2017-05-16 11:45:28 +00:00
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#include "WipeTowerPrusaMM.hpp"
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2017-05-10 13:54:59 +00:00
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#include <assert.h>
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2017-05-12 12:22:20 +00:00
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#include <math.h>
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2017-05-10 13:54:59 +00:00
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#include <fstream>
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#include <iostream>
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2017-05-10 14:15:14 +00:00
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#ifdef __linux
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#include <strings.h>
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#endif /* __linux */
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2017-05-10 13:54:59 +00:00
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#ifdef _MSC_VER
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#define strcasecmp _stricmp
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#endif
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2017-05-16 11:45:28 +00:00
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namespace Slic3r
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{
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2017-05-16 11:45:28 +00:00
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namespace PrusaMultiMaterial {
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class Writer
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{
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public:
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Writer() :
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m_current_pos(std::numeric_limits<float>::max(), std::numeric_limits<float>::max()),
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m_current_z(0.f),
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m_current_feedrate(0.f),
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m_extrusion_flow(0.f) {}
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2017-05-10 13:54:59 +00:00
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2017-05-18 14:53:19 +00:00
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Writer& set_initial_position(const WipeTower::xy &pos) { m_current_pos = pos; return *this; }
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Writer& set_z(float z)
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{ m_current_z = z; return *this; }
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Writer& set_extrusion_flow(float flow)
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{ m_extrusion_flow = flow; return *this; }
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Writer& feedrate(float f)
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{
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if (f != m_current_feedrate)
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m_gcode += "G1" + set_format_F(f) + "\n";
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return *this;
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}
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const std::string& gcode() const { return m_gcode; }
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float x() const { return m_current_pos.x; }
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float y() const { return m_current_pos.y; }
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const WipeTower::xy& pos() const { return m_current_pos; }
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// Extrude with an explicitely provided amount of extrusion.
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Writer& extrude_explicit(float x, float y, float e, float f = 0.f)
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{
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if (x == m_current_pos.x && y == m_current_pos.y && e == 0.f && (f == 0.f || f == m_current_feedrate))
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return *this;
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m_gcode += "G1";
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if (x != m_current_pos.x)
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m_gcode += set_format_X(x);
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if (y != m_current_pos.y)
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m_gcode += set_format_Y(y);
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if (e != 0.f)
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m_gcode += set_format_E(e);
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if (f != 0.f && f != m_current_feedrate)
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m_gcode += set_format_F(f);
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m_gcode += "\n";
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return *this;
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}
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Writer& extrude_explicit(const WipeTower::xy &dest, float e, float f = 0.f)
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{ return extrude_explicit(dest.x, dest.y, e, f); }
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// Travel to a new XY position. f=0 means use the current value.
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Writer& travel(float x, float y, float f = 0.f)
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{ return extrude_explicit(x, y, 0.f, f); }
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Writer& travel(const WipeTower::xy &dest, float f = 0.f)
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{ return extrude_explicit(dest.x, dest.y, 0.f, f); }
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// Extrude a line from current position to x, y with the extrusion amount given by m_extrusion_flow.
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Writer& extrude(float x, float y, float f = 0.f)
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{
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float dx = x - m_current_pos.x;
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float dy = y - m_current_pos.y;
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return extrude_explicit(x, y, sqrt(dx*dx+dy*dy) * m_extrusion_flow, f);
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}
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Writer& extrude(const WipeTower::xy &dest, const float f = 0.f)
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{ return extrude(dest.x, dest.y, f); }
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Writer& load(float e, float f = 0.f)
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{
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if (e == 0.f && (f == 0.f || f == m_current_feedrate))
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return *this;
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m_gcode += "G1";
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if (e != 0.f)
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m_gcode += set_format_E(e);
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if (f != 0.f && f != m_current_feedrate)
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m_gcode += set_format_F(f);
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m_gcode += "\n";
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return *this;
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}
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2017-05-17 08:42:39 +00:00
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// Derectract while moving in the X direction.
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// If |x| > 0, the feed rate relates to the x distance,
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// otherwise the feed rate relates to the e distance.
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Writer& load_move_x(float x, float e, float f = 0.f)
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{ return extrude_explicit(x, m_current_pos.y, e, f); }
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Writer& retract(float e, float f = 0.f)
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{ return load(-e, f); }
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// Elevate the extruder head above the current print_z position.
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Writer& z_hop(float hop, float f = 0.f)
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{
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m_gcode += std::string("G1") + set_format_Z(m_current_z + hop);
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if (f != 0 && f != m_current_feedrate)
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m_gcode += set_format_F(f);
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m_gcode += "\n";
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return *this;
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}
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// Lower the extruder head back to the current print_z position.
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Writer& z_hop_reset(float f = 0.f)
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{ return z_hop(0, f); }
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// Move to x1, +y_increment,
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// extrude quickly amount e to x2 with feed f.
