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Prusa-Firmware/Firmware/mesh_bed_calibration.cpp
Guðni Már Gilbert 37c9dcbe53 Optimise calculations to use hypot() where possible 
flash: -122
RAM: 0

It is defined: hypot(x,y) = sqrtf(x*x + y*y)
2022-08-26 19:36:28 +03:00

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#include "Configuration.h"
#include "ConfigurationStore.h"
#include "language.h"
#include "mesh_bed_calibration.h"
#include "mesh_bed_leveling.h"
#include "stepper.h"
#include "ultralcd.h"
#include "temperature.h"
#ifdef TMC2130
#include "tmc2130.h"
#endif //TMC2130
#define DBG(args...) printf_P(args)
uint8_t world2machine_correction_mode;
float world2machine_rotation_and_skew[2][2];
float world2machine_rotation_and_skew_inv[2][2];
float world2machine_shift[2];
// Weight of the Y coordinate for the least squares fitting of the bed induction sensor targets.
// Only used for the first row of the points, which may not befully in reach of the sensor.
#define WEIGHT_FIRST_ROW_X_HIGH (1.f)
#define WEIGHT_FIRST_ROW_X_LOW (0.35f)
#define WEIGHT_FIRST_ROW_Y_HIGH (0.3f)
#define WEIGHT_FIRST_ROW_Y_LOW (0.0f)
// Scaling of the real machine axes against the programmed dimensions in the firmware.
// The correction is tiny, here around 0.5mm on 250mm length.
//#define MACHINE_AXIS_SCALE_X ((250.f - 0.5f) / 250.f)
//#define MACHINE_AXIS_SCALE_Y ((250.f - 0.5f) / 250.f)
#define MACHINE_AXIS_SCALE_X 1.f
#define MACHINE_AXIS_SCALE_Y 1.f
#define BED_CALIBRATION_POINT_OFFSET_MAX_EUCLIDIAN (0.8f)
#define BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X (0.8f)
#define BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y (1.5f)
#define MIN_BED_SENSOR_POINT_RESPONSE_DMR (2.0f)
//#define Y_MIN_POS_FOR_BED_CALIBRATION (MANUAL_Y_HOME_POS-0.2f)
#define Y_MIN_POS_FOR_BED_CALIBRATION (Y_MIN_POS)
// Distances toward the print bed edge may not be accurate.
#define Y_MIN_POS_CALIBRATION_POINT_ACCURATE (Y_MIN_POS + 3.f)
// When the measured point center is out of reach of the sensor, Y coordinate will be ignored
// by the Least Squares fitting and the X coordinate will be weighted low.
#define Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH (Y_MIN_POS - 0.5f)
// 0.12 degrees equals to an offset of 0.5mm on 250mm length.
const float bed_skew_angle_mild = (0.12f * M_PI / 180.f);
// 0.25 degrees equals to an offset of 1.1mm on 250mm length.
const float bed_skew_angle_extreme = (0.25f * M_PI / 180.f);
// Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor.
// The points are ordered in a zig-zag fashion to speed up the calibration.
#ifdef HEATBED_V2
/**
* [0,0] bed print area point X coordinate in bed coordinates ver. 05d/24V
*/
#define BED_PRINT_ZERO_REF_X 2.f
/**
* [0,0] bed print area point Y coordinate in bed coordinates ver. 05d/24V
*/
#define BED_PRINT_ZERO_REF_Y 9.4f
/**
* @brief Positions of the bed reference points in print area coordinates. ver. 05d/24V
*
* Numeral constants are in bed coordinates, subtracting macro defined values converts it to print area coordinates.
*
* The points are the following:
* MK2: center front, center right, center rear, center left.
* MK25 and MK3: front left, front right, rear right, rear left
*/
const float bed_ref_points_4[] PROGMEM = {
37.f - BED_PRINT_ZERO_REF_X - X_PROBE_OFFSET_FROM_EXTRUDER - SHEET_PRINT_ZERO_REF_X,
18.4f - BED_PRINT_ZERO_REF_Y - Y_PROBE_OFFSET_FROM_EXTRUDER - SHEET_PRINT_ZERO_REF_Y,
245.f - BED_PRINT_ZERO_REF_X - X_PROBE_OFFSET_FROM_EXTRUDER - SHEET_PRINT_ZERO_REF_X,
18.4f - BED_PRINT_ZERO_REF_Y - Y_PROBE_OFFSET_FROM_EXTRUDER - SHEET_PRINT_ZERO_REF_Y,
245.f - BED_PRINT_ZERO_REF_X - X_PROBE_OFFSET_FROM_EXTRUDER - SHEET_PRINT_ZERO_REF_X,
210.4f - BED_PRINT_ZERO_REF_Y - Y_PROBE_OFFSET_FROM_EXTRUDER - SHEET_PRINT_ZERO_REF_Y,
37.f - BED_PRINT_ZERO_REF_X - X_PROBE_OFFSET_FROM_EXTRUDER - SHEET_PRINT_ZERO_REF_X,
210.4f - BED_PRINT_ZERO_REF_Y - Y_PROBE_OFFSET_FROM_EXTRUDER - SHEET_PRINT_ZERO_REF_Y
};
#else
// Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor.
// The points are the following: center front, center right, center rear, center left.
const float bed_ref_points_4[] PROGMEM = {
115.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
115.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y,
13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y
};
#endif //not HEATBED_V2
static inline float sqr(float x) { return x * x; }
#ifdef HEATBED_V2
static inline bool point_on_1st_row(const uint8_t /*i*/)
{
return false;
}
#else //HEATBED_V2
static inline bool point_on_1st_row(const uint8_t i)
{
return (i < 3);
}
#endif //HEATBED_V2
// Weight of a point coordinate in a least squares optimization.
// The first row of points may not be fully reachable
// and the y values may be shortened a bit by the bed carriage
// pulling the belt up.
static inline float point_weight_x(const uint8_t i, const float &y)
{
float w = 1.f;
if (point_on_1st_row(i)) {
if (y >= Y_MIN_POS_CALIBRATION_POINT_ACCURATE) {
w = WEIGHT_FIRST_ROW_X_HIGH;
} else if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) {
// If the point is fully outside, give it some weight.
w = WEIGHT_FIRST_ROW_X_LOW;
} else {
// Linearly interpolate the weight from 1 to WEIGHT_FIRST_ROW_X.
float t = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) / (Y_MIN_POS_CALIBRATION_POINT_ACCURATE - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
w = (1.f - t) * WEIGHT_FIRST_ROW_X_LOW + t * WEIGHT_FIRST_ROW_X_HIGH;
}
}
return w;
}
// Weight of a point coordinate in a least squares optimization.
// The first row of points may not be fully reachable
// and the y values may be shortened a bit by the bed carriage
// pulling the belt up.
static inline float point_weight_y(const uint8_t i, const float &y)
{
float w = 1.f;
if (point_on_1st_row(i)) {
if (y >= Y_MIN_POS_CALIBRATION_POINT_ACCURATE) {
w = WEIGHT_FIRST_ROW_Y_HIGH;
} else if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) {
// If the point is fully outside, give it some weight.
w = WEIGHT_FIRST_ROW_Y_LOW;
} else {
// Linearly interpolate the weight from 1 to WEIGHT_FIRST_ROW_X.
float t = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) / (Y_MIN_POS_CALIBRATION_POINT_ACCURATE - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
w = (1.f - t) * WEIGHT_FIRST_ROW_Y_LOW + t * WEIGHT_FIRST_ROW_Y_HIGH;
}
}
return w;
}
/**
* @brief Calculate machine skew and offset
*
* Non-Linear Least Squares fitting of the bed to the measured induction points
* using the Gauss-Newton method.
* This method will maintain a unity length of the machine axes,
* which is the correct approach if the sensor points are not measured precisely.
* @param measured_pts Matrix of 2D points (maximum 18 floats)
* @param npts Number of points (maximum 9)
* @param true_pts
* @param [out] vec_x Resulting correction matrix. X axis vector
* @param [out] vec_y Resulting correction matrix. Y axis vector
* @param [out] cntr Resulting correction matrix. [0;0] pont offset
* @param verbosity_level
* @return BedSkewOffsetDetectionResultType
*/
BedSkewOffsetDetectionResultType calculate_machine_skew_and_offset_LS(
const float *measured_pts,
uint8_t npts,
const float *true_pts,
float *vec_x,
float *vec_y,
float *cntr,
int8_t
#ifdef SUPPORT_VERBOSITY
verbosity_level
#endif //SUPPORT_VERBOSITY
)
{
float angleDiff;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10) {
SERIAL_ECHOLNPGM("calculate machine skew and offset LS");
// Show the initial state, before the fitting.
SERIAL_ECHOPGM("X vector, initial: ");
MYSERIAL.print(vec_x[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(vec_x[1], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("Y vector, initial: ");
MYSERIAL.print(vec_y[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(vec_y[1], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("center, initial: ");
MYSERIAL.print(cntr[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(cntr[1], 5);
SERIAL_ECHOLNPGM("");
for (uint8_t i = 0; i < npts; ++i) {
SERIAL_ECHOPGM("point #");
MYSERIAL.print(int(i));
SERIAL_ECHOPGM(" measured: (");
MYSERIAL.print(measured_pts[i * 2], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(measured_pts[i * 2 + 1], 5);
SERIAL_ECHOPGM("); target: (");
MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
SERIAL_ECHOPGM("), error: ");
MYSERIAL.print(sqrt(
sqr(pgm_read_float(true_pts + i * 2) - measured_pts[i * 2]) +
sqr(pgm_read_float(true_pts + i * 2 + 1) - measured_pts[i * 2 + 1])), 5);
SERIAL_ECHOLNPGM("");
}
delay_keep_alive(100);
}
#endif // SUPPORT_VERBOSITY
// Run some iterations of the Gauss-Newton method of non-linear least squares.
// Initial set of parameters:
// X,Y offset
cntr[0] = 0.f;
cntr[1] = 0.f;
// Rotation of the machine X axis from the bed X axis.
float a1 = 0;
// Rotation of the machine Y axis from the bed Y axis.
float a2 = 0;
for (int8_t iter = 0; iter < 100; ++iter) {
float c1 = cos(a1) * MACHINE_AXIS_SCALE_X;
float s1 = sin(a1) * MACHINE_AXIS_SCALE_X;
float c2 = cos(a2) * MACHINE_AXIS_SCALE_Y;
float s2 = sin(a2) * MACHINE_AXIS_SCALE_Y;
// Prepare the Normal equation for the Gauss-Newton method.
float A[4][4] = { 0.f };
float b[4] = { 0.f };
float acc;
delay_keep_alive(0); //manage heater, reset watchdog, manage inactivity
for (uint8_t r = 0; r < 4; ++r) {
for (uint8_t c = 0; c < 4; ++c) {
acc = 0;
// J^T times J
for (uint8_t i = 0; i < npts; ++i) {
// First for the residuum in the x axis:
if (r != 1 && c != 1) {
float a =
(r == 0) ? 1.f :
((r == 2) ? (-s1 * measured_pts[2 * i]) :
(-c2 * measured_pts[2 * i + 1]));
float b =
(c == 0) ? 1.f :
((c == 2) ? (-s1 * measured_pts[2 * i]) :
(-c2 * measured_pts[2 * i + 1]));
float w = point_weight_x(i, measured_pts[2 * i + 1]);
acc += a * b * w;
}
// Second for the residuum in the y axis.
// The first row of the points have a low weight, because their position may not be known
// with a sufficient accuracy.
if (r != 0 && c != 0) {
float a =
(r == 1) ? 1.f :
((r == 2) ? ( c1 * measured_pts[2 * i]) :
(-s2 * measured_pts[2 * i + 1]));
float b =
(c == 1) ? 1.f :
((c == 2) ? ( c1 * measured_pts[2 * i]) :
(-s2 * measured_pts[2 * i + 1]));
float w = point_weight_y(i, measured_pts[2 * i + 1]);
acc += a * b * w;
}
}
A[r][c] = acc;
}
// J^T times f(x)
acc = 0.f;
for (uint8_t i = 0; i < npts; ++i) {
{
float j =
(r == 0) ? 1.f :
((r == 1) ? 0.f :
((r == 2) ? (-s1 * measured_pts[2 * i]) :
(-c2 * measured_pts[2 * i + 1])));
float fx = c1 * measured_pts[2 * i] - s2 * measured_pts[2 * i + 1] + cntr[0] - pgm_read_float(true_pts + i * 2);
float w = point_weight_x(i, measured_pts[2 * i + 1]);
acc += j * fx * w;
}
{
float j =
(r == 0) ? 0.f :
((r == 1) ? 1.f :
((r == 2) ? ( c1 * measured_pts[2 * i]) :
(-s2 * measured_pts[2 * i + 1])));
float fy = s1 * measured_pts[2 * i] + c2 * measured_pts[2 * i + 1] + cntr[1] - pgm_read_float(true_pts + i * 2 + 1);
float w = point_weight_y(i, measured_pts[2 * i + 1]);
acc += j * fy * w;
}
}
b[r] = -acc;
}
// Solve for h by a Gauss iteration method.
float h[4] = { 0.f };
for (uint8_t gauss_iter = 0; gauss_iter < 100; ++gauss_iter) {
h[0] = (b[0] - A[0][1] * h[1] - A[0][2] * h[2] - A[0][3] * h[3]) / A[0][0];
h[1] = (b[1] - A[1][0] * h[0] - A[1][2] * h[2] - A[1][3] * h[3]) / A[1][1];
h[2] = (b[2] - A[2][0] * h[0] - A[2][1] * h[1] - A[2][3] * h[3]) / A[2][2];
h[3] = (b[3] - A[3][0] * h[0] - A[3][1] * h[1] - A[3][2] * h[2]) / A[3][3];
}
// and update the current position with h.
