Merge branch 'vb_dev250_cooling' into dev_250
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0edc751199
@ -54,6 +54,9 @@ struct CoolingLine
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TYPE_WIPE = 1 << 9,
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TYPE_G4 = 1 << 10,
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TYPE_G92 = 1 << 11,
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// Would be TYPE_ADJUSTABLE, but the block of G-code lines has zero extrusion length, thus the block
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// cannot have its speed adjusted. This should not happen (sic!).
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TYPE_ADJUSTABLE_EMPTY = 1 << 12,
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};
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CoolingLine(unsigned int type, size_t line_start, size_t line_end) :
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@ -136,6 +139,7 @@ struct PerExtruderAdjustments
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assert(line.time_max >= 0.f && line.time_max < FLT_MAX);
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line.slowdown = true;
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line.time = line.time_max;
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assert(line.time > 0);
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line.feedrate = line.length / line.time;
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}
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time_total += line.time;
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@ -151,6 +155,7 @@ struct PerExtruderAdjustments
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if (line.adjustable(slowdown_external_perimeters)) {
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line.slowdown = true;
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line.time = std::min(line.time_max, line.time * factor);
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assert(line.time > 0);
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line.feedrate = line.length / line.time;
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}
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time_total += line.time;
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@ -182,8 +187,10 @@ struct PerExtruderAdjustments
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assert(this->min_print_speed < min_feedrate + EPSILON);
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for (size_t i = 0; i < n_lines_adjustable; ++ i) {
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const CoolingLine &line = lines[i];
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if (line.feedrate > min_feedrate)
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if (line.feedrate > min_feedrate) {
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assert(min_feedrate > 0);
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time_stretch += line.time * (line.feedrate / min_feedrate - 1.f);
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}
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}
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return time_stretch;
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}
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@ -196,6 +203,7 @@ struct PerExtruderAdjustments
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for (size_t i = 0; i < n_lines_adjustable; ++ i) {
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CoolingLine &line = lines[i];
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if (line.feedrate > min_feedrate) {
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assert(min_feedrate > 0);
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line.time *= std::max(1.f, line.feedrate / min_feedrate);
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line.feedrate = min_feedrate;
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line.slowdown = true;
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@ -250,7 +258,7 @@ float new_feedrate_to_reach_time_stretch(
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}
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}
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assert(denom > 0);
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if (denom < 0)
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if (denom <= 0)
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return min_feedrate;
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new_feedrate = nomin / denom;
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assert(new_feedrate > min_feedrate - EPSILON);
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@ -404,11 +412,16 @@ std::vector<PerExtruderAdjustments> CoolingBuffer::parse_layer_gcode(const std::
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}
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line.feedrate = new_pos[4];
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assert((line.type & CoolingLine::TYPE_ADJUSTABLE) == 0 || line.feedrate > 0.f);
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if (line.length > 0)
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if (line.length > 0) {
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assert(line.feedrate > 0);
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line.time = line.length / line.feedrate;
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assert(line.time > 0);
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}
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line.time_max = line.time;
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if ((line.type & CoolingLine::TYPE_ADJUSTABLE) || active_speed_modifier != size_t(-1))
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if ((line.type & CoolingLine::TYPE_ADJUSTABLE) || active_speed_modifier != size_t(-1)) {
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assert(adjustment->min_print_speed >= 0);
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line.time_max = (adjustment->min_print_speed == 0.f) ? FLT_MAX : std::max(line.time, line.length / adjustment->min_print_speed);
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}
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if (active_speed_modifier < adjustment->lines.size() && (line.type & CoolingLine::TYPE_G1)) {
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// Inside the ";_EXTRUDE_SET_SPEED" blocks, there must not be a G1 Fxx entry.
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assert((line.type & CoolingLine::TYPE_HAS_F) == 0);
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@ -428,7 +441,23 @@ std::vector<PerExtruderAdjustments> CoolingBuffer::parse_layer_gcode(const std::
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}
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current_pos = std::move(new_pos);
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} else if (boost::starts_with(sline, ";_EXTRUDE_END")) {
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// Closing a block of non-zero length extrusion moves.
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line.type = CoolingLine::TYPE_EXTRUDE_END;
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if (active_speed_modifier != size_t(-1)) {
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assert(active_speed_modifier < adjustment->lines.size());
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CoolingLine &sm = adjustment->lines[active_speed_modifier];
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// There should be at least some extrusion move inside the adjustment block.
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// However if the block has no extrusion (which is wrong), fix it for the cooling buffer to work.
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assert(sm.length > 0);
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assert(sm.time > 0);
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if (sm.time <= 0) {
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// Likely a zero length extrusion, it should not be emitted, however the zero extrusions should not confuse firmware either.
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// Prohibit time adjustment of a block of zero length extrusions by the cooling buffer.
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sm.type &= ~CoolingLine::TYPE_ADJUSTABLE;
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// But the start / end comment shall be removed.