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Writer& ram(float x1, float x2, float dy, float e0, float e, float f)
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{
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extrude_explicit(x1, m_current_pos.y + dy, e0, f);
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extrude_explicit(x2, m_current_pos.y, e);
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return *this;
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}
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2017-05-10 13:54:59 +00:00
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2017-05-17 14:45:37 +00:00
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// Let the end of the pulled out filament cool down in the cooling tube
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// by moving up and down and moving the print head left / right
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// at the current Y position to spread the leaking material.
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Writer& cool(float x1, float x2, float e1, float e2, float f)
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{
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extrude_explicit(x1, m_current_pos.y, e1, f);
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extrude_explicit(x2, m_current_pos.y, e2);
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return *this;
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}
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Writer& set_tool(int tool)
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{
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char buf[64];
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sprintf(buf, "T%d\n", tool);
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m_gcode += buf;
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return *this;
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}
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2017-05-17 08:42:39 +00:00
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// Set extruder temperature, don't wait by default.
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Writer& set_extruder_temp(int temperature, bool wait = false)
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{
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char buf[128];
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sprintf(buf, "M%d S%d\n", wait ? 109 : 104, temperature);
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m_gcode += buf;
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return *this;
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};
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2017-05-17 08:42:39 +00:00
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// Set speed factor override percentage.
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Writer& speed_override(int speed)
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{
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char buf[128];
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sprintf(buf, "M220 S%d\n", speed);
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m_gcode += buf;
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return *this;
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};
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// Set digital trimpot motor
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Writer& set_extruder_trimpot(int current)
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{
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char buf[128];
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sprintf(buf, "M907 E%d\n", current);
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m_gcode += buf;
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return *this;
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};
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2017-05-17 08:42:39 +00:00
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Writer& flush_planner_queue()
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{
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2017-05-12 08:44:56 +00:00
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m_gcode += "G4 S0\n";
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return *this;
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}
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// Reset internal extruder counter.
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Writer& reset_extruder()
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{
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m_gcode += "G92 E0\n";
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return *this;
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}
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Writer& comment_with_value(const char *comment, int value)
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{
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char strvalue[64];
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sprintf(strvalue, "%d", value);
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m_gcode += std::string(";") + comment + strvalue + "\n";
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return *this;
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};
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Writer& comment_material(WipeTowerPrusaMM::material_type material)
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{
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m_gcode += "; material : ";
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switch (material)
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{
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case WipeTowerPrusaMM::PVA:
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m_gcode += "#8 (PVA)";
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break;
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case WipeTowerPrusaMM::SCAFF:
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m_gcode += "#5 (Scaffold)";
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break;
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case WipeTowerPrusaMM::FLEX:
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m_gcode += "#4 (Flex)";
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break;
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default:
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m_gcode += "DEFAULT (PLA)";
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break;
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}
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m_gcode += "\n";
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return *this;
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};
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Writer& append(const char *text) { m_gcode += text; return *this; }
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private:
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WipeTower::xy m_current_pos;
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float m_current_z;
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float m_current_feedrate;
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float m_extrusion_flow;
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std::string m_gcode;
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std::string set_format_X(float x) {
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char buf[64];
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sprintf(buf, " X%.3f", x);
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m_current_pos.x = x;
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return buf;
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}
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std::string set_format_Y(float y) {
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char buf[64];
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sprintf(buf, " Y%.3f", y);
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m_current_pos.y = y;
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return buf;
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}
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2017-05-17 08:42:39 +00:00
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std::string set_format_Z(float z) {
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char buf[64];
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sprintf(buf, " Z%.3f", z);
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return buf;
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}
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std::string set_format_E(float e) {
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char buf[64];
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sprintf(buf, " E%.4f", e);
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return buf;
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}
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std::string set_format_F(float f) {
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char buf[64];
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sprintf(buf, " F%d", int(floor(f + 0.5f)));
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m_current_feedrate = f;
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return buf;
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2017-05-10 13:54:59 +00:00
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}
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};
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2017-05-16 11:45:28 +00:00
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} // namespace PrusaMultiMaterial
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WipeTowerPrusaMM::material_type WipeTowerPrusaMM::parse_material(const char *name)
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{
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if (strcasecmp(name, "PLA") == 0)
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return PLA;
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if (strcasecmp(name, "ABS") == 0)
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return ABS;
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if (strcasecmp(name, "PET") == 0)
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return PET;
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if (strcasecmp(name, "HIPS") == 0)
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return HIPS;
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if (strcasecmp(name, "FLEX") == 0)
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return FLEX;
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if (strcasecmp(name, "SCAFF") == 0)
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return SCAFF;
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if (strcasecmp(name, "EDGE") == 0)
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return EDGE;
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if (strcasecmp(name, "NGEN") == 0)
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return NGEN;
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if (strcasecmp(name, "PVA") == 0)
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return PVA;
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return INVALID;
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}
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2017-05-18 14:53:19 +00:00
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std::pair<std::string, WipeTower::xy> WipeTowerPrusaMM::tool_change(int tool, Purpose purpose)
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{
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// Either it is the last tool unload,
|
|
|
|
// or there must be a nonzero wipe tower partitions available.