// It may be better to use the Levenberg-Marquart method here,
// but because we are very close to the solution alread,
// the simple Gauss-Newton non-linear Least Squares method works well enough.
cntr[0] += h[0];
cntr[1] += h[1];
a1 += h[2];
a2 += h[3];
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOPGM("iteration: ");
MYSERIAL.print(int(iter));
SERIAL_ECHOPGM("; correction vector: ");
MYSERIAL.print(h[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(h[1], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(h[2], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(h[3], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("corrected x/y: ");
MYSERIAL.print(cntr[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(cntr[0], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("corrected angles: ");
MYSERIAL.print(180.f * a1 / M_PI, 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(180.f * a2 / M_PI, 5);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
}
vec_x[0] = cos(a1) * MACHINE_AXIS_SCALE_X;
vec_x[1] = sin(a1) * MACHINE_AXIS_SCALE_X;
vec_y[0] = -sin(a2) * MACHINE_AXIS_SCALE_Y;
vec_y[1] = cos(a2) * MACHINE_AXIS_SCALE_Y;
BedSkewOffsetDetectionResultType result = BED_SKEW_OFFSET_DETECTION_PERFECT;
{
angleDiff = fabs(a2 - a1);
/// XY skew and Y-bed skew
DBG(_n("Measured skews: %f %f\n"), degrees(a2 - a1), degrees(a2));
eeprom_update_float((float *)(EEPROM_XYZ_CAL_SKEW), angleDiff); //storing xyz cal. skew to be able to show in support menu later
if (angleDiff > bed_skew_angle_mild)
result = (angleDiff > bed_skew_angle_extreme) ?
BED_SKEW_OFFSET_DETECTION_SKEW_EXTREME :
BED_SKEW_OFFSET_DETECTION_SKEW_MILD;
if (fabs(a1) > bed_skew_angle_extreme ||
fabs(a2) > bed_skew_angle_extreme)
result = BED_SKEW_OFFSET_DETECTION_SKEW_EXTREME;
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 1) {
SERIAL_ECHOPGM("correction angles: ");
MYSERIAL.print(180.f * a1 / M_PI, 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(180.f * a2 / M_PI, 5);
SERIAL_ECHOLNPGM("");
}
if (verbosity_level >= 10) {
// Show the adjusted state, before the fitting.
SERIAL_ECHOPGM("X vector new, inverted: ");
MYSERIAL.print(vec_x[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(vec_x[1], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("Y vector new, inverted: ");
MYSERIAL.print(vec_y[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(vec_y[1], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("center new, inverted: ");
MYSERIAL.print(cntr[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(cntr[1], 5);
SERIAL_ECHOLNPGM("");
delay_keep_alive(100);
SERIAL_ECHOLNPGM("Error after correction: ");
}
#endif // SUPPORT_VERBOSITY
// Measure the error after correction.
for (uint8_t i = 0; i < npts; ++i) {
float x = vec_x[0] * measured_pts[i * 2] + vec_y[0] * measured_pts[i * 2 + 1] + cntr[0];
float y = vec_x[1] * measured_pts[i * 2] + vec_y[1] * measured_pts[i * 2 + 1] + cntr[1];
float errX = pgm_read_float(true_pts + i * 2) - x;
float errY = pgm_read_float(true_pts + i * 2 + 1) - y;
float err = hypot(errX, errY);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10) {
SERIAL_ECHOPGM("point #");
MYSERIAL.print(int(i));
SERIAL_ECHOLNPGM(":");
}
#endif // SUPPORT_VERBOSITY
if (point_on_1st_row(i)) {
#ifdef SUPPORT_VERBOSITY
if(verbosity_level >= 20) SERIAL_ECHOPGM("Point on first row");
#endif // SUPPORT_VERBOSITY
float w = point_weight_y(i, measured_pts[2 * i + 1]);
if (errX > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X ||
(w != 0.f && errY > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y)) {
result = BED_SKEW_OFFSET_DETECTION_FITTING_FAILED;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOPGM(", weigth Y: ");
MYSERIAL.print(w);
if (errX > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X) SERIAL_ECHOPGM(", error X > max. error X");
if (w != 0.f && errY > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y) SERIAL_ECHOPGM(", error Y > max. error Y");
}
#endif // SUPPORT_VERBOSITY
}
}
else {
#ifdef SUPPORT_VERBOSITY
if(verbosity_level >=20 ) SERIAL_ECHOPGM("Point not on first row");
#endif // SUPPORT_VERBOSITY
if (err > BED_CALIBRATION_POINT_OFFSET_MAX_EUCLIDIAN) {
result = BED_SKEW_OFFSET_DETECTION_FITTING_FAILED;
#ifdef SUPPORT_VERBOSITY
if(verbosity_level >= 20) SERIAL_ECHOPGM(", error > max. error euclidian");
#endif // SUPPORT_VERBOSITY
}
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10) {
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("measured: (");
MYSERIAL.print(measured_pts[i * 2], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(measured_pts[i * 2 + 1], 5);
SERIAL_ECHOPGM("); corrected: (");
MYSERIAL.print(x, 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(y, 5);
SERIAL_ECHOPGM("); target: (");
MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
SERIAL_ECHOLNPGM(")");
SERIAL_ECHOPGM("error: ");
MYSERIAL.print(err);
SERIAL_ECHOPGM(", error X: ");
MYSERIAL.print(errX);
SERIAL_ECHOPGM(", error Y: ");
MYSERIAL.print(errY);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOLNPGM("Max. errors:");
SERIAL_ECHOPGM("Max. error X:");
MYSERIAL.println(BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X);
SERIAL_ECHOPGM("Max. error Y:");
MYSERIAL.println(BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y);
SERIAL_ECHOPGM("Max. error euclidian:");
MYSERIAL.println(BED_CALIBRATION_POINT_OFFSET_MAX_EUCLIDIAN);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
#if 0
if (result == BED_SKEW_OFFSET_DETECTION_PERFECT && fabs(a1) < bed_skew_angle_mild && fabs(a2) < bed_skew_angle_mild) {
#ifdef SUPPORT_VERBOSITY
if (verbosity_level > 0)
SERIAL_ECHOLNPGM("Very little skew detected. Disabling skew correction.");
#endif // SUPPORT_VERBOSITY
// Just disable the skew correction.
vec_x[0] = MACHINE_AXIS_SCALE_X;
vec_x[1] = 0.f;
vec_y[0] = 0.f;
vec_y[1] = MACHINE_AXIS_SCALE_Y;
}
#else
if (result == BED_SKEW_OFFSET_DETECTION_PERFECT) {
#ifdef SUPPORT_VERBOSITY
if (verbosity_level > 0)
SERIAL_ECHOLNPGM("Very little skew detected. Orthogonalizing the axes.");
#endif // SUPPORT_VERBOSITY
// Orthogonalize the axes.
a1 = 0.5f * (a1 + a2);
vec_x[0] = cos(a1) * MACHINE_AXIS_SCALE_X;
vec_x[1] = sin(a1) * MACHINE_AXIS_SCALE_X;
vec_y[0] = -sin(a1) * MACHINE_AXIS_SCALE_Y;
vec_y[1] = cos(a1) * MACHINE_AXIS_SCALE_Y;
// Refresh the offset.
cntr[0] = 0.f;
cntr[1] = 0.f;
float wx = 0.f;
float wy = 0.f;
for (int8_t i = 0; i < npts; ++ i) {
float x = vec_x[0] * measured_pts[i * 2] + vec_y[0] * measured_pts[i * 2 + 1];
float y = vec_x[1] * measured_pts[i * 2] + vec_y[1] * measured_pts[i * 2 + 1];
float w = point_weight_x(i, y);
cntr[0] += w * (pgm_read_float(true_pts + i * 2) - x);
wx += w;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
MYSERIAL.print(i);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("Weight_x:");
MYSERIAL.print(w);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("cntr[0]:");
MYSERIAL.print(cntr[0]);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("wx:");
MYSERIAL.print(wx);
}
#endif // SUPPORT_VERBOSITY
w = point_weight_y(i, y);
cntr[1] += w * (pgm_read_float(true_pts + i * 2 + 1) - y);
wy += w;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("Weight_y:");
MYSERIAL.print(w);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("cntr[1]:");
MYSERIAL.print(cntr[1]);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("wy:");
MYSERIAL.print(wy);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
}
cntr[0] /= wx;
cntr[1] /= wy;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("Final cntr values:");
SERIAL_ECHOLNPGM("cntr[0]:");
MYSERIAL.print(cntr[0]);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("cntr[1]:");
MYSERIAL.print(cntr[1]);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
}
#endif
// Invert the transformation matrix made of vec_x, vec_y and cntr.
{
float d = vec_x[0] * vec_y[1] - vec_x[1] * vec_y[0];
float Ainv[2][2] = {
{ vec_y[1] / d, -vec_y[0] / d },
{ -vec_x[1] / d, vec_x[0] / d }
};
float cntrInv[2] = {
-Ainv[0][0] * cntr[0] - Ainv[0][1] * cntr[1],
-Ainv[1][0] * cntr[0] - Ainv[1][1] * cntr[1]
};
vec_x[0] = Ainv[0][0];
vec_x[1] = Ainv[1][0];
vec_y[0] = Ainv[0][1];
vec_y[1] = Ainv[1][1];
cntr[0] = cntrInv[0];
cntr[1] = cntrInv[1];
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 1) {
// Show the adjusted state, before the fitting.
SERIAL_ECHOPGM("X vector, adjusted: ");
MYSERIAL.print(vec_x[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(vec_x[1], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("Y vector, adjusted: ");
MYSERIAL.print(vec_y[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(vec_y[1], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("center, adjusted: ");
MYSERIAL.print(cntr[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(cntr[1], 5);
SERIAL_ECHOLNPGM("");
delay_keep_alive(100);
}
if (verbosity_level >= 2) {
SERIAL_ECHOLNPGM("Difference after correction: ");
for (uint8_t i = 0; i < npts; ++i) {
float x = vec_x[0] * pgm_read_float(true_pts + i * 2) + vec_y[0] * pgm_read_float(true_pts + i * 2 + 1) + cntr[0];
float y = vec_x[1] * pgm_read_float(true_pts + i * 2) + vec_y[1] * pgm_read_float(true_pts + i * 2 + 1) + cntr[1];
SERIAL_ECHOPGM("point #");
MYSERIAL.print(int(i));
SERIAL_ECHOPGM("measured: (");
MYSERIAL.print(measured_pts[i * 2], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(measured_pts[i * 2 + 1], 5);
SERIAL_ECHOPGM("); measured-corrected: (");
MYSERIAL.print(x, 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(y, 5);
SERIAL_ECHOPGM("); target: (");
MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
SERIAL_ECHOPGM("), error: ");
MYSERIAL.print( hypot(measured_pts[i * 2] - x, measured_pts[i * 2 + 1] - y) );
SERIAL_ECHOLNPGM("");
}
if (verbosity_level >= 20) {
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("Calculate offset and skew returning result:");
MYSERIAL.print(int(result));
SERIAL_ECHOLNPGM("");
SERIAL_ECHOLNPGM("");
}
delay_keep_alive(100);
}
#endif // SUPPORT_VERBOSITY
return result;
}
/**
* @brief Erase calibration data stored in EEPROM
*/
void reset_bed_offset_and_skew()
{
eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_CENTER+0), 0x0FFFFFFFF);
eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_CENTER+4), 0x0FFFFFFFF);
eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_X +0), 0x0FFFFFFFF);
eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_X +4), 0x0FFFFFFFF);
eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_Y +0), 0x0FFFFFFFF);
eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_Y +4), 0x0FFFFFFFF);
// Reset the 8 16bit offsets.
for (int8_t i = 0; i < 4; ++ i)
eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_Z_JITTER+i*4), 0x0FFFFFFFF);
}
bool is_bed_z_jitter_data_valid()
// offsets of the Z heiths of the calibration points from the first point are saved as 16bit signed int, scaled to tenths of microns
// if at least one 16bit integer has different value then -1 (0x0FFFF), data are considered valid and function returns true, otherwise it returns false
{
bool data_valid = false;
for (int8_t i = 0; i < 8; ++i) {
if (eeprom_read_word((uint16_t*)(EEPROM_BED_CALIBRATION_Z_JITTER + i * 2)) != 0x0FFFF) data_valid = true;
}
return data_valid;
}
static void world2machine_update(const float vec_x[2], const float vec_y[2], const float cntr[2])
{
world2machine_rotation_and_skew[0][0] = vec_x[0];
world2machine_rotation_and_skew[1][0] = vec_x[1];
world2machine_rotation_and_skew[0][1] = vec_y[0];
world2machine_rotation_and_skew[1][1] = vec_y[1];
world2machine_shift[0] = cntr[0];
world2machine_shift[1] = cntr[1];
// No correction.
world2machine_correction_mode = WORLD2MACHINE_CORRECTION_NONE;
if (world2machine_shift[0] != 0.f || world2machine_shift[1] != 0.f)
// Shift correction.
world2machine_correction_mode |= WORLD2MACHINE_CORRECTION_SHIFT;
if (world2machine_rotation_and_skew[0][0] != 1.f || world2machine_rotation_and_skew[0][1] != 0.f ||
world2machine_rotation_and_skew[1][0] != 0.f || world2machine_rotation_and_skew[1][1] != 1.f) {
// Rotation & skew correction.
world2machine_correction_mode |= WORLD2MACHINE_CORRECTION_SKEW;
// Invert the world2machine matrix.
float d = world2machine_rotation_and_skew[0][0] * world2machine_rotation_and_skew[1][1] - world2machine_rotation_and_skew[1][0] * world2machine_rotation_and_skew[0][1];
world2machine_rotation_and_skew_inv[0][0] = world2machine_rotation_and_skew[1][1] / d;
world2machine_rotation_and_skew_inv[0][1] = -world2machine_rotation_and_skew[0][1] / d;
world2machine_rotation_and_skew_inv[1][0] = -world2machine_rotation_and_skew[1][0] / d;
world2machine_rotation_and_skew_inv[1][1] = world2machine_rotation_and_skew[0][0] / d;
} else {
world2machine_rotation_and_skew_inv[0][0] = 1.f;
world2machine_rotation_and_skew_inv[0][1] = 0.f;
world2machine_rotation_and_skew_inv[1][0] = 0.f;
world2machine_rotation_and_skew_inv[1][1] = 1.f;
}
}
/**
* @brief Set calibration matrix to identity
*
* In contrast with world2machine_revert_to_uncorrected(), it doesn't wait for finishing moves
* nor updates the current position with the absolute values.
