2017-05-16 11:45:28 +00:00
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#ifndef WipeTowerPrusaMM_hpp_
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#define WipeTowerPrusaMM_hpp_
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#include <algorithm>
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2017-05-16 14:02:52 +00:00
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#include <cmath>
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2017-05-16 11:45:28 +00:00
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#include <string>
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#include <utility>
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#include "WipeTower.hpp"
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2017-12-07 10:59:14 +00:00
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// Following is used to calculate extrusion flow - should be taken from config in future
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2018-02-21 12:07:32 +00:00
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constexpr float Filament_Area = M_PI * 1.75f * 1.75f / 4.f; // filament area in mm^3
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2017-12-07 10:59:14 +00:00
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constexpr float Nozzle_Diameter = 0.4f; // nozzle diameter in mm
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// desired line width (oval) in multiples of nozzle diameter - may not be actually neccessary to adjust
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2018-02-21 12:07:32 +00:00
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constexpr float Width_To_Nozzle_Ratio = 1.25f;
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2017-12-21 12:28:26 +00:00
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2018-02-21 12:07:32 +00:00
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// m_perimeter_width was hardcoded until now as 0.5 (for 0.4 nozzle and 0.2 layer height)
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// FIXME m_perimeter_width is used in plan_toolchange - take care of proper initialization value when changing to variable
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constexpr float Konst = 1.f;
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2017-12-07 10:59:14 +00:00
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constexpr float m_perimeter_width = Nozzle_Diameter * Width_To_Nozzle_Ratio * Konst;
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2017-12-21 12:28:26 +00:00
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constexpr float WT_EPSILON = 1e-3f;
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2017-12-07 10:59:14 +00:00
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2017-11-30 11:08:22 +00:00
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2017-05-16 11:45:28 +00:00
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namespace Slic3r
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{
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namespace PrusaMultiMaterial {
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class Writer;
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};
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class WipeTowerPrusaMM : public WipeTower
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{
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public:
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enum material_type
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{
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INVALID = -1,
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PLA = 0, // E:210C B:55C
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ABS = 1, // E:255C B:100C
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PET = 2, // E:240C B:90C
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HIPS = 3, // E:220C B:100C
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FLEX = 4, // E:245C B:80C
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SCAFF = 5, // E:215C B:55C
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EDGE = 6, // E:240C B:80C
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NGEN = 7, // E:230C B:80C
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PVA = 8 // E:210C B:80C
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};
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// Parse material name into material_type.
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static material_type parse_material(const char *name);
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// x -- x coordinates of wipe tower in mm ( left bottom corner )
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// y -- y coordinates of wipe tower in mm ( left bottom corner )
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// width -- width of wipe tower in mm ( default 60 mm - leave as it is )
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// wipe_area -- space available for one toolchange in mm
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WipeTowerPrusaMM(float x, float y, float width, float wipe_area, float rotation_angle, unsigned int initial_tool) :
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m_wipe_tower_pos(x, y),
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m_wipe_tower_width(width),
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m_wipe_tower_rotation_angle(rotation_angle),
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m_y_shift(0.f),
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m_z_pos(0.f),
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m_is_first_layer(false),
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m_is_last_layer(false),
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m_current_tool(initial_tool)
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{
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for (size_t i = 0; i < 4; ++ i) {
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// Extruder specific parameters.
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m_material[i] = PLA;
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m_temperature[i] = 0;
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m_first_layer_temperature[i] = 0;
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}
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}
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virtual ~WipeTowerPrusaMM() {}
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// _retract - retract value in mm
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void set_retract(float retract) { m_retract = retract; }
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// _zHop - z hop value in mm
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void set_zhop(float zhop) { m_zhop = zhop; }
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2017-05-16 11:45:28 +00:00
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// Set the extruder properties.
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void set_extruder(size_t idx, material_type material, int temp, int first_layer_temp)
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{
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m_material[idx] = material;
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m_temperature[idx] = temp;
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m_first_layer_temperature[idx] = first_layer_temp;
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}
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2017-12-21 12:28:26 +00:00
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// Setter for internal structure m_plan containing info about the future wipe tower
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// to be used before building begins. The entries must be added ordered in z.