|
|
|
|
assert(tool < 0 || it_layer_tools->wipe_tower_partitions > 0);
|
|
|
|
|
2017-05-17 14:45:37 +00:00
|
|
|
if (m_idx_tool_change_in_layer == (unsigned int)(-1)) {
|
2017-05-16 11:45:28 +00:00
|
|
|
// First layer, prime the extruder.
|
2017-05-18 14:53:19 +00:00
|
|
|
return toolchange_Brim(purpose);
|
2017-05-17 08:42:39 +00:00
|
|
|
}
|
2017-05-16 11:45:28 +00:00
|
|
|
|
|
|
|
box_coordinates cleaning_box(
|
2017-05-17 14:45:37 +00:00
|
|
|
m_wipe_tower_pos + xy(0.f, m_current_wipe_start_y + 0.5f * m_perimeter_width),
|
2017-05-12 08:44:56 +00:00
|
|
|
m_wipe_tower_width,
|
2017-05-17 14:45:37 +00:00
|
|
|
m_wipe_area - m_perimeter_width);
|
2017-05-16 11:45:28 +00:00
|
|
|
|
|
|
|
PrusaMultiMaterial::Writer writer;
|
|
|
|
writer.set_extrusion_flow(m_extrusion_flow)
|
|
|
|
.set_z(m_z_pos)
|
|
|
|
.append(";--------------------\n"
|
|
|
|
"; CP TOOLCHANGE START\n")
|
2017-05-18 14:53:19 +00:00
|
|
|
.comment_with_value(" toolchange #", m_num_tool_changes)
|
2017-05-16 11:45:28 +00:00
|
|
|
.comment_material(m_current_material)
|
|
|
|
.append(";--------------------\n")
|
2017-05-18 14:53:19 +00:00
|
|
|
.speed_override(100);
|
|
|
|
|
|
|
|
xy initial_position = ((m_current_shape == SHAPE_NORMAL) ? cleaning_box.ld : cleaning_box.lu) +
|
|
|
|
xy(m_perimeter_width, ((m_current_shape == SHAPE_NORMAL) ? 1.f : -1.f) * m_perimeter_width);
|
|
|
|
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
|
|
|
// Scaffold leaks terribly, reduce leaking by a full retract when going to the wipe tower.
|
|
|
|
float initial_retract = ((m_current_material == SCAFF) ? 1.f : 0.5f) * m_retract;
|
|
|
|
writer // Lift for a Z hop.
|
|
|
|
.z_hop(m_zhop, 7200)
|
|
|
|
// Additional retract on move to tower.
|
|
|
|
.retract(initial_retract, 3600)
|
|
|
|
// Move to a starting position, one perimeter width inside the cleaning box.
|
|
|
|
.travel(initial_position, 7200)
|
|
|
|
// Unlift for a Z hop.
|
|
|
|
.z_hop_reset(7200)
|
|
|
|
// Additional retract on move to tower.
|
|
|
|
.load(initial_retract, 3600)
|
|
|
|
.load(m_retract, 1500);
|
|
|
|
} else {
|
|
|
|
// Already at the initial position.
|
|
|
|
writer.set_initial_position(initial_position);
|
2017-05-16 11:45:28 +00:00
|
|
|
}
|
|
|
|
|
2017-05-18 14:53:19 +00:00
|
|
|
if (purpose == PURPOSE_EXTRUDE || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
2017-05-18 17:05:44 +00:00
|
|
|
// Increase the extruder driver current to allow fast ramming.
|
|
|
|
writer.set_extruder_trimpot(750);
|
2017-05-18 14:53:19 +00:00
|
|
|
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
|
|
|
|
toolchange_Unload(writer, cleaning_box, m_current_material,
|
|
|
|
m_is_first_layer ? m_first_layer_temperature[tool] : m_temperature[tool]);
|
|
|
|
|
|
|
|
if (tool >= 0) {
|
|
|
|
// This is not the last change.
|
|
|
|
// Change the tool, set a speed override for soluble and flex materials.
|
|
|
|
toolchange_Change(writer, tool, m_material[tool]);
|
|
|
|
toolchange_Load(writer, cleaning_box);
|
|
|
|
// Wipe the newly loaded filament until the end of the assigned wipe area.
|
|
|
|
toolchange_Wipe(writer, cleaning_box);
|
|
|
|
// Draw a perimeter around cleaning_box and wipe.
|
2017-05-19 17:24:21 +00:00
|
|
|
box_coordinates box = cleaning_box;
|
|
|
|
if (m_current_shape == SHAPE_REVERSED) {
|
|
|
|
std::swap(box.lu, box.ld);
|
|
|
|
std::swap(box.ru, box.rd);
|
|
|
|
}
|
|
|
|
// Draw a perimeter around cleaning_box.
|
|
|
|
writer.travel(box.lu, 7000)
|
|
|
|
.extrude(box.ld, 3200).extrude(box.rd)
|
|
|
|
.extrude(box.ru).extrude(box.lu);
|
|
|
|
// Wipe the nozzle.