*/
void world2machine_reset()
{
const float vx[] = { 1.f, 0.f };
const float vy[] = { 0.f, 1.f };
const float cntr[] = { 0.f, 0.f };
world2machine_update(vx, vy, cntr);
}
/**
* @brief Get calibration matrix default value
*
* This is used if no valid calibration data can be read from EEPROM.
* @param [out] vec_x axis x vector
* @param [out] vec_y axis y vector
* @param [out] cntr offset vector
*/
static void world2machine_default(float vec_x[2], float vec_y[2], float cntr[2])
{
vec_x[0] = 1.f;
vec_x[1] = 0.f;
vec_y[0] = 0.f;
vec_y[1] = 1.f;
cntr[0] = 0.f;
#ifdef DEFAULT_Y_OFFSET
cntr[1] = DEFAULT_Y_OFFSET;
#else
cntr[1] = 0.f;
#endif
}
/**
* @brief Set calibration matrix to identity and update current position with absolute position
*
* Wait for the motors to stop and then update the current position with the absolute values.
*/
void world2machine_revert_to_uncorrected()
{
if (world2machine_correction_mode != WORLD2MACHINE_CORRECTION_NONE) {
world2machine_reset();
st_synchronize();
current_position[X_AXIS] = st_get_position_mm(X_AXIS);
current_position[Y_AXIS] = st_get_position_mm(Y_AXIS);
}
}
static inline bool vec_undef(const float v[2])
{
const uint32_t *vx = (const uint32_t*)v;
return vx[0] == 0x0FFFFFFFF || vx[1] == 0x0FFFFFFFF;
}
/**
* @brief Read calibration data from EEPROM
*
* If no calibration data has been stored in EEPROM or invalid,
* world2machine_default() is used.
*
* If stored calibration data is invalid, EEPROM storage is cleared.
* @param [out] vec_x axis x vector
* @param [out] vec_y axis y vector
* @param [out] cntr offset vector
*/
void world2machine_read_valid(float vec_x[2], float vec_y[2], float cntr[2])
{
vec_x[0] = eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0));
vec_x[1] = eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4));
vec_y[0] = eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0));
vec_y[1] = eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4));
cntr[0] = eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0));
cntr[1] = eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4));
bool reset = false;
if (vec_undef(cntr) || vec_undef(vec_x) || vec_undef(vec_y))
{
#if 0
SERIAL_ECHOLNPGM("Undefined bed correction matrix.");
#endif
reset = true;
}
else
{
// Length of the vec_x shall be close to unity.
float l = hypot(vec_x[0], vec_x[1]);
if (l < 0.9 || l > 1.1)
{
#if 0
SERIAL_ECHOLNPGM("X vector length:");
MYSERIAL.println(l);
SERIAL_ECHOLNPGM("Invalid bed correction matrix. Length of the X vector out of range.");
#endif
reset = true;
}
// Length of the vec_y shall be close to unity.
l = hypot(vec_y[0], vec_y[1]);
if (l < 0.9 || l > 1.1)
{
#if 0
SERIAL_ECHOLNPGM("Y vector length:");
MYSERIAL.println(l);
SERIAL_ECHOLNPGM("Invalid bed correction matrix. Length of the Y vector out of range.");
#endif
reset = true;
}
// Correction of the zero point shall be reasonably small.
l = hypot(cntr[0], cntr[1]);
if (l > 15.f)
{
#if 0
SERIAL_ECHOLNPGM("Zero point correction:");
MYSERIAL.println(l);
SERIAL_ECHOLNPGM("Invalid bed correction matrix. Shift out of range.");
#endif
reset = true;
}
// vec_x and vec_y shall be nearly perpendicular.
l = vec_x[0] * vec_y[0] + vec_x[1] * vec_y[1];
if (fabs(l) > 0.1f)
{
#if 0
SERIAL_ECHOLNPGM("Invalid bed correction matrix. X/Y axes are far from being perpendicular.");
#endif
reset = true;
}
}
if (reset)
{
#if 0
SERIAL_ECHOLNPGM("Invalid bed correction matrix. Resetting to identity.");
#endif
reset_bed_offset_and_skew();
world2machine_default(vec_x, vec_y, cntr);
}
}
/**
* @brief Read and apply validated calibration data from EEPROM
*/
void world2machine_initialize()
{
#if 0
SERIAL_ECHOLNPGM("world2machine_initialize");
#endif
float vec_x[2];
float vec_y[2];
float cntr[2];
world2machine_read_valid(vec_x, vec_y, cntr);
world2machine_update(vec_x, vec_y, cntr);
#if 0
SERIAL_ECHOPGM("world2machine_initialize() loaded: ");
MYSERIAL.print(world2machine_rotation_and_skew[0][0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(world2machine_rotation_and_skew[0][1], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(world2machine_rotation_and_skew[1][0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(world2machine_rotation_and_skew[1][1], 5);
SERIAL_ECHOPGM(", offset ");
MYSERIAL.print(world2machine_shift[0], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(world2machine_shift[1], 5);
SERIAL_ECHOLNPGM("");
#endif
}
/**
* @brief Update current position after switching to corrected coordinates
*
* When switching from absolute to corrected coordinates,
* this will get the absolute coordinates from the servos,
* applies the inverse world2machine transformation
* and stores the result into current_position[x,y].
*/
void world2machine_update_current()
{
float x = current_position[X_AXIS] - world2machine_shift[0];
float y = current_position[Y_AXIS] - world2machine_shift[1];
current_position[X_AXIS] = world2machine_rotation_and_skew_inv[0][0] * x + world2machine_rotation_and_skew_inv[0][1] * y;
current_position[Y_AXIS] = world2machine_rotation_and_skew_inv[1][0] * x + world2machine_rotation_and_skew_inv[1][1] * y;
}
static inline void go_xyz(float x, float y, float z, float fr)
{
plan_buffer_line(x, y, z, current_position[E_AXIS], fr, active_extruder);
st_synchronize();
}
static inline void go_xy(float x, float y, float fr)
{
plan_buffer_line(x, y, current_position[Z_AXIS], current_position[E_AXIS], fr, active_extruder);
st_synchronize();
}
static inline void go_to_current(float fr)
{
plan_buffer_line_curposXYZE(fr);
st_synchronize();
}
static inline void update_current_position_xyz()
{
current_position[X_AXIS] = st_get_position_mm(X_AXIS);
current_position[Y_AXIS] = st_get_position_mm(Y_AXIS);
current_position[Z_AXIS] = st_get_position_mm(Z_AXIS);
plan_set_position_curposXYZE();
}
static inline void update_current_position_z()
{
current_position[Z_AXIS] = st_get_position_mm(Z_AXIS);
plan_set_z_position(current_position[Z_AXIS]);
}
// At the current position, find the Z stop.
bool find_bed_induction_sensor_point_z(float minimum_z, uint8_t n_iter, int
#ifdef SUPPORT_VERBOSITY
verbosity_level
#endif //SUPPORT_VERBOSITY
)
{
bool high_deviation_occured = false;
bedPWMDisabled = 1;
#ifdef TMC2130
FORCE_HIGH_POWER_START;
#endif
//printf_P(PSTR("Min. Z: %f\n"), minimum_z);
#ifdef SUPPORT_VERBOSITY
if(verbosity_level >= 10) SERIAL_ECHOLNPGM("find bed induction sensor point z");
#endif // SUPPORT_VERBOSITY
bool endstops_enabled = enable_endstops(true);
bool endstop_z_enabled = enable_z_endstop(false);
float z = 0.f;
endstop_z_hit_on_purpose();
// move down until you find the bed
current_position[Z_AXIS] = minimum_z;
go_to_current(homing_feedrate[Z_AXIS]/60);
// we have to let the planner know where we are right now as it is not where we said to go.
update_current_position_z();
if (! endstop_z_hit_on_purpose())
{
//printf_P(PSTR("endstop not hit 1, current_pos[Z]: %f \n"), current_position[Z_AXIS]);
goto error;
}
#ifdef TMC2130
if (READ(Z_TMC2130_DIAG) != 0)
{
//printf_P(PSTR("crash detected 1, current_pos[Z]: %f \n"), current_position[Z_AXIS]);
goto error; //crash Z detected
}
#endif //TMC2130
for (uint8_t i = 0; i < n_iter; ++ i)
{
current_position[Z_AXIS] += high_deviation_occured ? 0.5 : 0.2;
float z_bckp = current_position[Z_AXIS];
go_to_current(homing_feedrate[Z_AXIS]/60);
// Move back down slowly to find bed.
current_position[Z_AXIS] = minimum_z;
//printf_P(PSTR("init Z = %f, min_z = %f, i = %d\n"), z_bckp, minimum_z, i);
go_to_current(homing_feedrate[Z_AXIS]/(4*60));
// we have to let the planner know where we are right now as it is not where we said to go.
update_current_position_z();
//printf_P(PSTR("Zs: %f, Z: %f, delta Z: %f"), z_bckp, current_position[Z_AXIS], (z_bckp - current_position[Z_AXIS]));
if (fabs(current_position[Z_AXIS] - z_bckp) < 0.025) {
//printf_P(PSTR("PINDA triggered immediately, move Z higher and repeat measurement\n"));
current_position[Z_AXIS] += 0.5;
go_to_current(homing_feedrate[Z_AXIS]/60);
current_position[Z_AXIS] = minimum_z;
go_to_current(homing_feedrate[Z_AXIS]/(4*60));
// we have to let the planner know where we are right now as it is not where we said to go.
update_current_position_z();
}
if (!endstop_z_hit_on_purpose())
{
//printf_P(PSTR("i = %d, endstop not hit 2, current_pos[Z]: %f \n"), i, current_position[Z_AXIS]);
goto error;
}
#ifdef TMC2130
if (READ(Z_TMC2130_DIAG) != 0) {
//printf_P(PSTR("crash detected 2, current_pos[Z]: %f \n"), current_position[Z_AXIS]);
goto error; //crash Z detected
}
#endif //TMC2130
// SERIAL_ECHOPGM("Bed find_bed_induction_sensor_point_z low, height: ");
// MYSERIAL.print(current_position[Z_AXIS], 5);
// SERIAL_ECHOLNPGM("");
float dz = i?fabs(current_position[Z_AXIS] - (z / i)):0;
z += current_position[Z_AXIS];
//printf_P(PSTR("Z[%d] = %d, dz=%d\n"), i, (int)(current_position[Z_AXIS] * 1000), (int)(dz * 1000));
//printf_P(PSTR("Z- measurement deviation from avg value %f um\n"), dz);
if (dz > 0.05) { //deviation > 50um
if (high_deviation_occured == false) { //first occurence may be caused in some cases by mechanic resonance probably especially if printer is placed on unstable surface
//printf_P(PSTR("high dev. first occurence\n"));
delay_keep_alive(500); //damping
//start measurement from the begining, but this time with higher movements in Z axis which should help to reduce mechanical resonance
high_deviation_occured = true;
i = -1;
z = 0;
}
else {
goto error;
}
}
//printf_P(PSTR("PINDA triggered at %f\n"), current_position[Z_AXIS]);
}
current_position[Z_AXIS] = z;
if (n_iter > 1)
current_position[Z_AXIS] /= float(n_iter);
enable_endstops(endstops_enabled);
enable_z_endstop(endstop_z_enabled);
// SERIAL_ECHOLNPGM("find_bed_induction_sensor_point_z 3");
#ifdef TMC2130
FORCE_HIGH_POWER_END;
#endif
bedPWMDisabled = 0;
return true;
error:
// SERIAL_ECHOLNPGM("find_bed_induction_sensor_point_z 4");
enable_endstops(endstops_enabled);
enable_z_endstop(endstop_z_enabled);
#ifdef TMC2130
FORCE_HIGH_POWER_END;
#endif
bedPWMDisabled = 0;
return false;
}
#ifdef NEW_XYZCAL
BedSkewOffsetDetectionResultType xyzcal_find_bed_induction_sensor_point_xy();
#endif //NEW_XYZCAL
// Search around the current_position[X,Y],
// look for the induction sensor response.
// Adjust the current_position[X,Y,Z] to the center of the target dot and its response Z coordinate.
#define FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS (8.f)
#define FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS (4.f)
#define FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP (1.f)
#ifdef HEATBED_V2
#define FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP (2.f)
#define FIND_BED_INDUCTION_SENSOR_POINT_MAX_Z_ERROR (0.03f)
#else //HEATBED_V2
#define FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP (0.2f)
#endif //HEATBED_V2
#ifdef HEATBED_V2
BedSkewOffsetDetectionResultType find_bed_induction_sensor_point_xy(int
#if !defined (NEW_XYZCAL) && defined (SUPPORT_VERBOSITY)
verbosity_level
#endif
)
{
#ifdef NEW_XYZCAL
return xyzcal_find_bed_induction_sensor_point_xy();
#else //NEW_XYZCAL
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10) MYSERIAL.println("find bed induction sensor point xy");
#endif // SUPPORT_VERBOSITY
float feedrate = homing_feedrate[X_AXIS] / 60.f;
bool found = false;
{
float x0 = current_position[X_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS;
float x1 = current_position[X_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS;
float y0 = current_position[Y_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS;
float y1 = current_position[Y_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS;
uint8_t nsteps_y;
uint8_t i;
if (x0 < X_MIN_POS) {
x0 = X_MIN_POS;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) SERIAL_ECHOLNPGM("X searching radius lower than X_MIN. Clamping was done.");
#endif // SUPPORT_VERBOSITY
}
if (x1 > X_MAX_POS) {
x1 = X_MAX_POS;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) SERIAL_ECHOLNPGM("X searching radius higher than X_MAX. Clamping was done.");
#endif // SUPPORT_VERBOSITY
}
if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION) {
y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) SERIAL_ECHOLNPGM("Y searching radius lower than Y_MIN. Clamping was done.");
#endif // SUPPORT_VERBOSITY
}
if (y1 > Y_MAX_POS) {
y1 = Y_MAX_POS;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) SERIAL_ECHOLNPGM("Y searching radius higher than X_MAX. Clamping was done.");
#endif // SUPPORT_VERBOSITY
}
nsteps_y = int(ceil((y1 - y0) / FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP));
enable_endstops(false);
bool dir_positive = true;
float z_error = 2 * FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP;
float find_bed_induction_sensor_point_z_step = FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP;
float initial_z_position = current_position[Z_AXIS];
// go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS]/60);
go_xyz(x0, y0, current_position[Z_AXIS], feedrate);
// Continuously lower the Z axis.
endstops_hit_on_purpose();
enable_z_endstop(true);
bool direction = false;
while (current_position[Z_AXIS] > -10.f && z_error > FIND_BED_INDUCTION_SENSOR_POINT_MAX_Z_ERROR) {
// Do nsteps_y zig-zag movements.