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2017-12-22 10:26:43 +00:00
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void plan_toolchange(float z_par, float layer_height_par, unsigned int old_tool, unsigned int new_tool, bool brim);
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void generate(std::vector<std::vector<WipeTower::ToolChangeResult>> &result);
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2018-02-21 12:07:32 +00:00
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void plan_tower();
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void make_wipe_tower_square();
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2017-05-16 11:45:28 +00:00
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// Switch to a next layer.
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virtual void set_layer(
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// Print height of this layer.
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float print_z,
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// Layer height, used to calculate extrusion the rate.
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float layer_height,
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// Maximum number of tool changes on this layer or the layers below.
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size_t max_tool_changes,
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// Is this the first layer of the print? In that case print the brim first.
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bool is_first_layer,
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// Is this the last layer of the waste tower?
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bool is_last_layer)
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{
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m_z_pos = print_z;
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m_layer_height = layer_height;
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m_is_first_layer = is_first_layer;
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2017-05-17 08:42:39 +00:00
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// Start counting the color changes from zero. Special case: -1 - extrude a brim first.
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2017-12-21 12:28:26 +00:00
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///m_idx_tool_change_in_layer = is_first_layer ? (unsigned int)(-1) : 0;
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m_print_brim = is_first_layer;
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2018-02-21 12:07:32 +00:00
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m_depth_traversed = 0.f; // to make room for perimeter line
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2017-05-17 14:45:37 +00:00
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m_current_shape = (! is_first_layer && m_current_shape == SHAPE_NORMAL) ? SHAPE_REVERSED : SHAPE_NORMAL;
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2018-02-21 12:07:32 +00:00
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2017-05-18 14:53:19 +00:00
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++ m_num_layer_changes;
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2017-12-07 10:59:14 +00:00
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// Calculates extrusion flow from desired line width, nozzle diameter, filament diameter and layer_height
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2017-12-21 12:28:26 +00:00
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m_extrusion_flow = extrusion_flow(layer_height);
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2017-12-22 10:26:43 +00:00
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// FIXME - ideally get rid of set_layer altogether and iterate through m_plan in generate(...)
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2017-12-21 12:28:26 +00:00
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m_layer_info = nullptr;
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for (auto &a : m_plan)
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if ( a.z > print_z - WT_EPSILON && a.z < print_z + WT_EPSILON ) {
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m_extra_spacing = a.extra_spacing;
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m_layer_info = &a;
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break;
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}
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}
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// Return the wipe tower position.
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virtual const xy& position() const { return m_wipe_tower_pos; }
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// Return the wipe tower width.
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virtual float width() const { return m_wipe_tower_width; }
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// The wipe tower is finished, there should be no more tool changes or wipe tower prints.
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virtual bool finished() const { return m_max_color_changes == 0; }
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2017-05-16 11:45:28 +00:00
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2017-09-01 15:30:18 +00:00
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// Returns gcode to prime the nozzles at the front edge of the print bed.
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2017-09-12 13:55:38 +00:00
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virtual ToolChangeResult prime(
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// print_z of the first layer.
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float first_layer_height,
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// Extruder indices, in the order to be primed. The last extruder will later print the wipe tower brim, print brim and the object.
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const std::vector<unsigned int> &tools,
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// If true, the last priming are will be the same as the other priming areas, and the rest of the wipe will be performed inside the wipe tower.
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// If false, the last priming are will be large enough to wipe the last extruder sufficiently.
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bool last_wipe_inside_wipe_tower,
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// May be used by a stand alone post processor.
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Purpose purpose = PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE);
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2017-09-01 15:30:18 +00:00
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2017-05-17 08:42:39 +00:00
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// Returns gcode for a toolchange and a final print head position.
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// On the first layer, extrude a brim around the future wipe tower first.
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2017-09-01 15:30:18 +00:00
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virtual ToolChangeResult tool_change(unsigned int new_tool, bool last_in_layer, Purpose purpose);
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2017-05-16 11:45:28 +00:00
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// Close the current wipe tower layer with a perimeter and possibly fill the unfilled space with a zig-zag.
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2017-05-17 14:45:37 +00:00
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// Call this method only if layer_finished() is false.