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE)
|
|
|
|
writer.travel(box.ru, 7200)
|
|
|
|
.travel(box.lu);
|
2017-05-18 14:53:19 +00:00
|
|
|
}
|
|
|
|
|
|
|
|
// Reset the extruder current to a normal value.
|
|
|
|
writer.set_extruder_trimpot(550)
|
2017-05-19 17:24:21 +00:00
|
|
|
.feedrate(6000)
|
2017-05-18 14:53:19 +00:00
|
|
|
.flush_planner_queue()
|
|
|
|
.reset_extruder()
|
|
|
|
.append("; CP TOOLCHANGE END\n"
|
|
|
|
";------------------\n"
|
|
|
|
"\n\n");
|
|
|
|
|
|
|
|
++ m_num_tool_changes;
|
|
|
|
++ m_idx_tool_change_in_layer;
|
|
|
|
m_current_wipe_start_y += m_wipe_area;
|
|
|
|
}
|
2017-05-16 11:45:28 +00:00
|
|
|
|
|
|
|
return std::pair<std::string, xy>(writer.gcode(), writer.pos());
|
|
|
|
}
|
|
|
|
|
2017-05-18 14:53:19 +00:00
|
|
|
std::pair<std::string, WipeTower::xy> WipeTowerPrusaMM::toolchange_Brim(Purpose purpose, bool sideOnly, float y_offset)
|
2017-05-16 11:45:28 +00:00
|
|
|
{
|
|
|
|
const box_coordinates wipeTower_box(
|
|
|
|
m_wipe_tower_pos,
|
|
|
|
m_wipe_tower_width,
|
|
|
|
m_wipe_area * float(m_max_color_changes) - m_perimeter_width / 2);
|
|
|
|
|
|
|
|
PrusaMultiMaterial::Writer writer;
|
|
|
|
writer.set_extrusion_flow(m_extrusion_flow * 1.1f)
|
2017-05-12 08:44:56 +00:00
|
|
|
// Let the writer know the current Z position as a base for Z-hop.
|
|
|
|
.set_z(m_z_pos)
|
|
|
|
.append(
|
|
|
|
";-------------------------------------\n"
|
|
|
|
"; CP WIPE TOWER FIRST LAYER BRIM START\n");
|
|
|
|
|
2017-05-18 14:53:19 +00:00
|
|
|
xy initial_position = wipeTower_box.lu - xy(m_perimeter_width * 10.f, 0);
|
|
|
|
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE)
|
|
|
|
// Move with Z hop.
|
|
|
|
writer.z_hop(m_zhop, 7200)
|
|
|
|
.travel(initial_position, 6000)
|
|
|
|
.z_hop_reset(7200);
|
|
|
|
else
|
|
|
|
writer.set_initial_position(initial_position);
|
|
|
|
|
|
|
|
if (purpose == PURPOSE_EXTRUDE || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
|
|
|
// Prime the extruder 10*m_perimeter_width left along the vertical edge of the wipe tower.
|
|
|
|
writer.extrude_explicit(wipeTower_box.ld - xy(m_perimeter_width * 10.f, 0), m_retract, 2400);
|
|
|
|
|
|
|
|
// The tool is supposed to be active and primed at the time when the wipe tower brim is extruded.
|
|
|
|
// toolchange_Change(writer, int(tool), m_material[tool]);
|
|
|
|
|
|
|
|
if (sideOnly) {
|
|
|
|
float x_offset = m_perimeter_width;
|
|
|
|
for (size_t i = 0; i < 4; ++ i, x_offset += m_perimeter_width)
|
|
|
|
writer.travel (wipeTower_box.ld + xy(- x_offset, y_offset), 7000)
|
|
|
|
.extrude(wipeTower_box.lu + xy(- x_offset, - y_offset), 2100);
|
|
|
|
writer.travel(wipeTower_box.rd + xy(x_offset, y_offset), 7000);
|
|
|
|
x_offset = m_perimeter_width;
|
|
|
|
for (size_t i = 0; i < 4; ++ i, x_offset += m_perimeter_width)
|
|
|
|
writer.travel (wipeTower_box.rd + xy(x_offset, y_offset), 7000)
|
|
|
|
.extrude(wipeTower_box.ru + xy(x_offset, - y_offset), 2100);
|
|
|
|
} else {
|
|
|
|
// Extrude 4 rounds of a brim around the future wipe tower.
|
|
|
|
box_coordinates box(wipeTower_box);
|
|
|
|
//FIXME why is the box shifted in +Y by 0.5f * m_perimeter_width?
|
|
|
|
box.translate(0.f, 0.5f * m_perimeter_width);
|
|
|
|
box.expand(0.5f * m_perimeter_width);
|
|
|
|
for (size_t i = 0; i < 4; ++ i) {
|
|
|
|
writer.travel (box.ld, 7000)
|
|
|
|
.extrude(box.lu, 2100).extrude(box.ru)
|
|
|
|
.extrude(box.rd ).extrude(box.ld);
|
|
|
|
box.expand(m_perimeter_width);
|
|
|
|
}
|
2017-05-12 08:44:56 +00:00
|
|
|
}
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-19 17:24:21 +00:00
|
|
|
// Move to the front left corner.
|
|
|
|
writer.travel(wipeTower_box.ld, 7000);
|
|
|
|
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE)
|
|
|
|
// Wipe along the front edge.