SERIAL_ECHOPGM("z_error: ");
MYSERIAL.println(z_error);
current_position[Y_AXIS] = direction ? y1 : y0;
initial_z_position = current_position[Z_AXIS];
for (i = 0; i < (nsteps_y - 1); (direction == false) ? (current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1)) : (current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1)), ++i) {
// Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop.
current_position[Z_AXIS] -= find_bed_induction_sensor_point_z_step / float(nsteps_y - 1);
go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate);
dir_positive = !dir_positive;
if (endstop_z_hit_on_purpose()) {
update_current_position_xyz();
z_error = initial_z_position - current_position[Z_AXIS] + find_bed_induction_sensor_point_z_step;
if (z_error > FIND_BED_INDUCTION_SENSOR_POINT_MAX_Z_ERROR) {
find_bed_induction_sensor_point_z_step = z_error / 2;
current_position[Z_AXIS] += z_error;
enable_z_endstop(false);
(direction == false) ? go_xyz(x0, y0, current_position[Z_AXIS], feedrate) : go_xyz(x0, y1, current_position[Z_AXIS], feedrate);
enable_z_endstop(true);
}
goto endloop;
}
}
for (i = 0; i < (nsteps_y - 1); (direction == false) ? (current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1)) : (current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1)), ++i) {
// Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop.
current_position[Z_AXIS] -= find_bed_induction_sensor_point_z_step / float(nsteps_y - 1);
go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate);
dir_positive = !dir_positive;
if (endstop_z_hit_on_purpose()) {
update_current_position_xyz();
z_error = initial_z_position - current_position[Z_AXIS];
if (z_error > FIND_BED_INDUCTION_SENSOR_POINT_MAX_Z_ERROR) {
find_bed_induction_sensor_point_z_step = z_error / 2;
current_position[Z_AXIS] += z_error;
enable_z_endstop(false);
direction = !direction;
(direction == false) ? go_xyz(x0, y0, current_position[Z_AXIS], feedrate) : go_xyz(x0, y1, current_position[Z_AXIS], feedrate);
enable_z_endstop(true);
}
goto endloop;
}
}
endloop:;
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHO("First hit");
SERIAL_ECHO("- X: ");
MYSERIAL.print(current_position[X_AXIS]);
SERIAL_ECHO("; Y: ");
MYSERIAL.print(current_position[Y_AXIS]);
SERIAL_ECHO("; Z: ");
MYSERIAL.println(current_position[Z_AXIS]);
}
#endif //SUPPORT_VERBOSITY
//lcd_show_fullscreen_message_and_wait_P(PSTR("First hit"));
//lcd_update_enable(true);
float init_x_position = current_position[X_AXIS];
float init_y_position = current_position[Y_AXIS];
// we have to let the planner know where we are right now as it is not where we said to go.
update_current_position_xyz();
enable_z_endstop(false);
for (int8_t iter = 0; iter < 2; ++iter) {
/*SERIAL_ECHOPGM("iter: ");
MYSERIAL.println(iter);
SERIAL_ECHOPGM("1 - current_position[Z_AXIS]: ");
MYSERIAL.println(current_position[Z_AXIS]);*/
// Slightly lower the Z axis to get a reliable trigger.
current_position[Z_AXIS] -= 0.1f;
go_xyz(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS], homing_feedrate[Z_AXIS] / (60 * 10));
SERIAL_ECHOPGM("2 - current_position[Z_AXIS]: ");
MYSERIAL.println(current_position[Z_AXIS]);
// Do nsteps_y zig-zag movements.
float a, b;
float avg[2] = { 0,0 };
invert_z_endstop(true);
for (int iteration = 0; iteration < 8; iteration++) {
found = false;
enable_z_endstop(true);
go_xy(init_x_position + 16.0f, current_position[Y_AXIS], feedrate / 5);
update_current_position_xyz();
if (!endstop_z_hit_on_purpose()) {
// SERIAL_ECHOLN("Search X span 0 - not found");
continue;
}
// SERIAL_ECHOLN("Search X span 0 - found");
a = current_position[X_AXIS];
enable_z_endstop(false);
go_xy(init_x_position, current_position[Y_AXIS], feedrate / 5);
enable_z_endstop(true);
go_xy(init_x_position - 16.0f, current_position[Y_AXIS], feedrate / 5);
update_current_position_xyz();
if (!endstop_z_hit_on_purpose()) {
// SERIAL_ECHOLN("Search X span 1 - not found");
continue;
}
// SERIAL_ECHOLN("Search X span 1 - found");
b = current_position[X_AXIS];
// Go to the center.
enable_z_endstop(false);
current_position[X_AXIS] = 0.5f * (a + b);
go_xy(current_position[X_AXIS], init_y_position, feedrate / 5);
found = true;
// Search in the Y direction along a cross.
found = false;
enable_z_endstop(true);
go_xy(current_position[X_AXIS], init_y_position + 16.0f, feedrate / 5);
update_current_position_xyz();
if (!endstop_z_hit_on_purpose()) {
// SERIAL_ECHOLN("Search Y2 span 0 - not found");
continue;
}
// SERIAL_ECHOLN("Search Y2 span 0 - found");
a = current_position[Y_AXIS];
enable_z_endstop(false);
go_xy(current_position[X_AXIS], init_y_position, feedrate / 5);
enable_z_endstop(true);
go_xy(current_position[X_AXIS], init_y_position - 16.0f, feedrate / 5);
update_current_position_xyz();
if (!endstop_z_hit_on_purpose()) {
// SERIAL_ECHOLN("Search Y2 span 1 - not found");
continue;
}
// SERIAL_ECHOLN("Search Y2 span 1 - found");
b = current_position[Y_AXIS];
// Go to the center.
enable_z_endstop(false);
current_position[Y_AXIS] = 0.5f * (a + b);
go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate / 5);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOPGM("ITERATION: ");
MYSERIAL.println(iteration);
SERIAL_ECHOPGM("CURRENT POSITION X: ");
MYSERIAL.println(current_position[X_AXIS]);
SERIAL_ECHOPGM("CURRENT POSITION Y: ");
MYSERIAL.println(current_position[Y_AXIS]);
}
#endif //SUPPORT_VERBOSITY
if (iteration > 0) {
// Average the last 7 measurements.
avg[X_AXIS] += current_position[X_AXIS];
avg[Y_AXIS] += current_position[Y_AXIS];
}
init_x_position = current_position[X_AXIS];
init_y_position = current_position[Y_AXIS];
found = true;
}
invert_z_endstop(false);
avg[X_AXIS] *= (1.f / 7.f);
avg[Y_AXIS] *= (1.f / 7.f);
current_position[X_AXIS] = avg[X_AXIS];
current_position[Y_AXIS] = avg[Y_AXIS];
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOPGM("AVG CURRENT POSITION X: ");
MYSERIAL.println(current_position[X_AXIS]);
SERIAL_ECHOPGM("AVG CURRENT POSITION Y: ");
MYSERIAL.println(current_position[Y_AXIS]);
}
#endif // SUPPORT_VERBOSITY
go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
lcd_show_fullscreen_message_and_wait_P(PSTR("Final position"));
lcd_update_enable(true);
}
#endif //SUPPORT_VERBOSITY
break;
}
}
enable_z_endstop(false);
invert_z_endstop(false);
return found;
#endif //NEW_XYZCAL
}
#else //HEATBED_V2
BedSkewOffsetDetectionResultType find_bed_induction_sensor_point_xy(int verbosity_level)
{
#ifdef NEW_XYZCAL
return xyzcal_find_bed_induction_sensor_point_xy();
#else //NEW_XYZCAL
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10) MYSERIAL.println("find bed induction sensor point xy");
#endif // SUPPORT_VERBOSITY
float feedrate = homing_feedrate[X_AXIS] / 60.f;
bool found = false;
{
float x0 = current_position[X_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS;
float x1 = current_position[X_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS;
float y0 = current_position[Y_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS;
float y1 = current_position[Y_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS;
uint8_t nsteps_y;
uint8_t i;
if (x0 < X_MIN_POS) {
x0 = X_MIN_POS;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) SERIAL_ECHOLNPGM("X searching radius lower than X_MIN. Clamping was done.");
#endif // SUPPORT_VERBOSITY
}
if (x1 > X_MAX_POS) {
x1 = X_MAX_POS;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) SERIAL_ECHOLNPGM("X searching radius higher than X_MAX. Clamping was done.");
#endif // SUPPORT_VERBOSITY
}
if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION) {
y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) SERIAL_ECHOLNPGM("Y searching radius lower than Y_MIN. Clamping was done.");
#endif // SUPPORT_VERBOSITY
}
if (y1 > Y_MAX_POS) {
y1 = Y_MAX_POS;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) SERIAL_ECHOLNPGM("Y searching radius higher than X_MAX. Clamping was done.");
#endif // SUPPORT_VERBOSITY
}
nsteps_y = int(ceil((y1 - y0) / FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP));
enable_endstops(false);
bool dir_positive = true;
// go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS]/60);
go_xyz(x0, y0, current_position[Z_AXIS], feedrate);
// Continuously lower the Z axis.
endstops_hit_on_purpose();
enable_z_endstop(true);
while (current_position[Z_AXIS] > -10.f) {
// Do nsteps_y zig-zag movements.
current_position[Y_AXIS] = y0;
for (i = 0; i < nsteps_y; current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1), ++i) {
// Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop.
current_position[Z_AXIS] -= FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP / float(nsteps_y);
go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate);
dir_positive = !dir_positive;
if (endstop_z_hit_on_purpose())
goto endloop;
}
for (i = 0; i < nsteps_y; current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1), ++i) {
// Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop.
current_position[Z_AXIS] -= FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP / float(nsteps_y);
go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate);
dir_positive = !dir_positive;
if (endstop_z_hit_on_purpose())
goto endloop;
}
}
endloop:
// SERIAL_ECHOLN("First hit");
// we have to let the planner know where we are right now as it is not where we said to go.
update_current_position_xyz();
// Search in this plane for the first hit. Zig-zag first in X, then in Y axis.
for (int8_t iter = 0; iter < 3; ++iter) {
if (iter > 0) {
// Slightly lower the Z axis to get a reliable trigger.
current_position[Z_AXIS] -= 0.02f;
go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS] / 60);
}
// Do nsteps_y zig-zag movements.
float a, b;
enable_endstops(false);
enable_z_endstop(false);
current_position[Y_AXIS] = y0;
go_xy(x0, current_position[Y_AXIS], feedrate);
enable_z_endstop(true);
found = false;
for (i = 0, dir_positive = true; i < nsteps_y; current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1), ++i, dir_positive = !dir_positive) {
go_xy(dir_positive ? x1 : x0, current_position[Y_AXIS], feedrate);
if (endstop_z_hit_on_purpose()) {
found = true;
break;
}
}
update_current_position_xyz();
if (!found) {
// SERIAL_ECHOLN("Search in Y - not found");
continue;
}
// SERIAL_ECHOLN("Search in Y - found");
a = current_position[Y_AXIS];
enable_z_endstop(false);
current_position[Y_AXIS] = y1;
go_xy(x0, current_position[Y_AXIS], feedrate);
enable_z_endstop(true);
found = false;
for (i = 0, dir_positive = true; i < nsteps_y; current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1), ++i, dir_positive = !dir_positive) {
go_xy(dir_positive ? x1 : x0, current_position[Y_AXIS], feedrate);
if (endstop_z_hit_on_purpose()) {
found = true;
break;
}
}
update_current_position_xyz();
if (!found) {
// SERIAL_ECHOLN("Search in Y2 - not found");
continue;
}
// SERIAL_ECHOLN("Search in Y2 - found");
b = current_position[Y_AXIS];
current_position[Y_AXIS] = 0.5f * (a + b);
// Search in the X direction along a cross.
found = false;
enable_z_endstop(false);
go_xy(x0, current_position[Y_AXIS], feedrate);
enable_z_endstop(true);
go_xy(x1, current_position[Y_AXIS], feedrate);
update_current_position_xyz();
if (!endstop_z_hit_on_purpose()) {
// SERIAL_ECHOLN("Search X span 0 - not found");
continue;
}
// SERIAL_ECHOLN("Search X span 0 - found");
a = current_position[X_AXIS];
enable_z_endstop(false);
go_xy(x1, current_position[Y_AXIS], feedrate);
enable_z_endstop(true);
go_xy(x0, current_position[Y_AXIS], feedrate);
update_current_position_xyz();
if (!endstop_z_hit_on_purpose()) {
// SERIAL_ECHOLN("Search X span 1 - not found");
continue;
}
// SERIAL_ECHOLN("Search X span 1 - found");
b = current_position[X_AXIS];
// Go to the center.
enable_z_endstop(false);
current_position[X_AXIS] = 0.5f * (a + b);
go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
found = true;
#if 1
// Search in the Y direction along a cross.
found = false;
enable_z_endstop(false);
go_xy(current_position[X_AXIS], y0, feedrate);
enable_z_endstop(true);
go_xy(current_position[X_AXIS], y1, feedrate);
update_current_position_xyz();
if (!endstop_z_hit_on_purpose()) {
// SERIAL_ECHOLN("Search Y2 span 0 - not found");
continue;
}
// SERIAL_ECHOLN("Search Y2 span 0 - found");
a = current_position[Y_AXIS];
enable_z_endstop(false);
go_xy(current_position[X_AXIS], y1, feedrate);
enable_z_endstop(true);
go_xy(current_position[X_AXIS], y0, feedrate);
update_current_position_xyz();
if (!endstop_z_hit_on_purpose()) {
// SERIAL_ECHOLN("Search Y2 span 1 - not found");
continue;
}
// SERIAL_ECHOLN("Search Y2 span 1 - found");
b = current_position[Y_AXIS];
// Go to the center.
enable_z_endstop(false);
current_position[Y_AXIS] = 0.5f * (a + b);
go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
found = true;
#endif
break;
}
}
enable_z_endstop(false);
if (found)
return BED_SKEW_OFFSET_DETECTION_POINT_FOUND;
return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
#endif //NEW_XYZCAL
}
#endif //HEATBED_V2
#ifndef NEW_XYZCAL
// Search around the current_position[X,Y,Z].