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2017-05-25 20:27:53 +00:00
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virtual ToolChangeResult finish_layer(Purpose purpose);
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2017-05-17 14:45:37 +00:00
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// Is the current layer finished? A layer is finished if either the wipe tower is finished, or
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// the wipe tower has been completely covered by the tool change extrusions,
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// or the rest of the tower has been filled by a sparse infill with the finish_layer() method.
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2017-12-21 12:28:26 +00:00
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virtual bool layer_finished() const {
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2018-02-21 12:07:32 +00:00
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return ( (m_is_first_layer ? m_wipe_tower_depth - m_perimeter_width : m_layer_info->depth) - WT_EPSILON < m_depth_traversed);
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2017-12-21 12:28:26 +00:00
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}
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2017-05-16 11:45:28 +00:00
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private:
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WipeTowerPrusaMM();
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2018-02-21 12:07:32 +00:00
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enum wipe_shape // A fill-in direction (positive Y, negative Y) alternates with each layer.
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2017-05-16 11:45:28 +00:00
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{
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SHAPE_NORMAL = 1,
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SHAPE_REVERSED = -1
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};
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2018-02-21 12:07:32 +00:00
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xy m_wipe_tower_pos; // Left front corner of the wipe tower in mm.
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float m_wipe_tower_width; // Width of the wipe tower.
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float m_wipe_tower_depth = 0.f; // Depth of the wipe tower
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float m_wipe_tower_rotation_angle; // Wipe tower rotation angle in degrees (with respect to x axis
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float m_y_shift = 0.f; // y shift passed to writer
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float m_z_pos = 0.f; // Current Z position.
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float m_layer_height = 0.f; // Current layer height.
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size_t m_max_color_changes = 0; // Maximum number of color changes per layer.
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bool m_is_first_layer = false;// Is this the 1st layer of the print? If so, print the brim around the waste tower.
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bool m_is_last_layer = false;// Is this the last layer of this waste tower?
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2017-05-16 11:45:28 +00:00
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// G-code generator parameters.
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2017-05-18 14:53:19 +00:00
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float m_zhop = 0.5f;
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float m_retract = 4.f;
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2017-12-05 10:25:38 +00:00
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2018-02-21 12:07:32 +00:00
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float m_line_width = Nozzle_Diameter * Width_To_Nozzle_Ratio; // Width of an extrusion line, also a perimeter spacing for 100% infill.
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float m_extrusion_flow = 0.038; //0.029f;// Extrusion flow is derived from m_perimeter_width, layer height and filament diameter.
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2017-05-16 11:45:28 +00:00
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// Extruder specific parameters.
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material_type m_material[4];
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int m_temperature[4];
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int m_first_layer_temperature[4];
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// State of the wiper tower generator.
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2018-02-21 12:07:32 +00:00
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unsigned int m_num_layer_changes = 0; // Layer change counter for the output statistics.
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unsigned int m_num_tool_changes = 0; // Tool change change counter for the output statistics.
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///unsigned int m_idx_tool_change_in_layer = 0; // Layer change counter in this layer. Counting up to m_max_color_changes.
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2017-12-21 12:28:26 +00:00
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bool m_print_brim = true;
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2017-05-17 08:42:39 +00:00
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// A fill-in direction (positive Y, negative Y) alternates with each layer.
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2017-05-16 11:45:28 +00:00
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wipe_shape m_current_shape = SHAPE_NORMAL;
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2017-05-25 20:27:53 +00:00
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unsigned int m_current_tool = 0;
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2018-02-21 12:07:32 +00:00
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float m_depth_traversed = 0.f; // Current y position at the wipe tower.
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2017-09-12 13:55:38 +00:00
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// How much to wipe the 1st extruder over the wipe tower at the 1st layer
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// after the wipe tower brim has been extruded?