|
|
|
|
writer.travel(wipeTower_box.rd)
|
|
|
|
.travel(wipeTower_box.ld);
|
|
|
|
|
|
|
|
writer.append("; CP WIPE TOWER FIRST LAYER BRIM END\n"
|
2017-05-18 14:53:19 +00:00
|
|
|
";-----------------------------------\n");
|
|
|
|
|
|
|
|
// Mark the brim as extruded.
|
|
|
|
m_idx_tool_change_in_layer = 0;
|
|
|
|
}
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
return std::pair<std::string, xy>(writer.gcode(), writer.pos());
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
|
2017-05-16 11:45:28 +00:00
|
|
|
void WipeTowerPrusaMM::toolchange_Unload(
|
|
|
|
PrusaMultiMaterial::Writer &writer,
|
2017-05-12 08:44:56 +00:00
|
|
|
const box_coordinates &cleaning_box,
|
2017-05-17 14:45:37 +00:00
|
|
|
const material_type current_material,
|
|
|
|
const int new_temperature)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-17 14:45:37 +00:00
|
|
|
float xl = cleaning_box.ld.x + 0.5f * m_perimeter_width;
|
|
|
|
float xr = cleaning_box.rd.x - 0.5f * m_perimeter_width;
|
|
|
|
float y_step = ((m_current_shape == SHAPE_NORMAL) ? 1.f : -1.f) * m_perimeter_width;
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-18 14:53:19 +00:00
|
|
|
writer.append("; CP TOOLCHANGE UNLOAD\n");
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Ram the hot material out of the extruder melt zone.
|
2017-05-17 14:45:37 +00:00
|
|
|
// Current extruder position is on the left, one perimeter inside the cleaning box in both X and Y.
|
2017-05-20 16:59:05 +00:00
|
|
|
float e0 = m_perimeter_width * m_extrusion_flow;
|
|
|
|
float e = (xr - xl) * m_extrusion_flow;
|
2017-05-17 14:45:37 +00:00
|
|
|
switch (current_material)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-17 16:14:47 +00:00
|
|
|
case ABS:
|
2017-05-12 08:44:56 +00:00
|
|
|
// ramming start end y increment amount feedrate
|
2017-05-20 16:59:05 +00:00
|
|
|
writer.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width, y_step * 0.2f, 0, 1.2f * e, 4000)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 1.2f, e0, 1.6f * e, 4600)
|
|
|
|
.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width * 2, y_step * 1.2f, e0, 1.8f * e, 5000)
|
|
|
|
.ram(xr - m_perimeter_width * 2, xl + m_perimeter_width * 2, y_step * 1.2f, e0, 1.8f * e, 5000);
|
2017-05-17 16:14:47 +00:00
|
|
|
break;
|
|
|
|
case PVA:
|
2017-05-20 16:59:05 +00:00
|
|
|
writer.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width, y_step * 0.2f, 0, 3, 4000)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 1.5f, 0, 3, 4500)
|
|
|
|
.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width * 2, y_step * 1.5f, 0, 3, 4800)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 1.5f, 0, 3, 5000);
|
2017-05-12 08:44:56 +00:00
|
|
|
break;
|
2017-05-10 13:54:59 +00:00
|
|
|
case SCAFF:
|
2017-05-20 16:59:05 +00:00
|
|
|
writer.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width, y_step * 2.f, 0, 3, 4000)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 3.f, 0, 4, 4600)
|
|
|
|
.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width * 2, y_step * 3.f, 0, 4.5, 5200);
|
2017-05-12 08:44:56 +00:00
|
|
|
break;
|
2017-05-10 13:54:59 +00:00
|
|
|
default:
|
2017-05-20 16:59:05 +00:00
|
|
|
writer.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width, y_step * 0.2f, 0, 1.6f * e, 4000)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 1.2f, e0, 1.65f * e, 4600)
|
|
|
|
.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width * 2, y_step * 1.2f, e0, 1.74f * e, 5200);
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Pull the filament end into a cooling tube.
|
2017-05-17 14:45:37 +00:00
|
|
|
writer.retract(15, 5000).retract(50, 5400).retract(15, 3000).retract(12, 2000);
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-17 14:45:37 +00:00
|
|
|
if (new_temperature != 0)
|
2017-05-12 08:44:56 +00:00
|
|
|
// Set the extruder temperature, but don't wait.
|
2017-05-17 14:45:37 +00:00
|
|
|
writer.set_extruder_temp(new_temperature, false);
|
|
|
|
|
|
|
|
// In case the current print head position is closer to the left edge, reverse the direction.