// It is expected, that the induction sensor is switched on at the current position.
// Look around this center point by painting a star around the point.
inline bool improve_bed_induction_sensor_point()
{
static const float search_radius = 8.f;
bool endstops_enabled = enable_endstops(false);
bool endstop_z_enabled = enable_z_endstop(false);
bool found = false;
float feedrate = homing_feedrate[X_AXIS] / 60.f;
float center_old_x = current_position[X_AXIS];
float center_old_y = current_position[Y_AXIS];
float center_x = 0.f;
float center_y = 0.f;
for (uint8_t iter = 0; iter < 4; ++ iter) {
switch (iter) {
case 0:
destination[X_AXIS] = center_old_x - search_radius * 0.707;
destination[Y_AXIS] = center_old_y - search_radius * 0.707;
break;
case 1:
destination[X_AXIS] = center_old_x + search_radius * 0.707;
destination[Y_AXIS] = center_old_y + search_radius * 0.707;
break;
case 2:
destination[X_AXIS] = center_old_x + search_radius * 0.707;
destination[Y_AXIS] = center_old_y - search_radius * 0.707;
break;
case 3:
default:
destination[X_AXIS] = center_old_x - search_radius * 0.707;
destination[Y_AXIS] = center_old_y + search_radius * 0.707;
break;
}
// Trim the vector from center_old_[x,y] to destination[x,y] by the bed dimensions.
float vx = destination[X_AXIS] - center_old_x;
float vy = destination[Y_AXIS] - center_old_y;
float l = hypot(vx, vy);
float t;
if (destination[X_AXIS] < X_MIN_POS) {
// Exiting the bed at xmin.
t = (center_x - X_MIN_POS) / l;
destination[X_AXIS] = X_MIN_POS;
destination[Y_AXIS] = center_old_y + t * vy;
} else if (destination[X_AXIS] > X_MAX_POS) {
// Exiting the bed at xmax.
t = (X_MAX_POS - center_x) / l;
destination[X_AXIS] = X_MAX_POS;
destination[Y_AXIS] = center_old_y + t * vy;
}
if (destination[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION) {
// Exiting the bed at ymin.
t = (center_y - Y_MIN_POS_FOR_BED_CALIBRATION) / l;
destination[X_AXIS] = center_old_x + t * vx;
destination[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
} else if (destination[Y_AXIS] > Y_MAX_POS) {
// Exiting the bed at xmax.
t = (Y_MAX_POS - center_y) / l;
destination[X_AXIS] = center_old_x + t * vx;
destination[Y_AXIS] = Y_MAX_POS;
}
// Move away from the measurement point.
enable_endstops(false);
go_xy(destination[X_AXIS], destination[Y_AXIS], feedrate);
// Move towards the measurement point, until the induction sensor triggers.
enable_endstops(true);
go_xy(center_old_x, center_old_y, feedrate);
update_current_position_xyz();
// if (! endstop_z_hit_on_purpose()) return false;
center_x += current_position[X_AXIS];
center_y += current_position[Y_AXIS];
}
// Calculate the new center, move to the new center.
center_x /= 4.f;
center_y /= 4.f;
current_position[X_AXIS] = center_x;
current_position[Y_AXIS] = center_y;
enable_endstops(false);
go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
enable_endstops(endstops_enabled);
enable_z_endstop(endstop_z_enabled);
return found;
}
#endif //NEW_XYZCAL
#ifndef NEW_XYZCAL
static inline void debug_output_point(const char *type, const float &x, const float &y, const float &z)
{
SERIAL_ECHOPGM("Measured ");
SERIAL_ECHORPGM(type);
SERIAL_ECHOPGM(" ");
MYSERIAL.print(x, 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(y, 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(z, 5);
SERIAL_ECHOLNPGM("");
}
#endif //NEW_XYZCAL
#ifndef NEW_XYZCAL
// Search around the current_position[X,Y,Z].
// It is expected, that the induction sensor is switched on at the current position.
// Look around this center point by painting a star around the point.
#define IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS (8.f)
inline bool improve_bed_induction_sensor_point2(bool lift_z_on_min_y, int8_t verbosity_level)
{
float center_old_x = current_position[X_AXIS];
float center_old_y = current_position[Y_AXIS];
float a, b;
bool point_small = false;
enable_endstops(false);
{
float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
if (x0 < X_MIN_POS)
x0 = X_MIN_POS;
if (x1 > X_MAX_POS)
x1 = X_MAX_POS;
// Search in the X direction along a cross.
enable_z_endstop(false);
go_xy(x0, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x1, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
current_position[X_AXIS] = center_old_x;
goto canceled;
}
a = current_position[X_AXIS];
enable_z_endstop(false);
go_xy(x1, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x0, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
current_position[X_AXIS] = center_old_x;
goto canceled;
}
b = current_position[X_AXIS];
if (b - a < MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
SERIAL_ECHOPGM("Point width too small: ");
SERIAL_ECHO(b - a);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
// We force the calibration routine to move the Z axis slightly down to make the response more pronounced.
if (b - a < 0.5f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
// Don't use the new X value.
current_position[X_AXIS] = center_old_x;
goto canceled;
} else {
// Use the new value, but force the Z axis to go a bit lower.
point_small = true;
}
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
}
#endif // SUPPORT_VERBOSITY
// Go to the center.
enable_z_endstop(false);
current_position[X_AXIS] = 0.5f * (a + b);
go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
}
{
float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
if (y1 > Y_MAX_POS)
y1 = Y_MAX_POS;
// Search in the Y direction along a cross.
enable_z_endstop(false);
go_xy(current_position[X_AXIS], y0, homing_feedrate[X_AXIS] / 60.f);
if (lift_z_on_min_y) {
// The first row of points are very close to the end stop.
// Lift the sensor to disengage the trigger. This is necessary because of the sensor hysteresis.
go_xyz(current_position[X_AXIS], y0, current_position[Z_AXIS]+1.5f, homing_feedrate[Z_AXIS] / 60.f);
// and go back.
go_xyz(current_position[X_AXIS], y0, current_position[Z_AXIS], homing_feedrate[Z_AXIS] / 60.f);
}
if (lift_z_on_min_y && (READ(Z_MIN_PIN) ^ Z_MIN_ENDSTOP_INVERTING) == 1) {
// Already triggering before we started the move.
// Shift the trigger point slightly outwards.
// a = current_position[Y_AXIS] - 1.5f;
a = current_position[Y_AXIS];
} else {
enable_z_endstop(true);
go_xy(current_position[X_AXIS], y1, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
current_position[Y_AXIS] = center_old_y;
goto canceled;
}
a = current_position[Y_AXIS];
}
enable_z_endstop(false);
go_xy(current_position[X_AXIS], y1, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(current_position[X_AXIS], y0, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
current_position[Y_AXIS] = center_old_y;
goto canceled;
}
b = current_position[Y_AXIS];
if (b - a < MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
// We force the calibration routine to move the Z axis slightly down to make the response more pronounced.
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
SERIAL_ECHOPGM("Point height too small: ");
SERIAL_ECHO(b - a);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
if (b - a < 0.5f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
// Don't use the new Y value.
current_position[Y_AXIS] = center_old_y;
goto canceled;
} else {
// Use the new value, but force the Z axis to go a bit lower.
point_small = true;
}
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
debug_output_point(PSTR("top" ), current_position[X_AXIS], a, current_position[Z_AXIS]);
debug_output_point(PSTR("bottom"), current_position[X_AXIS], b, current_position[Z_AXIS]);
}
#endif // SUPPORT_VERBOSITY
// Go to the center.
enable_z_endstop(false);
current_position[Y_AXIS] = 0.5f * (a + b);
go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
}
// If point is small but not too small, then force the Z axis to be lowered a bit,
// but use the new value. This is important when the initial position was off in one axis,
// for example if the initial calibration was shifted in the Y axis systematically.
// Then this first step will center.
return ! point_small;
canceled:
// Go back to the center.
enable_z_endstop(false);
go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
return false;
}
#endif //NEW_XYZCAL
#ifndef NEW_XYZCAL
// Searching the front points, where one cannot move the sensor head in front of the sensor point.
// Searching in a zig-zag movement in a plane for the maximum width of the response.
// This function may set the current_position[Y_AXIS] below Y_MIN_POS, if the function succeeded.
// If this function failed, the Y coordinate will never be outside the working space.
#define IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS (8.f)
#define IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y (0.1f)
inline bool improve_bed_induction_sensor_point3(int verbosity_level)
{
float center_old_x = current_position[X_AXIS];
float center_old_y = current_position[Y_AXIS];
float a, b;
bool result = true;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) MYSERIAL.println("Improve bed induction sensor point3");
#endif // SUPPORT_VERBOSITY
// Was the sensor point detected too far in the minus Y axis?
// If yes, the center of the induction point cannot be reached by the machine.
{
float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
float y = y0;
if (x0 < X_MIN_POS)
x0 = X_MIN_POS;
if (x1 > X_MAX_POS)
x1 = X_MAX_POS;
if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
if (y1 > Y_MAX_POS)
y1 = Y_MAX_POS;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOPGM("Initial position: ");
SERIAL_ECHO(center_old_x);
SERIAL_ECHOPGM(", ");
SERIAL_ECHO(center_old_y);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
// Search in the positive Y direction, until a maximum diameter is found.
// (the next diameter is smaller than the current one.)
float dmax = 0.f;
float xmax1 = 0.f;
float xmax2 = 0.f;
for (y = y0; y < y1; y += IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
enable_z_endstop(false);
go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
continue;
// SERIAL_PROTOCOLPGM("Failed 1\n");
// current_position[X_AXIS] = center_old_x;
// goto canceled;
}
a = current_position[X_AXIS];
enable_z_endstop(false);
go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
continue;
// SERIAL_PROTOCOLPGM("Failed 2\n");
// current_position[X_AXIS] = center_old_x;
// goto canceled;
}
b = current_position[X_AXIS];
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
}
#endif // SUPPORT_VERBOSITY
float d = b - a;
if (d > dmax) {
xmax1 = 0.5f * (a + b);
dmax = d;
} else if (dmax > 0.) {
y0 = y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y;
break;
}
}
if (dmax == 0.) {
#ifdef SUPPORT_VERBOSITY
if (verbosity_level > 0)
SERIAL_PROTOCOLPGM("failed - not found\n");
#endif // SUPPORT_VERBOSITY
current_position[X_AXIS] = center_old_x;
current_position[Y_AXIS] = center_old_y;
goto canceled;
}
{
// Find the positive Y hit. This gives the extreme Y value for the search of the maximum diameter in the -Y direction.
enable_z_endstop(false);
go_xy(xmax1, y0 + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(xmax1, max(y0 - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, Y_MIN_POS_FOR_BED_CALIBRATION), homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
current_position[Y_AXIS] = center_old_y;
goto canceled;
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5)
debug_output_point(PSTR("top" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
#endif // SUPPORT_VERBOSITY
y1 = current_position[Y_AXIS];
}
if (y1 <= y0) {
// Either the induction sensor is too high, or the induction sensor target is out of reach.
current_position[Y_AXIS] = center_old_y;
goto canceled;
}
// Search in the negative Y direction, until a maximum diameter is found.
dmax = 0.f;
// if (y0 + 1.f < y1)
// y1 = y0 + 1.f;
for (y = y1; y >= y0; y -= IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
enable_z_endstop(false);
go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
continue;
/*
current_position[X_AXIS] = center_old_x;
SERIAL_PROTOCOLPGM("Failed 3\n");
goto canceled;
*/
}
a = current_position[X_AXIS];
enable_z_endstop(false);
go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
continue;
/*
current_position[X_AXIS] = center_old_x;
SERIAL_PROTOCOLPGM("Failed 4\n");
goto canceled;
*/
}
b = current_position[X_AXIS];
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
}
#endif // SUPPORT_VERBOSITY
float d = b - a;
if (d > dmax) {
xmax2 = 0.5f * (a + b);
dmax = d;
} else if (dmax > 0.) {
y1 = y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y;
break;
}
}
float xmax, ymax;
if (dmax == 0.f) {
// Only the hit in the positive direction found.
xmax = xmax1;
ymax = y0;
} else {
// Both positive and negative directions found.
xmax = xmax2;
ymax = 0.5f * (y0 + y1);
for (; y >= y0; y -= IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
enable_z_endstop(false);
go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
continue;
/*
current_position[X_AXIS] = center_old_x;
SERIAL_PROTOCOLPGM("Failed 3\n");
goto canceled;
*/
}
a = current_position[X_AXIS];
enable_z_endstop(false);
go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
continue;
/*
current_position[X_AXIS] = center_old_x;
SERIAL_PROTOCOLPGM("Failed 4\n");
goto canceled;
*/
}
b = current_position[X_AXIS];
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
}
#endif // SUPPORT_VERBOSITY
float d = b - a;
if (d > dmax) {
xmax = 0.5f * (a + b);
ymax = y;
dmax = d;
}
}
}
{
// Compare the distance in the Y+ direction with the diameter in the X direction.