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sm.type |= CoolingLine::TYPE_ADJUSTABLE_EMPTY;
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}
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}
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active_speed_modifier = size_t(-1);
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} else if (boost::starts_with(sline, m_toolchange_prefix)) {
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unsigned int new_extruder = (unsigned int)atoi(sline.c_str() + m_toolchange_prefix.size());
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@ -568,6 +597,7 @@ static inline void extruder_range_slow_down_non_proportional(
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float time_adjustable = 0.f;
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for (auto it = adj; it != by_min_print_speed.end(); ++ it)
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time_adjustable += (*it)->adjustable_time(true);
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assert(time_adjustable > 0);
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float rate = (time_adjustable + time_stretch) / time_adjustable;
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for (auto it = adj; it != by_min_print_speed.end(); ++ it)
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(*it)->slow_down_proportional(rate, true);
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@ -762,7 +792,7 @@ std::string CoolingBuffer::apply_layer_cooldown(
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new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, m_config.gcode_comments, m_fan_speed);
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} else if (line->type & CoolingLine::TYPE_EXTRUDE_END) {
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// Just remove this comment.
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} else if (line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE | CoolingLine::TYPE_HAS_F)) {
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} else if (line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_ADJUSTABLE_EMPTY | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE | CoolingLine::TYPE_HAS_F)) {
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// Find the start of a comment, or roll to the end of line.
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const char *end = line_start;
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for (; end < line_end && *end != ';'; ++ end);
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@ -777,7 +807,7 @@ std::string CoolingBuffer::apply_layer_cooldown(
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new_feedrate = line->slowdown ? int(floor(60. * line->feedrate + 0.5)) : atoi(fpos);
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if (new_feedrate == current_feedrate) {
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// No need to change the F value.
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if ((line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE)) || line->length == 0.)
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if ((line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_ADJUSTABLE_EMPTY | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE)) || line->length == 0.)
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// Feedrate does not change and this line does not move the print head. Skip the complete G-code line including the G-code comment.
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end = line_end;
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else
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@ -822,7 +852,7 @@ std::string CoolingBuffer::apply_layer_cooldown(
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}
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// Process the rest of the line.
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if (end < line_end) {
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if (line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE)) {
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if (line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_ADJUSTABLE_EMPTY | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE)) {
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// Process comments, remove ";_EXTRUDE_SET_SPEED", ";_EXTERNAL_PERIMETER", ";_WIPE"
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std::string comment(end, line_end);
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boost::replace_all(comment, ";_EXTRUDE_SET_SPEED", "");
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@ -132,37 +132,38 @@ template void Polyline::simplify_by_visibility<ExPolygonCollection>(const ExPoly
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void Polyline::split_at(const Point &point, Polyline* p1, Polyline* p2) const
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{
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if (this->points.empty()) return;
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// find the line to split at
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size_t line_idx = 0;
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Point p = this->first_point();
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double min = (p - point).cast<double>().norm();
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Lines lines = this->lines();
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for (Lines::const_iterator line = lines.begin(); line != lines.end(); ++line) {
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Point p_tmp = point.projection_onto(*line);
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if ((p_tmp - point).cast<double>().norm() < min) {
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p = p_tmp;
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min = (p - point).cast<double>().norm();
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line_idx = line - lines.begin();
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if (this->size() < 2) {
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*p1 = *this;
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p2->clear();
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return;
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}
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if (this->points.front() == point) {
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*p1 = { point };
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*p2 = *this;
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}
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auto min_dist2 = std::numeric_limits<double>::max();
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auto min_point_it = this->points.cbegin();
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Point prev = this->points.front();
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for (auto it = this->points.cbegin() + 1; it != this->points.cend(); ++ it) {
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Point proj = point.projection_onto(Line(prev, *it));
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auto d2 = (proj - point).cast<double>().squaredNorm();
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if (d2 < min_dist2) {
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min_dist2 = d2;
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min_point_it = it;
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}
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prev = *it;
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}
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p1->points.assign(this->points.cbegin(), min_point_it);
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if (p1->points.back() != point)
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p1->points.emplace_back(point);
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// create first half
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p1->points.clear();
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for (Lines::const_iterator line = lines.begin(); line != lines.begin() + line_idx + 1; ++line)
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if (line->a != p)
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p1->points.push_back(line->a);
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// we add point instead of p because they might differ because of numerical issues
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// and caller might want to rely on point belonging to result polylines
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p1->points.push_back(point);
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// create second half
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p2->points.clear();
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p2->points.push_back(point);
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for (Lines::const_iterator line = lines.begin() + line_idx; line != lines.end(); ++line) {
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p2->points.push_back(line->b);
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}
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p2->points = { point };
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if (*min_point_it == point)
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++ min_point_it;
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p2->points.insert(p2->points.end(), min_point_it, this->points.cend());
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}
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bool Polyline::is_straight() const
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