|
|
|
|
if (std::abs(writer.x() - xl) < std::abs(writer.x() - xr))
|
|
|
|
std::swap(xl, xr);
|
|
|
|
// Horizontal cooling moves will be performed at the following Y coordinate:
|
2017-05-17 16:14:47 +00:00
|
|
|
writer.travel(xr, writer.y() + y_step * 0.8f, 7200);
|
2017-05-17 14:45:37 +00:00
|
|
|
switch (current_material)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-17 16:14:47 +00:00
|
|
|
case ABS:
|
|
|
|
writer.cool(xl, xr, 3, -5, 1600)
|
|
|
|
.cool(xl, xr, 5, -5, 2000)
|
|
|
|
.cool(xl, xr, 5, -5, 2400)
|
|
|
|
.cool(xl, xr, 5, -3, 2400);
|
|
|
|
break;
|
2017-05-12 08:44:56 +00:00
|
|
|
case PVA:
|
|
|
|
writer.cool(xl, xr, 3, -5, 1600)
|
|
|
|
.cool(xl, xr, 5, -5, 2000)
|
|
|
|
.cool(xl, xr, 5, -5, 2200)
|
|
|
|
.cool(xl, xr, 5, -5, 2400)
|
|
|
|
.cool(xl, xr, 5, -5, 2400)
|
2017-05-17 14:45:37 +00:00
|
|
|
.cool(xl, xr, 5, -3, 2400);
|
2017-05-10 13:54:59 +00:00
|
|
|
break;
|
2017-05-12 08:44:56 +00:00
|
|
|
case SCAFF:
|
|
|
|
writer.cool(xl, xr, 3, -5, 1600)
|
|
|
|
.cool(xl, xr, 5, -5, 2000)
|
|
|
|
.cool(xl, xr, 5, -5, 2200)
|
|
|
|
.cool(xl, xr, 5, -5, 2200)
|
2017-05-17 14:45:37 +00:00
|
|
|
.cool(xl, xr, 5, -3, 2400);
|
2017-05-12 08:44:56 +00:00
|
|
|
break;
|
|
|
|
default:
|
|
|
|
writer.cool(xl, xr, 3, -5, 1600)
|
|
|
|
.cool(xl, xr, 5, -5, 2000)
|
|
|
|
.cool(xl, xr, 5, -5, 2400)
|
|
|
|
.cool(xl, xr, 5, -3, 2400);
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
writer.flush_planner_queue();
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-12 08:44:56 +00:00
|
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// Change the tool, set a speed override for solube and flex materials.
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2017-05-16 11:45:28 +00:00
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void WipeTowerPrusaMM::toolchange_Change(
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PrusaMultiMaterial::Writer &writer,
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2017-05-17 14:45:37 +00:00
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const int new_tool,
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2017-05-12 08:44:56 +00:00
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material_type new_material)
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2017-05-10 13:54:59 +00:00
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{
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2017-05-12 08:44:56 +00:00
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// Speed override for the material. Go slow for flex and soluble materials.
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int speed_override;
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switch (new_material) {
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2017-05-17 16:14:47 +00:00
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case PVA: speed_override = (m_z_pos < 0.80f) ? 60 : 80; break;
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2017-05-12 08:44:56 +00:00
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case SCAFF: speed_override = 35; break;
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case FLEX: speed_override = 35; break;
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default: speed_override = 100;
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2017-05-10 13:54:59 +00:00
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}
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2017-05-17 14:45:37 +00:00
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writer.set_tool(new_tool)
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2017-05-12 08:44:56 +00:00
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.speed_override(speed_override)
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.flush_planner_queue();
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2017-05-17 14:45:37 +00:00
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m_current_material = new_material;
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2017-05-10 13:54:59 +00:00
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}
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2017-05-16 11:45:28 +00:00
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void WipeTowerPrusaMM::toolchange_Load(
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PrusaMultiMaterial::Writer &writer,
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const box_coordinates &cleaning_box)
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2017-05-10 13:54:59 +00:00
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{
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2017-05-16 11:45:28 +00:00
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float xl = cleaning_box.ld.x + m_perimeter_width;
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float xr = cleaning_box.rd.x - m_perimeter_width;
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2017-05-12 08:44:56 +00:00
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writer.append("; CP TOOLCHANGE LOAD\n")
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// Load the filament while moving left / right,
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// so the excess material will not create a blob at a single position.
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2017-05-17 14:45:37 +00:00
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.load_move_x(xr, 20, 1400)
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.load_move_x(xl, 40, 3000)
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.load_move_x(xr, 20, 1600)
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.load_move_x(xl, 10, 1000);
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2017-05-12 08:44:56 +00:00
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// Extrude first five lines (just three lines if colorInit is set).
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writer.extrude(xr, writer.y(), 1600);
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2017-05-17 14:45:37 +00:00
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bool colorInit = false;
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2017-05-12 08:44:56 +00:00
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size_t pass = colorInit ? 1 : 2;
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2017-05-17 14:45:37 +00:00
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float dy = ((m_current_shape == SHAPE_NORMAL) ? 1.f : -1.f) * m_perimeter_width * 0.85f;
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for (int i = 0; i < pass; ++ i) {
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writer.travel (xr, writer.y() + dy, 7200);
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writer.extrude(xl, writer.y(), 2200);
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writer.travel (xl, writer.y() + dy, 7200);
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writer.extrude(xr, writer.y(), 2200);
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}
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2017-05-12 08:44:56 +00:00
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// Reset the extruder current to the normal value.
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writer.set_extruder_trimpot(550);
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}
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2017-05-10 13:54:59 +00:00
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2017-05-12 08:44:56 +00:00
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// Wipe the newly loaded filament until the end of the assigned wipe area.