// Find the positive Y hit once again, this time along the Y axis going through the X point with the highest diameter.
enable_z_endstop(false);
go_xy(xmax, ymax + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(xmax, max(ymax - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, Y_MIN_POS_FOR_BED_CALIBRATION), homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (! endstop_z_hit_on_purpose()) {
current_position[Y_AXIS] = center_old_y;
goto canceled;
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5)
debug_output_point(PSTR("top" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
#endif // SUPPORT_VERBOSITY
if (current_position[Y_AXIS] - Y_MIN_POS_FOR_BED_CALIBRATION < 0.5f * dmax) {
// Probably not even a half circle was detected. The induction point is likely too far in the minus Y direction.
// First verify, if the measurement has been done at a sufficient height. If no, lower the Z axis a bit.
if (current_position[Y_AXIS] < ymax || dmax < 0.5f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
SERIAL_ECHOPGM("Partial point diameter too small: ");
SERIAL_ECHO(dmax);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
result = false;
} else {
// Estimate the circle radius from the maximum diameter and height:
float h = current_position[Y_AXIS] - ymax;
float r = dmax * dmax / (8.f * h) + 0.5f * h;
if (r < 0.8f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
SERIAL_ECHOPGM("Partial point estimated radius too small: ");
SERIAL_ECHO(r);
SERIAL_ECHOPGM(", dmax:");
SERIAL_ECHO(dmax);
SERIAL_ECHOPGM(", h:");
SERIAL_ECHO(h);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
result = false;
} else {
// The point may end up outside of the machine working space.
// That is all right as it helps to improve the accuracy of the measurement point
// due to averaging.
// For the y correction, use an average of dmax/2 and the estimated radius.
r = 0.5f * (0.5f * dmax + r);
ymax = current_position[Y_AXIS] - r;
}
}
} else {
// If the diameter of the detected spot was smaller than a minimum allowed,
// the induction sensor is probably too high. Returning false will force
// the sensor to be lowered a tiny bit.
result = xmax >= MIN_BED_SENSOR_POINT_RESPONSE_DMR;
if (y0 > Y_MIN_POS_FOR_BED_CALIBRATION + 0.2f)
// Only in case both left and right y tangents are known, use them.
// If y0 is close to the bed edge, it may not be symmetric to the right tangent.
ymax = 0.5f * ymax + 0.25f * (y0 + y1);
}
}
// Go to the center.
enable_z_endstop(false);
current_position[X_AXIS] = xmax;
current_position[Y_AXIS] = ymax;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOPGM("Adjusted position: ");
SERIAL_ECHO(current_position[X_AXIS]);
SERIAL_ECHOPGM(", ");
SERIAL_ECHO(current_position[Y_AXIS]);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
// Don't clamp current_position[Y_AXIS], because the out-of-reach Y coordinate may actually be true.
// Only clamp the coordinate to go.
go_xy(current_position[X_AXIS], max(Y_MIN_POS, current_position[Y_AXIS]), homing_feedrate[X_AXIS] / 60.f);
// delay_keep_alive(3000);
}
if (result)
return true;
// otherwise clamp the Y coordinate
canceled:
// Go back to the center.
enable_z_endstop(false);
if (current_position[Y_AXIS] < Y_MIN_POS)
current_position[Y_AXIS] = Y_MIN_POS;
go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
return false;
}
#endif //NEW_XYZCAL
#ifndef NEW_XYZCAL
// Scan the mesh bed induction points one by one by a left-right zig-zag movement,
// write the trigger coordinates to the serial line.
// Useful for visualizing the behavior of the bed induction detector.
inline void scan_bed_induction_sensor_point()
{
float center_old_x = current_position[X_AXIS];
float center_old_y = current_position[Y_AXIS];
float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
float y = y0;
if (x0 < X_MIN_POS)
x0 = X_MIN_POS;
if (x1 > X_MAX_POS)
x1 = X_MAX_POS;
if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
if (y1 > Y_MAX_POS)
y1 = Y_MAX_POS;
for (float y = y0; y < y1; y += IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
enable_z_endstop(false);
go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (endstop_z_hit_on_purpose())
debug_output_point(PSTR("left" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
enable_z_endstop(false);
go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
enable_z_endstop(true);
go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
update_current_position_xyz();
if (endstop_z_hit_on_purpose())
debug_output_point(PSTR("right"), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
}
enable_z_endstop(false);
current_position[X_AXIS] = center_old_x;
current_position[Y_AXIS] = center_old_y;
go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
}
#endif //NEW_XYZCAL
#define MESH_BED_CALIBRATION_SHOW_LCD
BedSkewOffsetDetectionResultType find_bed_offset_and_skew(int8_t verbosity_level, uint8_t &too_far_mask)
{
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Reusing the z_values memory for the measurement cache.
// 7x7=49 floats, good for 16 (x,y,z) vectors.
float *pts = &mbl.z_values[0][0];
float *vec_x = pts + 2 * 4;
float *vec_y = vec_x + 2;
float *cntr = vec_y + 2;
memset(pts, 0, sizeof(float) * 7 * 7);
uint8_t iteration = 0;
BedSkewOffsetDetectionResultType result;
// SERIAL_ECHOLNPGM("find_bed_offset_and_skew verbosity level: ");
// SERIAL_ECHO(int(verbosity_level));
// SERIAL_ECHOPGM("");
#ifdef NEW_XYZCAL
{
#else //NEW_XYZCAL
while (iteration < 3) {
#endif //NEW_XYZCAL
SERIAL_ECHOPGM("Iteration: ");
MYSERIAL.println(int(iteration + 1));
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOLNPGM("Vectors: ");
SERIAL_ECHOPGM("vec_x[0]:");
MYSERIAL.print(vec_x[0], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("vec_x[1]:");
MYSERIAL.print(vec_x[1], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("vec_y[0]:");
MYSERIAL.print(vec_y[0], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("vec_y[1]:");
MYSERIAL.print(vec_y[1], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("cntr[0]:");
MYSERIAL.print(cntr[0], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("cntr[1]:");
MYSERIAL.print(cntr[1], 5);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
#ifdef MESH_BED_CALIBRATION_SHOW_LCD
lcd_display_message_fullscreen_P(_T(MSG_FIND_BED_OFFSET_AND_SKEW_LINE1));
#endif /* MESH_BED_CALIBRATION_SHOW_LCD */
// Collect the rear 2x3 points.
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH + FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP * iteration * 0.3;
/// Retry point scanning if a point with bad data appears.
/// Bad data could be cause by "cold" sensor.
/// This behavior vanishes after few point scans so retry will help.
for (uint8_t retries = 0; retries <= 1; ++retries) {
bool retry = false;
for (int k = 0; k < 4; ++k) {
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
#ifdef MESH_BED_CALIBRATION_SHOW_LCD
lcd_set_cursor(0, 3);
lcd_printf_P(PSTR("%d/4"),(k+1));
if (iteration > 0) {
lcd_printf_P(PSTR(" %S %d/1"),_T(MSG_ITERATION),int(iteration + 1));
}
#endif /* MESH_BED_CALIBRATION_SHOW_LCD */
float *pt = pts + k * 2;
// Go up to z_initial.
go_to_current(homing_feedrate[Z_AXIS] / 60.f);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
// Go to Y0, wait, then go to Y-4.
current_position[Y_AXIS] = 0.f;
go_to_current(homing_feedrate[X_AXIS] / 60.f);
SERIAL_ECHOLNPGM("At Y0");
delay_keep_alive(5000);
current_position[Y_AXIS] = Y_MIN_POS;
go_to_current(homing_feedrate[X_AXIS] / 60.f);
SERIAL_ECHOLNPGM("At Y-4");
delay_keep_alive(5000);
}
#endif // SUPPORT_VERBOSITY
// Go to the measurement point position.
//if (iteration == 0) {
current_position[X_AXIS] = pgm_read_float(bed_ref_points_4 + k * 2);
current_position[Y_AXIS] = pgm_read_float(bed_ref_points_4 + k * 2 + 1);
/*}
else {
// if first iteration failed, count corrected point coordinates as initial
// Use the corrected coordinate, which is a result of find_bed_offset_and_skew().
current_position[X_AXIS] = vec_x[0] * pgm_read_float(bed_ref_points_4 + k * 2) + vec_y[0] * pgm_read_float(bed_ref_points_4 + k * 2 + 1) + cntr[0];
current_position[Y_AXIS] = vec_x[1] * pgm_read_float(bed_ref_points_4 + k * 2) + vec_y[1] * pgm_read_float(bed_ref_points_4 + k * 2 + 1) + cntr[1];
// The calibration points are very close to the min Y.
if (current_position[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION)
current_position[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
}*/
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOPGM("current_position[X_AXIS]:");
MYSERIAL.print(current_position[X_AXIS], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("current_position[Y_AXIS]:");
MYSERIAL.print(current_position[Y_AXIS], 5);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("current_position[Z_AXIS]:");
MYSERIAL.print(current_position[Z_AXIS], 5);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
go_to_current(homing_feedrate[X_AXIS] / 60.f);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10)
delay_keep_alive(3000);
#endif // SUPPORT_VERBOSITY
BedSkewOffsetDetectionResultType result;
result = find_bed_induction_sensor_point_xy(verbosity_level);
switch(result){
case BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND:
return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
case BED_SKEW_OFFSET_DETECTION_POINT_SCAN_FAILED:
retry = true;
break;
default:
break;
}
#ifndef NEW_XYZCAL
#ifndef HEATBED_V2
if (k == 0 || k == 1) {
// Improve the position of the 1st row sensor points by a zig-zag movement.
find_bed_induction_sensor_point_z();
int8_t i = 4;
for (;;) {
if (improve_bed_induction_sensor_point3(verbosity_level))
break;
if (--i == 0)
return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
// Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
current_position[Z_AXIS] -= 0.025f;
enable_endstops(false);
enable_z_endstop(false);
go_to_current(homing_feedrate[Z_AXIS]);
}
if (i == 0)
// not found
return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
}
#endif //HEATBED_V2
#endif
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10)
delay_keep_alive(3000);
#endif // SUPPORT_VERBOSITY
// Save the detected point position and then clamp the Y coordinate, which may have been estimated
// to lie outside the machine working space.
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOLNPGM("Measured:");
MYSERIAL.println(current_position[X_AXIS]);
MYSERIAL.println(current_position[Y_AXIS]);
}
#endif // SUPPORT_VERBOSITY
pt[0] = (pt[0] * iteration) / (iteration + 1);
pt[0] += (current_position[X_AXIS]/(iteration + 1)); //count average
pt[1] = (pt[1] * iteration) / (iteration + 1);
pt[1] += (current_position[Y_AXIS] / (iteration + 1));
//pt[0] += current_position[X_AXIS];
//if(iteration > 0) pt[0] = pt[0] / 2;
//pt[1] += current_position[Y_AXIS];
//if (iteration > 0) pt[1] = pt[1] / 2;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("pt[0]:");
MYSERIAL.println(pt[0]);
SERIAL_ECHOPGM("pt[1]:");
MYSERIAL.println(pt[1]);
}
#endif // SUPPORT_VERBOSITY
if (current_position[Y_AXIS] < Y_MIN_POS)
current_position[Y_AXIS] = Y_MIN_POS;
// Start searching for the other points at 3mm above the last point.
current_position[Z_AXIS] += 3.f + FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP * iteration * 0.3;
//cntr[0] += pt[0];
//cntr[1] += pt[1];
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10 && k == 0) {
// Show the zero. Test, whether the Y motor skipped steps.
current_position[Y_AXIS] = MANUAL_Y_HOME_POS;
go_to_current(homing_feedrate[X_AXIS] / 60.f);
delay_keep_alive(3000);
}
#endif // SUPPORT_VERBOSITY
}
if (!retry)
break;
}
DBG(_n("All 4 calibration points found.\n"));
delay_keep_alive(0); //manage_heater, reset watchdog, manage inactivity
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
// Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
delay_keep_alive(3000);
for (int8_t mesh_point = 0; mesh_point < 4; ++mesh_point) {
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Go to the measurement point.
// Use the corrected coordinate, which is a result of find_bed_offset_and_skew().
current_position[X_AXIS] = pts[mesh_point * 2];
current_position[Y_AXIS] = pts[mesh_point * 2 + 1];
go_to_current(homing_feedrate[X_AXIS] / 60);
delay_keep_alive(3000);
}
}
#endif // SUPPORT_VERBOSITY
if (pts[1] < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) {
too_far_mask |= 1 << 1; //front center point is out of reach
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("WARNING: Front point not reachable. Y coordinate:");
MYSERIAL.print(pts[1]);
SERIAL_ECHOPGM(" < ");
MYSERIAL.println(Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
}
result = calculate_machine_skew_and_offset_LS(pts, 4, bed_ref_points_4, vec_x, vec_y, cntr, verbosity_level);
delay_keep_alive(0); //manage_heater, reset watchdog, manage inactivity
if (result >= 0) {
DBG(_n("Calibration success.\n"));
world2machine_update(vec_x, vec_y, cntr);
#if 1
// Fearlessly store the calibration values into the eeprom.
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER + 0), cntr[0]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER + 4), cntr[1]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X + 0), vec_x[0]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X + 4), vec_x[1]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y + 0), vec_y[0]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y + 4), vec_y[1]);
#endif
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10) {
// Length of the vec_x
float l = hypot(vec_x[0], vec_x[1]);
SERIAL_ECHOLNPGM("X vector length:");
MYSERIAL.println(l);
// Length of the vec_y
l = hypot(vec_y[0], vec_y[1]);
SERIAL_ECHOLNPGM("Y vector length:");
MYSERIAL.println(l);
// Zero point correction
l = hypot(cntr[0], cntr[1]);
SERIAL_ECHOLNPGM("Zero point correction:");
MYSERIAL.println(l);
// vec_x and vec_y shall be nearly perpendicular.
l = vec_x[0] * vec_y[0] + vec_x[1] * vec_y[1];
SERIAL_ECHOLNPGM("Perpendicularity");
MYSERIAL.println(fabs(l));
SERIAL_ECHOLNPGM("Saving bed calibration vectors to EEPROM");
}
#endif // SUPPORT_VERBOSITY
// Correct the current_position to match the transformed coordinate system after world2machine_rotation_and_skew and world2machine_shift were set.
world2machine_update_current();
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
// Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
delay_keep_alive(3000);
for (int8_t mesh_point = 0; mesh_point < 9; ++mesh_point) {
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Go to the measurement point.
