float Ainv[2][2] = { { world2machine_rotation_and_skew[1][1] / d, - world2machine_rotation_and_skew[0][1] / d }, { - world2machine_rotation_and_skew[1][0] / d, world2machine_rotation_and_skew[0][0] / d } }; float x = current_position[X_AXIS] - world2machine_shift[0]; float y = current_position[Y_AXIS] - world2machine_shift[1]; current_position[X_AXIS] = Ainv[0][0] * x + Ainv[0][1] * y; current_position[Y_AXIS] = Ainv[1][0] * x + Ainv[1][1] * y; } static inline void go_xyz(float x, float y, float z, float fr) { plan_buffer_line(x, y, z, current_position[E_AXIS], fr, active_extruder); st_synchronize(); } static inline void go_xy(float x, float y, float fr) { plan_buffer_line(x, y, current_position[Z_AXIS], current_position[E_AXIS], fr, active_extruder); st_synchronize(); } static inline void go_to_current(float fr) { plan_buffer_line(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS], current_position[E_AXIS], fr, active_extruder); st_synchronize(); } static inline void update_current_position_xyz() { current_position[X_AXIS] = st_get_position_mm(X_AXIS); current_position[Y_AXIS] = st_get_position_mm(Y_AXIS); current_position[Z_AXIS] = st_get_position_mm(Z_AXIS); plan_set_position(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS], current_position[E_AXIS]); } static inline void update_current_position_z() { current_position[Z_AXIS] = st_get_position_mm(Z_AXIS); plan_set_z_position(current_position[Z_AXIS]); } // At the current position, find the Z stop. inline void find_bed_induction_sensor_point_z() { bool endstops_enabled = enable_endstops(true); bool endstop_z_enabled = enable_z_endstop(false); // move down until you find the bed current_position[Z_AXIS] = -10; go_to_current(homing_feedrate[Z_AXIS]/60); // we have to let the planner know where we are right now as it is not where we said to go. update_current_position_z(); // move up the retract distance current_position[Z_AXIS] += home_retract_mm_ext(Z_AXIS); go_to_current(homing_feedrate[Z_AXIS]/60); // move back down slowly to find bed current_position[Z_AXIS] -= home_retract_mm_ext(Z_AXIS) * 2; go_to_current(homing_feedrate[Z_AXIS]/(4*60)); // we have to let the planner know where we are right now as it is not where we said to go. update_current_position_z(); enable_endstops(endstops_enabled); enable_z_endstop(endstop_z_enabled); } // Search around the current_position[X,Y], // look for the induction sensor response. // Adjust the current_position[X,Y,Z] to the center of the target dot and its response Z coordinate. #define FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS (8.f) #define FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS (6.f) #define FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP (1.f) #define FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP (0.5f) inline bool find_bed_induction_sensor_point_xy() { float feedrate = homing_feedrate[X_AXIS] / 60.f; bool found = false; { float x0 = current_position[X_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS; float x1 = current_position[X_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS; float y0 = current_position[Y_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS; float y1 = current_position[Y_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS; uint8_t nsteps_y; uint8_t i; if (x0 < X_MIN_POS) x0 = X_MIN_POS; if (x1 > X_MAX_POS) x1 = X_MAX_POS; if (y0 < Y_MIN_POS) y0 = Y_MIN_POS; if (y1 > Y_MAX_POS) y1 = Y_MAX_POS; nsteps_y = int(ceil((y1 - y0) / FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP)); enable_endstops(false); bool dir_positive = true; // go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS]/60); go_xyz(x0, y0, current_position[Z_AXIS], feedrate); // Continously lower the Z axis. endstops_hit_on_purpose(); enable_z_endstop(true); while (current_position[Z_AXIS] > -10.f) { // Do nsteps_y zig-zag movements. current_position[Y_AXIS] = y0; for (i = 0; i < nsteps_y; current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1), ++ i) { // Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop. current_position[Z_AXIS] -= FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP / float(nsteps_y); go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate); dir_positive = ! dir_positive; if (endstop_z_hit_on_purpose()) goto endloop; } for (i = 0; i < nsteps_y; current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1), ++ i) { // Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop. current_position[Z_AXIS] -= FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP / float(nsteps_y); go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate); dir_positive = ! dir_positive; if (endstop_z_hit_on_purpose()) goto endloop; } } endloop: // SERIAL_ECHOLN("First hit"); // we have to let the planner know where we are right now as it is not where we said to go. update_current_position_xyz(); // Search in this plane for the first hit. Zig-zag first in X, then in Y axis. for (int8_t iter = 0; iter < 3; ++ iter) { if (iter > 0) { // Slightly lower the Z axis to get a reliable trigger. current_position[Z_AXIS] -= 0.02f; go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS]/60); } // Do nsteps_y zig-zag movements. float a, b; enable_endstops(false); enable_z_endstop(false); current_position[Y_AXIS] = y0; go_xy(x0, current_position[Y_AXIS], feedrate); enable_z_endstop(true); found = false; for (i = 0, dir_positive = true; i < nsteps_y; current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1), ++ i, dir_positive = ! dir_positive) { go_xy(dir_positive ? x1 : x0, current_position[Y_AXIS], feedrate); if (endstop_z_hit_on_purpose()) { found = true; break; } } update_current_position_xyz(); if (! found) { // SERIAL_ECHOLN("Search in Y - not found"); continue; } // SERIAL_ECHOLN("Search in Y - found"); a = current_position[Y_AXIS]; enable_z_endstop(false); current_position[Y_AXIS] = y1; go_xy(x0, current_position[Y_AXIS], feedrate); enable_z_endstop(true); found = false; for (i = 0, dir_positive = true; i < nsteps_y; current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1), ++ i, dir_positive = ! dir_positive) { go_xy(dir_positive ? x1 : x0, current_position[Y_AXIS], feedrate); if (endstop_z_hit_on_purpose()) { found = true; break; } } update_current_position_xyz(); if (! found) { // SERIAL_ECHOLN("Search in Y2 - not found"); continue; } // SERIAL_ECHOLN("Search in Y2 - found"); b = current_position[Y_AXIS]; current_position[Y_AXIS] = 0.5f * (a + b); // Search in the X direction along a cross. found = false; enable_z_endstop(false); go_xy(x0, current_position[Y_AXIS], feedrate); enable_z_endstop(true); go_xy(x1, current_position[Y_AXIS], feedrate); update_current_position_xyz(); if (! endstop_z_hit_on_purpose()) { // SERIAL_ECHOLN("Search X span 0 - not found"); continue; } // SERIAL_ECHOLN("Search X span 0 - found"); a = current_position[X_AXIS]; enable_z_endstop(false); go_xy(x1, current_position[Y_AXIS], feedrate); enable_z_endstop(true); go_xy(x0, current_position[Y_AXIS], feedrate); update_current_position_xyz(); if (! endstop_z_hit_on_purpose()) { // SERIAL_ECHOLN("Search X span 1 - not found"); continue; } // SERIAL_ECHOLN("Search X span 1 - found"); b = current_position[X_AXIS]; // Go to the center. enable_z_endstop(false); current_position[X_AXIS] = 0.5f * (a + b); go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate); found = true; #if 1 // Search in the Y direction along a cross. found = false; enable_z_endstop(false); go_xy(current_position[X_AXIS], y0, feedrate); enable_z_endstop(true); go_xy(current_position[X_AXIS], y1, feedrate); update_current_position_xyz(); if (! endstop_z_hit_on_purpose()) { // SERIAL_ECHOLN("Search Y2 span 0 - not found"); continue; } // SERIAL_ECHOLN("Search Y2 span 0 - found"); a = current_position[Y_AXIS]; enable_z_endstop(false); go_xy(current_position[X_AXIS], y1, feedrate); enable_z_endstop(true); go_xy(current_position[X_AXIS], y0, feedrate); update_current_position_xyz(); if (! endstop_z_hit_on_purpose()) { // SERIAL_ECHOLN("Search Y2 span 1 - not found"); continue; } // SERIAL_ECHOLN("Search Y2 span 1 - found"); b = current_position[Y_AXIS]; // Go to the center. enable_z_endstop(false); current_position[Y_AXIS] = 0.5f * (a + b); go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate); found = true; #endif break; } } enable_z_endstop(false); return found; } // Search around the current_position[X,Y,Z]. // It is expected, that the induction sensor is switched on at the current position. // Look around this center point by painting a star around the point. inline bool improve_bed_induction_sensor_point() { static const float search_radius = 8.f; bool endstops_enabled = enable_endstops(false); bool endstop_z_enabled = enable_z_endstop(false); bool found = false; float feedrate = homing_feedrate[X_AXIS] / 60.f; float center_old_x = current_position[X_AXIS]; float center_old_y = current_position[Y_AXIS]; float center_x = 0.f; float center_y = 0.f; for (uint8_t iter = 0; iter < 4; ++ iter) { switch (iter) { case 0: destination[X_AXIS] = center_old_x - search_radius * 0.707; destination[Y_AXIS] = center_old_y - search_radius * 0.707; break; case 1: destination[X_AXIS] = center_old_x + search_radius * 0.707; destination[Y_AXIS] = center_old_y + search_radius * 0.707; break; case 2: destination[X_AXIS] = center_old_x + search_radius * 0.707; destination[Y_AXIS] = center_old_y - search_radius * 0.707; break; case 3: default: destination[X_AXIS] = center_old_x - search_radius * 0.707; destination[Y_AXIS] = center_old_y + search_radius * 0.707; break; } // Trim the vector from center_old_[x,y] to destination[x,y] by the bed dimensions. float vx = destination[X_AXIS] - center_old_x; float vy = destination[Y_AXIS] - center_old_y; float l = sqrt(vx*vx+vy*vy); float t; if (destination[X_AXIS] < X_MIN_POS) { // Exiting the bed at xmin. t = (center_x - X_MIN_POS) / l; destination[X_AXIS] = X_MIN_POS; destination[Y_AXIS] = center_old_y + t * vy; } else if (destination[X_AXIS] > X_MAX_POS) { // Exiting the bed at xmax. t = (X_MAX_POS - center_x) / l; destination[X_AXIS] = X_MAX_POS; destination[Y_AXIS] = center_old_y + t * vy; } if (destination[Y_AXIS] < Y_MIN_POS) { // Exiting the bed at ymin. t = (center_y - Y_MIN_POS) / l; destination[X_AXIS] = center_old_x + t * vx; destination[Y_AXIS] = Y_MIN_POS; } else if (destination[Y_AXIS] > Y_MAX_POS) { // Exiting the bed at xmax. t = (Y_MAX_POS - center_y) / l; destination[X_AXIS] = center_old_x + t * vx; destination[Y_AXIS] = Y_MAX_POS; } // Move away from the measurement point. enable_endstops(false); go_xy(destination[X_AXIS], destination[Y_AXIS], feedrate); // Move towards the measurement point, until the induction sensor triggers. enable_endstops(true); go_xy(center_old_x, center_old_y, feedrate); update_current_position_xyz(); // if (! endstop_z_hit_on_purpose()) return false; center_x += current_position[X_AXIS]; center_y += current_position[Y_AXIS]; } // Calculate the new center, move to the new center. center_x /= 4.f; center_y /= 4.f; current_position[X_AXIS] = center_x; current_position[Y_AXIS] = center_y; enable_endstops(false); go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate); enable_endstops(endstops_enabled); enable_z_endstop(endstop_z_enabled); return found; } // Search around the current_position[X,Y,Z]. // It is expected, that the induction sensor is