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2017-05-16 11:45:28 +00:00
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void WipeTowerPrusaMM::toolchange_Wipe(
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PrusaMultiMaterial::Writer &writer,
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2017-05-17 14:45:37 +00:00
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const box_coordinates &cleaning_box)
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2017-05-12 08:44:56 +00:00
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{
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// Increase flow on first layer, slow down print.
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2017-05-16 11:45:28 +00:00
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writer.set_extrusion_flow(m_extrusion_flow * (m_is_first_layer ? 1.18f : 1.f))
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2017-05-12 08:44:56 +00:00
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.append("; CP TOOLCHANGE WIPE\n");
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2017-05-16 11:45:28 +00:00
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float wipe_coeff = m_is_first_layer ? 0.5f : 1.f;
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float xl = cleaning_box.ld.x + 2.f * m_perimeter_width;
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float xr = cleaning_box.rd.x - 2.f * m_perimeter_width;
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2017-05-12 08:44:56 +00:00
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// Wipe speed will increase up to 4800.
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2017-05-17 14:45:37 +00:00
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float wipe_speed = 4200.f;
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float wipe_speed_inc = 50.f;
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float wipe_speed_max = 4800.f;
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2017-05-12 08:44:56 +00:00
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// Y increment per wipe line.
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2017-05-20 16:59:05 +00:00
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float dy = ((m_current_shape == SHAPE_NORMAL) ? 1.f : -1.f) * m_perimeter_width * 0.8f;
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2017-05-12 08:44:56 +00:00
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for (bool p = true; ; p = ! p) {
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2017-05-17 14:45:37 +00:00
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wipe_speed = std::min(wipe_speed_max, wipe_speed + wipe_speed_inc);
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2017-05-17 08:42:39 +00:00
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if (p) {
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2017-05-17 14:45:37 +00:00
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writer.extrude(xl - m_perimeter_width / 2, writer.y() + dy, wipe_speed * wipe_coeff);
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writer.extrude(xr + m_perimeter_width, writer.y());
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2017-05-17 08:42:39 +00:00
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} else {
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2017-05-17 14:45:37 +00:00
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writer.extrude(xl - m_perimeter_width, writer.y() + dy, wipe_speed * wipe_coeff);
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writer.extrude(xr + m_perimeter_width * 2, writer.y());
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2017-05-17 08:42:39 +00:00
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}
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2017-05-17 14:45:37 +00:00
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wipe_speed = std::min(wipe_speed_max, wipe_speed + wipe_speed_inc);
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writer.extrude(xr + m_perimeter_width, writer.y() + dy, wipe_speed * wipe_coeff);
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writer.extrude(xl - m_perimeter_width, writer.y());
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2017-05-16 11:45:28 +00:00
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if ((m_current_shape == SHAPE_NORMAL) ?
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(writer.y() > cleaning_box.lu.y - m_perimeter_width) :
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(writer.y() < cleaning_box.ld.y + m_perimeter_width))
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2017-05-12 08:44:56 +00:00
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// Next wipe line does not fit the cleaning box.
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break;
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2017-05-10 13:54:59 +00:00
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}
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2017-05-12 08:44:56 +00:00
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// Reset the extrusion flow.
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2017-05-16 11:45:28 +00:00
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writer.set_extrusion_flow(m_extrusion_flow);
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2017-05-10 13:54:59 +00:00
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}
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2017-05-18 14:53:19 +00:00
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std::pair<std::string, WipeTower::xy> WipeTowerPrusaMM::finish_layer(Purpose purpose)
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2017-05-10 13:54:59 +00:00
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{
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2017-05-17 14:45:37 +00:00
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// This should only be called if the layer is not finished yet.
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// Otherwise the caller would likely travel to the wipe tower in vain.
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assert(! this->layer_finished());
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2017-05-16 11:45:28 +00:00
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PrusaMultiMaterial::Writer writer;
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writer.set_extrusion_flow(m_extrusion_flow)
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2017-05-12 08:44:56 +00:00
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.set_z(m_z_pos)
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.append(";--------------------\n"
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"; CP EMPTY GRID START\n")
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2017-05-18 14:53:19 +00:00
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// m_num_layer_changes is incremented by set_z, so it is 1 based.
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.comment_with_value(" layer #", m_num_layer_changes - 1);
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2017-05-10 13:54:59 +00:00
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2017-05-12 08:44:56 +00:00
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// Slow down on the 1st layer.
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2017-05-16 11:45:28 +00:00
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float speed_factor = m_is_first_layer ? 0.5f : 1.f;
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2017-05-10 13:54:59 +00:00
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2017-05-17 14:45:37 +00:00
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box_coordinates fill_box(m_wipe_tower_pos + xy(0.f, float(m_idx_tool_change_in_layer) * m_wipe_area),
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m_wipe_tower_width, float(m_max_color_changes - m_idx_tool_change_in_layer) * m_wipe_area);
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fill_box.expand(0.f, - 0.5f * m_perimeter_width);
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2017-05-10 13:54:59 +00:00
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{
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2017-05-16 11:45:28 +00:00
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float firstLayerOffset = 0.f;
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2017-05-17 14:45:37 +00:00
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fill_box.ld.y += firstLayerOffset;
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fill_box.rd.y += firstLayerOffset;
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2017-05-10 13:54:59 +00:00
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}
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2017-05-12 08:44:56 +00:00
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2017-05-18 14:53:19 +00:00
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if (purpose == PURPOSE_MOVE_TO_TOWER || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
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if (m_idx_tool_change_in_layer == 0) {
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// There were no tool changes at all in this layer.