// Use the corrected coordinate, which is a result of find_bed_offset_and_skew().
uint8_t ix = mesh_point % MESH_MEAS_NUM_X_POINTS; // from 0 to MESH_NUM_X_POINTS - 1
uint8_t iy = mesh_point / MESH_MEAS_NUM_X_POINTS;
if (iy & 1) ix = (MESH_MEAS_NUM_X_POINTS - 1) - ix;
current_position[X_AXIS] = BED_X(ix, MESH_MEAS_NUM_X_POINTS);
current_position[Y_AXIS] = BED_Y(iy, MESH_MEAS_NUM_Y_POINTS);
go_to_current(homing_feedrate[X_AXIS] / 60);
delay_keep_alive(3000);
}
}
#endif // SUPPORT_VERBOSITY
return result;
}
if (result == BED_SKEW_OFFSET_DETECTION_FITTING_FAILED && too_far_mask == 2){
DBG(_n("Fitting failed => calibration failed.\n"));
return result; //if fitting failed and front center point is out of reach, terminate calibration and inform user
}
iteration++;
}
return result;
}
#ifndef NEW_XYZCAL
BedSkewOffsetDetectionResultType improve_bed_offset_and_skew(int8_t method, int8_t verbosity_level, uint8_t &too_far_mask)
{
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Mask of the first three points. Are they too far?
too_far_mask = 0;
// Reusing the z_values memory for the measurement cache.
// 7x7=49 floats, good for 16 (x,y,z) vectors.
float *pts = &mbl.z_values[0][0];
float *vec_x = pts + 2 * 9;
float *vec_y = vec_x + 2;
float *cntr = vec_y + 2;
memset(pts, 0, sizeof(float) * 7 * 7);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10) SERIAL_ECHOLNPGM("Improving bed offset and skew");
#endif // SUPPORT_VERBOSITY
// Cache the current correction matrix.
world2machine_initialize();
vec_x[0] = world2machine_rotation_and_skew[0][0];
vec_x[1] = world2machine_rotation_and_skew[1][0];
vec_y[0] = world2machine_rotation_and_skew[0][1];
vec_y[1] = world2machine_rotation_and_skew[1][1];
cntr[0] = world2machine_shift[0];
cntr[1] = world2machine_shift[1];
// and reset the correction matrix, so the planner will not do anything.
world2machine_reset();
bool endstops_enabled = enable_endstops(false);
bool endstop_z_enabled = enable_z_endstop(false);
#ifdef MESH_BED_CALIBRATION_SHOW_LCD
lcd_display_message_fullscreen_P(_i("Improving bed calibration point"));////MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE1 c=60
#endif /* MESH_BED_CALIBRATION_SHOW_LCD */
// Collect a matrix of 9x9 points.
BedSkewOffsetDetectionResultType result = BED_SKEW_OFFSET_DETECTION_PERFECT;
for (int8_t mesh_point = 0; mesh_point < 4; ++ mesh_point) {
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Print the decrasing ID of the measurement point.
#ifdef MESH_BED_CALIBRATION_SHOW_LCD
lcd_set_cursor(0, 3);
lcd_printf_P(PSTR("%d/4"),mesh_point+1);
#endif /* MESH_BED_CALIBRATION_SHOW_LCD */
// Move up.
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
enable_endstops(false);
enable_z_endstop(false);
go_to_current(homing_feedrate[Z_AXIS]/60);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
// Go to Y0, wait, then go to Y-4.
current_position[Y_AXIS] = 0.f;
go_to_current(homing_feedrate[X_AXIS] / 60.f);
SERIAL_ECHOLNPGM("At Y0");
delay_keep_alive(5000);
current_position[Y_AXIS] = Y_MIN_POS;
go_to_current(homing_feedrate[X_AXIS] / 60.f);
SERIAL_ECHOLNPGM("At Y_MIN_POS");
delay_keep_alive(5000);
}
#endif // SUPPORT_VERBOSITY
// Go to the measurement point.
// Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
current_position[X_AXIS] = vec_x[0] * pgm_read_float(bed_ref_points_4+mesh_point*2) + vec_y[0] * pgm_read_float(bed_ref_points_4+mesh_point*2+1) + cntr[0];
current_position[Y_AXIS] = vec_x[1] * pgm_read_float(bed_ref_points_4+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points_4+mesh_point*2+1) + cntr[1];
// The calibration points are very close to the min Y.
if (current_position[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION){
current_position[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOPGM("Calibration point ");
SERIAL_ECHO(mesh_point);
SERIAL_ECHOPGM("lower than Ymin. Y coordinate clamping was used.");
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
}
go_to_current(homing_feedrate[X_AXIS]/60);
// Find its Z position by running the normal vertical search.
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10)
delay_keep_alive(3000);
#endif // SUPPORT_VERBOSITY
find_bed_induction_sensor_point_z();
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10)
delay_keep_alive(3000);
#endif // SUPPORT_VERBOSITY
// Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
current_position[Z_AXIS] -= 0.025f;
// Improve the point position by searching its center in a current plane.
int8_t n_errors = 3;
for (int8_t iter = 0; iter < 8; ) {
#ifdef SUPPORT_VERBOSITY
if (verbosity_level > 20) {
SERIAL_ECHOPGM("Improving bed point ");
SERIAL_ECHO(mesh_point);
SERIAL_ECHOPGM(", iteration ");
SERIAL_ECHO(iter);
SERIAL_ECHOPGM(", z");
MYSERIAL.print(current_position[Z_AXIS], 5);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
bool found = false;
if (mesh_point < 2) {
// Because the sensor cannot move in front of the first row
// of the sensor points, the y position cannot be measured
// by a cross center method.
// Use a zig-zag search for the first row of the points.
found = improve_bed_induction_sensor_point3(verbosity_level);
} else {
switch (method) {
case 0: found = improve_bed_induction_sensor_point(); break;
case 1: found = improve_bed_induction_sensor_point2(mesh_point < 2, verbosity_level); break;
default: break;
}
}
if (found) {
if (iter > 3) {
// Average the last 4 measurements.
pts[mesh_point*2 ] += current_position[X_AXIS];
pts[mesh_point*2+1] += current_position[Y_AXIS];
}
if (current_position[Y_AXIS] < Y_MIN_POS)
current_position[Y_AXIS] = Y_MIN_POS;
++ iter;
} else if (n_errors -- == 0) {
// Give up.
result = BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
goto canceled;
} else {
// Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
current_position[Z_AXIS] -= 0.05f;
enable_endstops(false);
enable_z_endstop(false);
go_to_current(homing_feedrate[Z_AXIS]);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
SERIAL_ECHOPGM("Improving bed point ");
SERIAL_ECHO(mesh_point);
SERIAL_ECHOPGM(", iteration ");
SERIAL_ECHO(iter);
SERIAL_ECHOPGM(" failed. Lowering z to ");
MYSERIAL.print(current_position[Z_AXIS], 5);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
}
}
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 10)
delay_keep_alive(3000);
#endif // SUPPORT_VERBOSITY
}
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Average the last 4 measurements.
for (int8_t i = 0; i < 8; ++ i)
pts[i] *= (1.f/4.f);
enable_endstops(false);
enable_z_endstop(false);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
// Test the positions. Are the positions reproducible?
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
for (int8_t mesh_point = 0; mesh_point < 4; ++ mesh_point) {
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Go to the measurement point.
// Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
current_position[X_AXIS] = pts[mesh_point*2];
current_position[Y_AXIS] = pts[mesh_point*2+1];
if (verbosity_level >= 10) {
go_to_current(homing_feedrate[X_AXIS]/60);
delay_keep_alive(3000);
}
SERIAL_ECHOPGM("Final measured bed point ");
SERIAL_ECHO(mesh_point);
SERIAL_ECHOPGM(": ");
MYSERIAL.print(current_position[X_AXIS], 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(current_position[Y_AXIS], 5);
SERIAL_ECHOLNPGM("");
}
}
#endif // SUPPORT_VERBOSITY
{
// First fill in the too_far_mask from the measured points.
for (uint8_t mesh_point = 0; mesh_point < 2; ++ mesh_point)
if (pts[mesh_point * 2 + 1] < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH)
too_far_mask |= 1 << mesh_point;
result = calculate_machine_skew_and_offset_LS(pts, 4, bed_ref_points_4, vec_x, vec_y, cntr, verbosity_level);
if (result < 0) {
SERIAL_ECHOLNPGM("Calculation of the machine skew and offset failed.");
goto canceled;
}
// In case of success, update the too_far_mask from the calculated points.
for (uint8_t mesh_point = 0; mesh_point < 2; ++ mesh_point) {
float y = vec_x[1] * pgm_read_float(bed_ref_points_4+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points_4+mesh_point*2+1) + cntr[1];
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 20) {
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("Distance from min:");
MYSERIAL.print(y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
SERIAL_ECHOLNPGM("");
SERIAL_ECHOPGM("y:");
MYSERIAL.print(y);
SERIAL_ECHOLNPGM("");
}
#endif // SUPPORT_VERBOSITY
if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH)
too_far_mask |= 1 << mesh_point;
}
}
world2machine_update(vec_x, vec_y, cntr);
#if 1
// Fearlessly store the calibration values into the eeprom.
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0), cntr [0]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4), cntr [1]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0), vec_x[0]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4), vec_x[1]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0), vec_y[0]);
eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4), vec_y[1]);
#endif
// Correct the current_position to match the transformed coordinate system after world2machine_rotation_and_skew and world2machine_shift were set.
world2machine_update_current();
enable_endstops(false);
enable_z_endstop(false);
#ifdef SUPPORT_VERBOSITY
if (verbosity_level >= 5) {
// Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
delay_keep_alive(3000);
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
for (int8_t mesh_point = 0; mesh_point < 4; ++ mesh_point) {
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Go to the measurement point.
// Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
current_position[X_AXIS] = pgm_read_float(bed_ref_points_4+mesh_point*2);
current_position[Y_AXIS] = pgm_read_float(bed_ref_points_4+mesh_point*2+1);
if (verbosity_level >= 10) {
go_to_current(homing_feedrate[X_AXIS]/60);
delay_keep_alive(3000);
}
{
float x, y;
world2machine(current_position[X_AXIS], current_position[Y_AXIS], x, y);
SERIAL_ECHOPGM("Final calculated bed point ");
SERIAL_ECHO(mesh_point);
SERIAL_ECHOPGM(": ");
MYSERIAL.print(x, 5);
SERIAL_ECHOPGM(", ");
MYSERIAL.print(y, 5);
SERIAL_ECHOLNPGM("");
}
}
}
#endif // SUPPORT_VERBOSITY
if(!sample_z())
goto canceled;
enable_endstops(endstops_enabled);
enable_z_endstop(endstop_z_enabled);
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
return result;
canceled:
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Print head up.
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
go_to_current(homing_feedrate[Z_AXIS]/60);
// Store the identity matrix to EEPROM.
reset_bed_offset_and_skew();
enable_endstops(endstops_enabled);
enable_z_endstop(endstop_z_enabled);
return result;
}
#endif //NEW_XYZCAL
bool sample_z() {
bool sampled = true;
//make space
current_position[Z_AXIS] += 150;
go_to_current(homing_feedrate[Z_AXIS] / 60);
//plan_buffer_line_curposXYZE(feedrate, active_extruder););
lcd_show_fullscreen_message_and_wait_P(_T(MSG_PLACE_STEEL_SHEET));
// Sample Z heights for the mesh bed leveling.
// In addition, store the results into an eeprom, to be used later for verification of the bed leveling process.
if (!sample_mesh_and_store_reference()) sampled = false;
return sampled;
}
void go_home_with_z_lift()
{
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Go home.
// First move up to a safe height.
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
go_to_current(homing_feedrate[Z_AXIS]/60);
// Second move to XY [0, 0].
current_position[X_AXIS] = X_MIN_POS+0.2;
current_position[Y_AXIS] = Y_MIN_POS+0.2;
// Clamp to the physical coordinates.
world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
go_to_current(homing_feedrate[X_AXIS]/20);
// Third move up to a safe height.
current_position[Z_AXIS] = Z_MIN_POS;
go_to_current(homing_feedrate[Z_AXIS]/60);
}
// Sample the 9 points of the bed and store them into the EEPROM as a reference.
// When calling this function, the X, Y, Z axes should be already homed,
// and the world2machine correction matrix should be active.
// Returns false if the reference values are more than 3mm far away.
bool sample_mesh_and_store_reference()
{
bool endstops_enabled = enable_endstops(false);
bool endstop_z_enabled = enable_z_endstop(false);
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
#ifdef MESH_BED_CALIBRATION_SHOW_LCD
lcd_display_message_fullscreen_P(_T(MSG_MEASURE_BED_REFERENCE_HEIGHT_LINE1));
// display "point xx of yy"
lcd_puts_at_P(0,3,_n("1/9"));
#endif /* MESH_BED_CALIBRATION_SHOW_LCD */
// Sample Z heights for the mesh bed leveling.
// In addition, store the results into an eeprom, to be used later for verification of the bed leveling process.
{
// The first point defines the reference.
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
go_to_current(homing_feedrate[Z_AXIS]/60);
current_position[X_AXIS] = BED_X0;
current_position[Y_AXIS] = BED_Y0;
world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
go_to_current(homing_feedrate[X_AXIS]/60);
set_destination_to_current();
enable_endstops(true);
homeaxis(Z_AXIS);
#ifdef TMC2130
if (!axis_known_position[Z_AXIS] && (READ(Z_TMC2130_DIAG) != 0)) //Z crash
{
kill(_T(MSG_BED_LEVELING_FAILED_POINT_LOW));
return false;
}
#endif //TMC2130
enable_endstops(false);
if (!find_bed_induction_sensor_point_z()) //Z crash or deviation > 50um
{
kill(_T(MSG_BED_LEVELING_FAILED_POINT_LOW));
return false;
}
mbl.set_z(0, 0, current_position[Z_AXIS]);
}
static_assert(MESH_MEAS_NUM_X_POINTS * MESH_MEAS_NUM_Y_POINTS <= 255, "overflow.....");
for (uint8_t mesh_point = 1; mesh_point != MESH_MEAS_NUM_X_POINTS * MESH_MEAS_NUM_Y_POINTS; ++ mesh_point) {
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Print the decrasing ID of the measurement point.