switched on at the current position. // Look around this center point by painting a star around the point. #define IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS (8.f) inline bool improve_bed_induction_sensor_point2(bool lift_z_on_min_y) { float center_old_x = current_position[X_AXIS]; float center_old_y = current_position[Y_AXIS]; float a, b; enable_endstops(false); { float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS; float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS; if (x0 < X_MIN_POS) x0 = X_MIN_POS; if (x1 > X_MAX_POS) x1 = X_MAX_POS; // Search in the X direction along a cross. enable_z_endstop(false); go_xy(x0, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f); enable_z_endstop(true); go_xy(x1, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f); update_current_position_xyz(); if (! endstop_z_hit_on_purpose()) { current_position[X_AXIS] = center_old_x; goto canceled; } a = current_position[X_AXIS]; enable_z_endstop(false); go_xy(x1, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f); enable_z_endstop(true); go_xy(x0, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f); update_current_position_xyz(); if (! endstop_z_hit_on_purpose()) { current_position[X_AXIS] = center_old_x; goto canceled; } b = current_position[X_AXIS]; // Go to the center. enable_z_endstop(false); current_position[X_AXIS] = 0.5f * (a + b); go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f); } { float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS; float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS; if (y0 < Y_MIN_POS) y0 = Y_MIN_POS; if (y1 > Y_MAX_POS) y1 = Y_MAX_POS; // Search in the Y direction along a cross. enable_z_endstop(false); go_xy(current_position[X_AXIS], y0, homing_feedrate[X_AXIS] / 60.f); if (lift_z_on_min_y) { // The first row of points are very close to the end stop. // Lift the sensor to disengage the trigger. This is necessary because of the sensor hysteresis. go_xyz(current_position[X_AXIS], y0, current_position[Z_AXIS]+1.5f, homing_feedrate[Z_AXIS] / 60.f); // and go back. go_xyz(current_position[X_AXIS], y0, current_position[Z_AXIS], homing_feedrate[Z_AXIS] / 60.f); } if (lift_z_on_min_y && (READ(Z_MIN_PIN) ^ Z_MIN_ENDSTOP_INVERTING) == 1) { // Already triggering before we started the move. // Shift the trigger point slightly outwards. // a = current_position[Y_AXIS] - 1.5f; a = current_position[Y_AXIS]; } else { enable_z_endstop(true); go_xy(current_position[X_AXIS], y1, homing_feedrate[X_AXIS] / 60.f); update_current_position_xyz(); if (! endstop_z_hit_on_purpose()) { current_position[Y_AXIS] = center_old_y; goto canceled; } a = current_position[Y_AXIS]; } enable_z_endstop(false); go_xy(current_position[X_AXIS], y1, homing_feedrate[X_AXIS] / 60.f); enable_z_endstop(true); go_xy(current_position[X_AXIS], y0, homing_feedrate[X_AXIS] / 60.f); update_current_position_xyz(); if (! endstop_z_hit_on_purpose()) { current_position[Y_AXIS] = center_old_y; goto canceled; } b = current_position[Y_AXIS]; // Go to the center. enable_z_endstop(false); current_position[Y_AXIS] = 0.5f * (a + b); go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f); } return true; canceled: // Go back to the center. enable_z_endstop(false); go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f); return false; } #define MESH_BED_CALIBRATION_SHOW_LCD bool find_bed_offset_and_skew(int8_t verbosity_level) { // Reusing the z_values memory for the measurement cache. // 7x7=49 floats, good for 16 (x,y,z) vectors. float *pts = &mbl.z_values[0][0]; float *vec_x = pts + 2 * 4; float *vec_y = vec_x + 2; float *cntr = vec_y + 2; memset(pts, 0, sizeof(float) * 7 * 7); #ifdef MESH_BED_CALIBRATION_SHOW_LCD lcd_implementation_clear(); lcd_print_at_PGM(0, 0, MSG_FIND_BED_OFFSET_AND_SKEW_LINE1); #endif /* MESH_BED_CALIBRATION_SHOW_LCD */ // Collect the rear 2x3 points. current_position[Z_AXIS] = MESH_HOME_Z_SEARCH; for (int k = 0; k < 4; ++ k) { #ifdef MESH_BED_CALIBRATION_SHOW_LCD lcd_print_at_PGM(0, 1, MSG_FIND_BED_OFFSET_AND_SKEW_LINE2); lcd_implementation_print_at(0, 2, k+1); lcd_printPGM(MSG_FIND_BED_OFFSET_AND_SKEW_LINE3); #endif /* MESH_BED_CALIBRATION_SHOW_LCD */ float *pt = pts + k * 2; // Go up to z_initial. go_to_current(homing_feedrate[Z_AXIS] / 60.f); // Go to the measurement point position. current_position[X_AXIS] = pgm_read_float(bed_ref_points_4+k*2); current_position[Y_AXIS] = pgm_read_float(bed_ref_points_4+k*2+1); go_to_current(homing_feedrate[X_AXIS] / 60.f); if (! find_bed_induction_sensor_point_xy()) return false; find_bed_induction_sensor_point_z(); pt[0] = current_position[X_AXIS]; pt[1] = current_position[Y_AXIS]; // Start searching for the other points at 3mm above the last point. current_position[Z_AXIS] += 3.f; cntr[0] += pt[0]; cntr[1] += pt[1]; } calculate_machine_skew_and_offset_LS(pts, 4, bed_ref_points_4, vec_x, vec_y, cntr, verbosity_level); world2machine_rotation_and_skew[0][0] = vec_x[0]; world2machine_rotation_and_skew[1][0] = vec_x[1]; world2machine_rotation_and_skew[0][1] = vec_y[0]; world2machine_rotation_and_skew[1][1] = vec_y[1]; world2machine_shift[0] = cntr[0]; world2machine_shift[1] = cntr[1]; #if 1 // Fearlessly store the calibration values into the eeprom. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0), cntr [0]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4), cntr [1]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0), vec_x[0]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4), vec_x[1]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0), vec_y[0]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4), vec_y[1]); #endif // Correct the current_position to match the transformed coordinate system after world2machine_rotation_and_skew and world2machine_shift were set. world2machine_update_current(); return true; } bool improve_bed_offset_and_skew(int8_t method, int8_t verbosity_level) { // Reusing the z_values memory for the measurement cache. // 7x7=49 floats, good for 16 (x,y,z) vectors. float *pts = &mbl.z_values[0][0]; float *vec_x = pts + 2 * 9; float *vec_y = vec_x + 2; float *cntr = vec_y + 2; memset(pts, 0, sizeof(float) * 7 * 7); // Cache the current correction matrix. world2machine_initialize(); vec_x[0] = world2machine_rotation_and_skew[0][0]; vec_x[1] = world2machine_rotation_and_skew[1][0]; vec_y[0] = world2machine_rotation_and_skew[0][1]; vec_y[1] = world2machine_rotation_and_skew[1][1]; cntr[0] = world2machine_shift[0]; cntr[1] = world2machine_shift[1]; // and reset the correction matrix, so the planner will not do anything. world2machine_reset(); bool endstops_enabled = enable_endstops(false); bool endstop_z_enabled = enable_z_endstop(false); #ifdef MESH_BED_CALIBRATION_SHOW_LCD lcd_implementation_clear(); lcd_print_at_PGM(0, 0, MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE1); #endif /* MESH_BED_CALIBRATION_SHOW_LCD */ // Collect a matrix of 9x9 points. for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) { // Print the decrasing ID of the measurement point. #ifdef MESH_BED_CALIBRATION_SHOW_LCD lcd_print_at_PGM(0, 1, MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE2); lcd_implementation_print_at(0, 2, mesh_point+1); lcd_printPGM(MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE3); #endif /* MESH_BED_CALIBRATION_SHOW_LCD */ // Move up. current_position[Z_AXIS] = MESH_HOME_Z_SEARCH; enable_endstops(false); enable_z_endstop(false); go_to_current(homing_feedrate[Z_AXIS]/60); // Go to the measurement point. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew(). current_position[X_AXIS] = vec_x[0] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[0] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[0]; current_position[Y_AXIS] = vec_x[1] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[1]; // The calibration points are very close to the min Y. if (current_position[Y_AXIS] < Y_MIN_POS) current_position[Y_AXIS] = Y_MIN_POS; go_to_current(homing_feedrate[X_AXIS]/60); // Find its Z position by running the normal vertical search. if (verbosity_level >= 10) delay_keep_alive(3000); find_bed_induction_sensor_point_z(); if (verbosity_level >= 10) delay_keep_alive(3000); // Improve the point position by searching its center in a current plane. int8_t n_errors = 3; for (int8_t iter = 0; iter < 8; ) { bool found = false; switch (method) { case 0: found = improve_bed_induction_sensor_point(); break; case 1: found = improve_bed_induction_sensor_point2(mesh_point < 3); break; default: break; } if (found) { if (iter > 3) { // Average the last 4 measurements. pts[mesh_point*2 ] += current_position[X_AXIS]; pts[mesh_point*2+1] += current_position[Y_AXIS]; } ++ iter; } else if (n_errors -- == 0) { // Give up. goto canceled; } else { // Try to move the Z axis down a bit to increase a chance of the sensor to trigger. current_position[Z_AXIS] -= 0.025f; enable_endstops(false); enable_z_endstop(false); go_to_current(homing_feedrate[Z_AXIS]); } } if (verbosity_level >= 10) delay_keep_alive(3000); } // Average the last 4 measurements. for (int8_t i = 0; i < 18; ++ i) pts[i] *= (1.f/4.f); enable_endstops(false); enable_z_endstop(false); if (verbosity_level >= 10) { // Test the positions. Are the positions reproducible? for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) { // Go to the measurement point. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew(). current_position[X_AXIS] = pts[mesh_point*2]; current_position[Y_AXIS] = pts[mesh_point*2+1]; go_to_current(homing_feedrate[X_AXIS]/60); delay_keep_alive(3000); } } calculate_machine_skew_and_offset_LS(pts, 9, bed_ref_points, vec_x, vec_y, cntr, verbosity_level); world2machine_rotation_and_skew[0][0] = vec_x[0]; world2machine_rotation_and_skew[1][0] = vec_x[1]; world2machine_rotation_and_skew[0][1] = vec_y[0]; world2machine_rotation_and_skew[1][1] = vec_y[1]; world2machine_shift[0] = cntr[0]; world2machine_shift[1] = cntr[1]; #if 1 // Fearlessly store the calibration values into the eeprom. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0), cntr [0]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4), cntr [1]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0), vec_x[0]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4), vec_x[1]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0), vec_y[0]); eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4), vec_y[1]); #endif // Correct the current_position to match the transformed coordinate system after world2machine_rotation_and_skew and world2machine_shift were set. world2machine_update_current(); enable_endstops(false); enable_z_endstop(false); if (verbosity_level >= 10) { // Test the positions. Are the positions reproducible? Now the calibration is active in the planner. delay_keep_alive(3000); for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) { // Go to the measurement point. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew(). current_position[X_AXIS] = pgm_read_float(bed_ref_points+mesh_point*2); current_position[Y_AXIS] = pgm_read_float(bed_ref_points+mesh_point*2+1); go_to_current(homing_feedrate[X_AXIS]/60); delay_keep_alive(3000); } } enable_endstops(endstops_enabled); enable_z_endstop(endstop_z_enabled); return true; canceled: // Store the identity matrix to EEPROM. reset_bed_offset_and_skew(); enable_endstops(endstops_enabled); enable_z_endstop(endstop_z_enabled); return false; }