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writer.retract(m_retract * 1.5f, 3600)
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// Jump with retract to fill_box.ld + a random shift in +x.
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.z_hop(m_zhop, 7200)
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.travel(fill_box.ld + xy(5.f + 15.f * float(rand()) / RAND_MAX, 0.f), 7000)
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.z_hop_reset(7200)
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// Prime the extruder.
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.load_move_x(fill_box.ld.x, m_retract * 1.5f, 3600);
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} else {
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// Otherwise the extruder is already over the wipe tower.
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2017-05-10 13:54:59 +00:00
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}
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2017-05-18 14:53:19 +00:00
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} else {
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// The print head is inside the wipe tower. Rather move to the start of the following extrusion.
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// writer.set_initial_position(fill_box.ld);
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writer.travel(fill_box.ld, 7000);
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2017-05-10 13:54:59 +00:00
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}
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2017-05-18 14:53:19 +00:00
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if (purpose == PURPOSE_EXTRUDE || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
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// Extrude the first perimeter.
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box_coordinates box = fill_box;
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writer.extrude(box.lu, 2400 * speed_factor)
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.extrude(box.ru)
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.extrude(box.rd)
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.extrude(box.ld + xy(m_perimeter_width / 2, 0));
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// Extrude second perimeter.
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box.expand(- m_perimeter_width / 2);
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writer.extrude(box.lu, 3200 * speed_factor)
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.extrude(box.ru)
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.extrude(box.rd)
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.extrude(box.ld + xy(m_perimeter_width / 2, 0))
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.extrude(box.ld + xy(m_perimeter_width / 2, m_perimeter_width / 2));
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// Extrude an inverse U at the left of the region.
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writer.extrude(fill_box.ld + xy(m_perimeter_width * 3, m_perimeter_width), 2900 * speed_factor)
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.extrude(fill_box.lu + xy(m_perimeter_width * 3, - m_perimeter_width))
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.extrude(fill_box.lu + xy(m_perimeter_width * 6, - m_perimeter_width))
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.extrude(fill_box.ld + xy(m_perimeter_width * 6, m_perimeter_width));
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if (fill_box.lu.y - fill_box.ld.y > 4.f) {
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// Extrude three zig-zags.
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float step = (m_wipe_tower_width - m_perimeter_width * 12.f) / 12.f;
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for (size_t i = 0; i < 3; ++ i) {
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writer.extrude(writer.x() + step, fill_box.ld.y + m_perimeter_width * 8, 3200 * speed_factor);
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writer.extrude(writer.x() , fill_box.lu.y - m_perimeter_width * 8);
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writer.extrude(writer.x() + step, fill_box.lu.y - m_perimeter_width );
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writer.extrude(writer.x() + step, fill_box.lu.y - m_perimeter_width * 8);
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writer.extrude(writer.x() , fill_box.ld.y + m_perimeter_width * 8);
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writer.extrude(writer.x() + step, fill_box.ld.y + m_perimeter_width );
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}
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}
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// Extrude an inverse U at the left of the region.
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writer.extrude(fill_box.ru + xy(- m_perimeter_width * 6, - m_perimeter_width), 2900 * speed_factor)
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.extrude(fill_box.ru + xy(- m_perimeter_width * 3, - m_perimeter_width))
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.extrude(fill_box.rd + xy(- m_perimeter_width * 3, m_perimeter_width))
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2017-05-19 17:24:21 +00:00
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.extrude(fill_box.rd + xy(- m_perimeter_width, m_perimeter_width));
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if (purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE)
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// Wipe along the front side of the current wiping box.
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writer.travel(fill_box.ld + xy( m_perimeter_width, m_perimeter_width / 2), 7200)
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.travel(fill_box.rd + xy(- m_perimeter_width, m_perimeter_width / 2));
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else
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writer.feedrate(7200);
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writer.append("; CP EMPTY GRID END\n"
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2017-05-18 14:53:19 +00:00
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";------------------\n\n\n\n\n\n\n");
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// Indicate that this wipe tower layer is fully covered.
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2017-05-22 18:56:42 +00:00
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m_idx_tool_change_in_layer = (unsigned int)m_max_color_changes;
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2017-05-18 14:53:19 +00:00
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}
|
2017-05-12 08:44:56 +00:00
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2017-05-16 11:45:28 +00:00
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return std::pair<std::string, xy>(writer.gcode(), writer.pos());
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2017-05-10 13:54:59 +00:00
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}
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2017-05-16 11:45:28 +00:00
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}; // namespace Slic3r
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