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
go_to_current(homing_feedrate[Z_AXIS]/60);
uint8_t ix = mesh_point % MESH_MEAS_NUM_X_POINTS;
uint8_t iy = mesh_point / MESH_MEAS_NUM_X_POINTS;
if (iy & 1) ix = (MESH_MEAS_NUM_X_POINTS - 1) - ix; // Zig zag
current_position[X_AXIS] = BED_X(ix, MESH_MEAS_NUM_X_POINTS);
current_position[Y_AXIS] = BED_Y(iy, MESH_MEAS_NUM_Y_POINTS);
world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
go_to_current(homing_feedrate[X_AXIS]/60);
#ifdef MESH_BED_CALIBRATION_SHOW_LCD
// display "point xx of yy"
lcd_set_cursor(0, 3);
lcd_printf_P(PSTR("%d/9"),mesh_point+1);
#endif /* MESH_BED_CALIBRATION_SHOW_LCD */
if (!find_bed_induction_sensor_point_z()) //Z crash or deviation > 50um
{
kill(_T(MSG_BED_LEVELING_FAILED_POINT_LOW));
return false;
}
// Get cords of measuring point
mbl.set_z(ix, iy, current_position[Z_AXIS]);
}
{
// Verify the span of the Z values.
float zmin = mbl.z_values[0][0];
float zmax = zmin;
for (int8_t j = 0; j < 3; ++ j)
for (int8_t i = 0; i < 3; ++ i) {
zmin = min(zmin, mbl.z_values[j][i]);
zmax = max(zmax, mbl.z_values[j][i]);
}
if (zmax - zmin > 3.f) {
// The span of the Z offsets is extreme. Give up.
// Homing failed on some of the points.
SERIAL_PROTOCOLLNPGM("Exreme span of the Z values!");
return false;
}
}
// Store the correction values to EEPROM.
// Offsets of the Z heiths of the calibration points from the first point.
// The offsets are saved as 16bit signed int, scaled to tenths of microns.
{
uint16_t addr = EEPROM_BED_CALIBRATION_Z_JITTER;
for (int8_t j = 0; j < 3; ++ j)
for (int8_t i = 0; i < 3; ++ i) {
if (i == 0 && j == 0)
continue;
float dif = mbl.z_values[j][i] - mbl.z_values[0][0];
int16_t dif_quantized = int16_t(floor(dif * 100.f + 0.5f));
eeprom_update_word((uint16_t*)addr, *reinterpret_cast<uint16_t*>(&dif_quantized));
#if 0
{
uint16_t z_offset_u = eeprom_read_word((uint16_t*)addr);
float dif2 = *reinterpret_cast<int16_t*>(&z_offset_u) * 0.01;
SERIAL_ECHOPGM("Bed point ");
SERIAL_ECHO(i);
SERIAL_ECHOPGM(",");
SERIAL_ECHO(j);
SERIAL_ECHOPGM(", differences: written ");
MYSERIAL.print(dif, 5);
SERIAL_ECHOPGM(", read: ");
MYSERIAL.print(dif2, 5);
SERIAL_ECHOLNPGM("");
}
#endif
addr += 2;
}
}
mbl.upsample_3x3();
mbl.active = true;
go_home_with_z_lift();
enable_endstops(endstops_enabled);
enable_z_endstop(endstop_z_enabled);
return true;
}
#ifndef NEW_XYZCAL
bool scan_bed_induction_points(int8_t verbosity_level)
{
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Reusing the z_values memory for the measurement cache.
// 7x7=49 floats, good for 16 (x,y,z) vectors.
float *pts = &mbl.z_values[0][0];
float *vec_x = pts + 2 * 9;
float *vec_y = vec_x + 2;
float *cntr = vec_y + 2;
memset(pts, 0, sizeof(float) * 7 * 7);
// Cache the current correction matrix.
world2machine_initialize();
vec_x[0] = world2machine_rotation_and_skew[0][0];
vec_x[1] = world2machine_rotation_and_skew[1][0];
vec_y[0] = world2machine_rotation_and_skew[0][1];
vec_y[1] = world2machine_rotation_and_skew[1][1];
cntr[0] = world2machine_shift[0];
cntr[1] = world2machine_shift[1];
// and reset the correction matrix, so the planner will not do anything.
world2machine_reset();
bool endstops_enabled = enable_endstops(false);
bool endstop_z_enabled = enable_z_endstop(false);
// Collect a matrix of 9x9 points.
for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
// Move up.
current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
enable_endstops(false);
enable_z_endstop(false);
go_to_current(homing_feedrate[Z_AXIS]/60);
// Go to the measurement point.
// Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
uint8_t ix = mesh_point % MESH_MEAS_NUM_X_POINTS; // from 0 to MESH_NUM_X_POINTS - 1
uint8_t iy = mesh_point / MESH_MEAS_NUM_X_POINTS;
if (iy & 1) ix = (MESH_MEAS_NUM_X_POINTS - 1) - ix;
float bedX = BED_X(ix, MESH_MEAS_NUM_X_POINTS);
float bedY = BED_Y(iy, MESH_MEAS_NUM_Y_POINTS);
current_position[X_AXIS] = vec_x[0] * bedX + vec_y[0] * bedY + cntr[0];
current_position[Y_AXIS] = vec_x[1] * bedX + vec_y[1] * bedY + cntr[1];
// The calibration points are very close to the min Y.
if (current_position[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION)
current_position[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
go_to_current(homing_feedrate[X_AXIS]/60);
find_bed_induction_sensor_point_z();
scan_bed_induction_sensor_point();
}
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
enable_endstops(false);
enable_z_endstop(false);
// Don't let the manage_inactivity() function remove power from the motors.
refresh_cmd_timeout();
enable_endstops(endstops_enabled);
enable_z_endstop(endstop_z_enabled);
return true;
}
#endif //NEW_XYZCAL
// Shift a Z axis by a given delta.
// To replace loading of the babystep correction.
static void shift_z(float delta)
{
plan_buffer_line(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS] - delta, current_position[E_AXIS], homing_feedrate[Z_AXIS]/40, active_extruder);
st_synchronize();
plan_set_z_position(current_position[Z_AXIS]);
}
// Number of baby steps applied
static int babystepLoadZ = 0;
void babystep_load()
{
babystepLoadZ = 0;
// Apply Z height correction aka baby stepping before mesh bed leveling gets activated.
if (calibration_status() < CALIBRATION_STATUS_LIVE_ADJUST)
{
check_babystep(); //checking if babystep is in allowed range, otherwise setting babystep to 0
// End of G80: Apply the baby stepping value.
babystepLoadZ = eeprom_read_word(reinterpret_cast<uint16_t *>(&(EEPROM_Sheets_base->
s[(eeprom_read_byte(&(EEPROM_Sheets_base->active_sheet)))].z_offset)));
#if 0
SERIAL_ECHO("Z baby step: ");
SERIAL_ECHO(babystepLoadZ);
SERIAL_ECHO(", current Z: ");
SERIAL_ECHO(current_position[Z_AXIS]);
SERIAL_ECHO("correction: ");
SERIAL_ECHO(float(babystepLoadZ) / float(axis_steps_per_unit[Z_AXIS]));
SERIAL_ECHOLN("");
#endif
}
}
void babystep_apply()
{
babystep_load();
shift_z(- float(babystepLoadZ) / float(cs.axis_steps_per_unit[Z_AXIS]));
}
void babystep_undo()
{
shift_z(float(babystepLoadZ) / float(cs.axis_steps_per_unit[Z_AXIS]));
babystepLoadZ = 0;
}
void babystep_reset()
{
babystepLoadZ = 0;
}
void count_xyz_details(float (&distanceMin)[2]) {
float cntr[2] = {
eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER + 0)),
eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER + 4))
};
float vec_x[2] = {
eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X + 0)),
eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X + 4))
};
float vec_y[2] = {
eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y + 0)),
eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y + 4))
};
#if 0
a2 = -1 * asin(vec_y[0] / MACHINE_AXIS_SCALE_Y);
a1 = asin(vec_x[1] / MACHINE_AXIS_SCALE_X);
angleDiff = fabs(a2 - a1);
#endif
for (uint8_t mesh_point = 0; mesh_point < 2; ++mesh_point) {
float y = vec_x[1] * pgm_read_float(bed_ref_points_4 + mesh_point * 2) + vec_y[1] * pgm_read_float(bed_ref_points_4 + mesh_point * 2 + 1) + cntr[1];
distanceMin[mesh_point] = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
}
}
/*
e_MBL_TYPE e_mbl_type = e_MBL_OPTIMAL;
void mbl_mode_set() {
switch (e_mbl_type) {
case e_MBL_OPTIMAL: e_mbl_type = e_MBL_PREC; break;
case e_MBL_PREC: e_mbl_type = e_MBL_FAST; break;
case e_MBL_FAST: e_mbl_type = e_MBL_OPTIMAL; break;
default: e_mbl_type = e_MBL_OPTIMAL; break;
}
eeprom_update_byte((uint8_t*)EEPROM_MBL_TYPE,(uint8_t)e_mbl_type);
}
void mbl_mode_init() {
uint8_t mbl_type = eeprom_read_byte((uint8_t*)EEPROM_MBL_TYPE);
if (mbl_type == 0xFF) e_mbl_type = e_MBL_OPTIMAL;
else e_mbl_type = mbl_type;
}
*/
void mbl_settings_init() {
//3x3 mesh; 3 Z-probes on each point, magnet elimination on
//magnet elimination: use aaproximate Z-coordinate instead of measured values for points which are near magnets
if (eeprom_read_byte((uint8_t*)EEPROM_MBL_MAGNET_ELIMINATION) == 0xFF) {
eeprom_update_byte((uint8_t*)EEPROM_MBL_MAGNET_ELIMINATION, 1);
}
if (eeprom_read_byte((uint8_t*)EEPROM_MBL_POINTS_NR) == 0xFF) {
eeprom_update_byte((uint8_t*)EEPROM_MBL_POINTS_NR, 3);
}
mbl_z_probe_nr = eeprom_read_byte((uint8_t*)EEPROM_MBL_PROBE_NR);
if (mbl_z_probe_nr == 0xFF) {
mbl_z_probe_nr = 3;
eeprom_update_byte((uint8_t*)EEPROM_MBL_PROBE_NR, mbl_z_probe_nr);
}
}
//parameter ix: index of mesh bed leveling point in X-axis (for meas_points == 7 is valid range from 0 to 6; for meas_points == 3 is valid range from 0 to 2 )
//parameter iy: index of mesh bed leveling point in Y-axis (for meas_points == 7 is valid range from 0 to 6; for meas_points == 3 is valid range from 0 to 2 )
//parameter meas_points: number of mesh bed leveling points in one axis; currently designed and tested for values 3 and 7
//parameter zigzag: false if ix is considered 0 on left side of bed and ix rises with rising X coordinate; true if ix is considered 0 on the right side of heatbed for odd iy values (zig zag mesh bed leveling movements)
//function returns true if point is considered valid (typicaly in safe distance from magnet or another object which inflences PINDA measurements)
bool mbl_point_measurement_valid(uint8_t ix, uint8_t iy, uint8_t meas_points, bool zigzag) {
//"human readable" heatbed plan
//magnet proximity influence Z coordinate measurements significantly (40 - 100 um)
//0 - measurement point is above magnet and Z coordinate can be influenced negatively
//1 - we should be in safe distance from magnets, measurement should be accurate
if ((ix >= meas_points) || (iy >= meas_points)) return false;
uint8_t valid_points_mask[7] = {
//[X_MAX,Y_MAX]
//0123456
0b1111111,//6
0b1111111,//5
0b1110111,//4
0b1111011,//3
0b1110111,//2
0b1111111,//1
0b1111111,//0
//[0,0]
};
if (meas_points == 3) {
ix *= 3;
iy *= 3;
}
if (zigzag) {
if ((iy % 2) == 0) return (valid_points_mask[6 - iy] & (1 << (6 - ix)));
else return (valid_points_mask[6 - iy] & (1 << ix));
}
else {
return (valid_points_mask[6 - iy] & (1 << (6 - ix)));
}
}
void mbl_single_point_interpolation(uint8_t x, uint8_t y, uint8_t meas_points) {
//printf_P(PSTR("x = %d; y = %d \n"), x, y);
uint8_t count = 0;
float z = 0;
if (mbl_point_measurement_valid(x, y + 1, meas_points, false)) { z += mbl.z_values[y + 1][x]; /*printf_P(PSTR("x; y+1: Z = %f \n"), mbl.z_values[y + 1][x]);*/ count++; }
if (mbl_point_measurement_valid(x, y - 1, meas_points, false)) { z += mbl.z_values[y - 1][x]; /*printf_P(PSTR("x; y-1: Z = %f \n"), mbl.z_values[y - 1][x]);*/ count++; }
if (mbl_point_measurement_valid(x + 1, y, meas_points, false)) { z += mbl.z_values[y][x + 1]; /*printf_P(PSTR("x+1; y: Z = %f \n"), mbl.z_values[y][x + 1]);*/ count++; }
if (mbl_point_measurement_valid(x - 1, y, meas_points, false)) { z += mbl.z_values[y][x - 1]; /*printf_P(PSTR("x-1; y: Z = %f \n"), mbl.z_values[y][x - 1]);*/ count++; }
if(count != 0) mbl.z_values[y][x] = z / count; //if we have at least one valid point in surrounding area use average value, otherwise use inaccurately measured Z-coordinate
//printf_P(PSTR("result: Z = %f \n\n"), mbl.z_values[y][x]);
}
void mbl_interpolation(uint8_t meas_points) {
for (uint8_t x = 0; x < meas_points; x++) {
for (uint8_t y = 0; y < meas_points; y++) {
if (!mbl_point_measurement_valid(x, y, meas_points, false)) {
mbl_single_point_interpolation(x, y, meas_points);
}
}
}
}
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