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float m_initial_extra_wipe = 0.f;
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2018-01-04 11:03:06 +00:00
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bool m_left_to_right = true;
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2018-02-21 12:07:32 +00:00
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float m_extra_spacing = 1.f;
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2017-05-16 11:45:28 +00:00
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2017-12-22 10:26:43 +00:00
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float extrusion_flow(float layer_height = -1.f) const
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2017-12-21 12:28:26 +00:00
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{
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if ( layer_height < 0 )
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return m_extrusion_flow;
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return layer_height * ( Width_To_Nozzle_Ratio * Nozzle_Diameter - layer_height * (1-M_PI/4.f)) / (Filament_Area);
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}
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2018-02-21 12:07:32 +00:00
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float volume_to_length(float volume, float line_width, float layer_height) const {
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return volume / (layer_height * (line_width - layer_height * (1. - M_PI / 4.)));
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}
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2017-05-16 11:45:28 +00:00
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struct box_coordinates
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{
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box_coordinates(float left, float bottom, float width, float height) :
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ld(left , bottom ),
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lu(left , bottom + height),
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rd(left + width, bottom ),
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ru(left + width, bottom + height) {}
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box_coordinates(const xy &pos, float width, float height) : box_coordinates(pos.x, pos.y, width, height) {}
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void translate(const xy &shift) {
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ld += shift; lu += shift;
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rd += shift; ru += shift;
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}
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void translate(const float dx, const float dy) { translate(xy(dx, dy)); }
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void expand(const float offset) {
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ld += xy(- offset, - offset);
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lu += xy(- offset, offset);
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rd += xy( offset, - offset);
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ru += xy( offset, offset);
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}
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2017-05-17 14:45:37 +00:00
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void expand(const float offset_x, const float offset_y) {
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ld += xy(- offset_x, - offset_y);
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lu += xy(- offset_x, offset_y);
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rd += xy( offset_x, - offset_y);
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ru += xy( offset_x, offset_y);
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}
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xy ld; // left down
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xy lu; // left upper
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xy rd; // right lower
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xy ru; // right upper
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};
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2017-12-21 12:28:26 +00:00
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// to store information about tool changes for a given layer
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struct WipeTowerInfo{
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struct ToolChange {
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unsigned int old_tool;
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unsigned int new_tool;
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float required_depth;
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ToolChange(unsigned int old,unsigned int newtool,float depth) : old_tool{old}, new_tool{newtool}, required_depth{depth} {}
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};
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float z; // z position of the layer
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float height; // layer height
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float depth; // depth of the layer based on all layers above
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2018-02-21 12:07:32 +00:00
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float extra_spacing;
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2017-12-21 12:28:26 +00:00
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float toolchanges_depth() const { float sum = 0.f; for (const auto &a : tool_changes) sum += a.required_depth; return sum; }
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std::vector<ToolChange> tool_changes;
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WipeTowerInfo(float z_par, float layer_height_par)
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2018-02-21 12:07:32 +00:00
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: z{z_par}, height{layer_height_par}, depth{0}, extra_spacing{1.f} {}
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2017-12-21 12:28:26 +00:00
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};
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// Stores information about all layers and toolchanges for the future wipe tower (filled by plan_toolchange(...))
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std::vector<WipeTowerInfo> m_plan;
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WipeTowerInfo* m_layer_info;
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2017-05-16 11:45:28 +00:00
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// Returns gcode for wipe tower brim
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2017-12-21 12:28:26 +00:00
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// sideOnly -- set to false -- experimental, draw brim on sides of wipe tower
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2017-05-16 11:45:28 +00:00
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// offset -- set to 0 -- experimental, offset to replace brim in front / rear of wipe tower
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2017-05-25 20:27:53 +00:00
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ToolChangeResult toolchange_Brim(Purpose purpose, bool sideOnly = false, float y_offset = 0.f);
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2017-05-16 11:45:28 +00:00
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void toolchange_Unload(
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PrusaMultiMaterial::Writer &writer,
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const box_coordinates &cleaning_box,
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2017-05-17 14:45:37 +00:00
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const material_type current_material,
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const int new_temperature);
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2017-05-16 11:45:28 +00:00
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void toolchange_Change(
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PrusaMultiMaterial::Writer &writer,
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2017-09-01 15:30:18 +00:00
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const unsigned int new_tool,
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2017-05-16 11:45:28 +00:00
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material_type new_material);
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void toolchange_Load(
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PrusaMultiMaterial::Writer &writer,
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const box_coordinates &cleaning_box);
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void toolchange_Wipe(
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PrusaMultiMaterial::Writer &writer,
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2017-09-12 13:55:38 +00:00
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const box_coordinates &cleaning_box,
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2018-02-21 12:07:32 +00:00
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float wipe_volume);
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2017-05-16 11:45:28 +00:00
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};
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}; // namespace Slic3r
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#endif /* WipeTowerPrusaMM_hpp_ */
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