Merge branch 'vb_dev250_cooling' into dev_250

This commit is contained in:
Lukas Matena 2022-06-27 12:37:03 +02:00
commit 0edc751199
2 changed files with 66 additions and 35 deletions

View File

@ -54,6 +54,9 @@ struct CoolingLine
TYPE_WIPE = 1 << 9,
TYPE_G4 = 1 << 10,
TYPE_G92 = 1 << 11,
// Would be TYPE_ADJUSTABLE, but the block of G-code lines has zero extrusion length, thus the block
// cannot have its speed adjusted. This should not happen (sic!).
TYPE_ADJUSTABLE_EMPTY = 1 << 12,
};
CoolingLine(unsigned int type, size_t line_start, size_t line_end) :
@ -136,6 +139,7 @@ struct PerExtruderAdjustments
assert(line.time_max >= 0.f && line.time_max < FLT_MAX);
line.slowdown = true;
line.time = line.time_max;
assert(line.time > 0);
line.feedrate = line.length / line.time;
}
time_total += line.time;
@ -151,6 +155,7 @@ struct PerExtruderAdjustments
if (line.adjustable(slowdown_external_perimeters)) {
line.slowdown = true;
line.time = std::min(line.time_max, line.time * factor);
assert(line.time > 0);
line.feedrate = line.length / line.time;
}
time_total += line.time;
@ -182,8 +187,10 @@ struct PerExtruderAdjustments
assert(this->min_print_speed < min_feedrate + EPSILON);
for (size_t i = 0; i < n_lines_adjustable; ++ i) {
const CoolingLine &line = lines[i];
if (line.feedrate > min_feedrate)
if (line.feedrate > min_feedrate) {
assert(min_feedrate > 0);
time_stretch += line.time * (line.feedrate / min_feedrate - 1.f);
}
}
return time_stretch;
}
@ -196,6 +203,7 @@ struct PerExtruderAdjustments
for (size_t i = 0; i < n_lines_adjustable; ++ i) {
CoolingLine &line = lines[i];
if (line.feedrate > min_feedrate) {
assert(min_feedrate > 0);
line.time *= std::max(1.f, line.feedrate / min_feedrate);
line.feedrate = min_feedrate;
line.slowdown = true;
@ -250,7 +258,7 @@ float new_feedrate_to_reach_time_stretch(
}
}
assert(denom > 0);
if (denom < 0)
if (denom <= 0)
return min_feedrate;
new_feedrate = nomin / denom;
assert(new_feedrate > min_feedrate - EPSILON);
@ -404,11 +412,16 @@ std::vector<PerExtruderAdjustments> CoolingBuffer::parse_layer_gcode(const std::
}
line.feedrate = new_pos[4];
assert((line.type & CoolingLine::TYPE_ADJUSTABLE) == 0 || line.feedrate > 0.f);
if (line.length > 0)
if (line.length > 0) {
assert(line.feedrate > 0);
line.time = line.length / line.feedrate;
assert(line.time > 0);
}
line.time_max = line.time;
if ((line.type & CoolingLine::TYPE_ADJUSTABLE) || active_speed_modifier != size_t(-1))
if ((line.type & CoolingLine::TYPE_ADJUSTABLE) || active_speed_modifier != size_t(-1)) {
assert(adjustment->min_print_speed >= 0);
line.time_max = (adjustment->min_print_speed == 0.f) ? FLT_MAX : std::max(line.time, line.length / adjustment->min_print_speed);
}
if (active_speed_modifier < adjustment->lines.size() && (line.type & CoolingLine::TYPE_G1)) {
// Inside the ";_EXTRUDE_SET_SPEED" blocks, there must not be a G1 Fxx entry.
assert((line.type & CoolingLine::TYPE_HAS_F) == 0);
@ -428,7 +441,23 @@ std::vector<PerExtruderAdjustments> CoolingBuffer::parse_layer_gcode(const std::
}
current_pos = std::move(new_pos);
} else if (boost::starts_with(sline, ";_EXTRUDE_END")) {
// Closing a block of non-zero length extrusion moves.
line.type = CoolingLine::TYPE_EXTRUDE_END;
if (active_speed_modifier != size_t(-1)) {
assert(active_speed_modifier < adjustment->lines.size());
CoolingLine &sm = adjustment->lines[active_speed_modifier];
// There should be at least some extrusion move inside the adjustment block.
// However if the block has no extrusion (which is wrong), fix it for the cooling buffer to work.
assert(sm.length > 0);
assert(sm.time > 0);
if (sm.time <= 0) {
// Likely a zero length extrusion, it should not be emitted, however the zero extrusions should not confuse firmware either.
// Prohibit time adjustment of a block of zero length extrusions by the cooling buffer.
sm.type &= ~CoolingLine::TYPE_ADJUSTABLE;
// But the start / end comment shall be removed.
sm.type |= CoolingLine::TYPE_ADJUSTABLE_EMPTY;
}
}
active_speed_modifier = size_t(-1);
} else if (boost::starts_with(sline, m_toolchange_prefix)) {
unsigned int new_extruder = (unsigned int)atoi(sline.c_str() + m_toolchange_prefix.size());
@ -568,6 +597,7 @@ static inline void extruder_range_slow_down_non_proportional(
float time_adjustable = 0.f;
for (auto it = adj; it != by_min_print_speed.end(); ++ it)
time_adjustable += (*it)->adjustable_time(true);
assert(time_adjustable > 0);
float rate = (time_adjustable + time_stretch) / time_adjustable;
for (auto it = adj; it != by_min_print_speed.end(); ++ it)
(*it)->slow_down_proportional(rate, true);
@ -762,7 +792,7 @@ std::string CoolingBuffer::apply_layer_cooldown(
new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, m_config.gcode_comments, m_fan_speed);
} else if (line->type & CoolingLine::TYPE_EXTRUDE_END) {
// Just remove this comment.
} else if (line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE | CoolingLine::TYPE_HAS_F)) {
} else if (line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_ADJUSTABLE_EMPTY | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE | CoolingLine::TYPE_HAS_F)) {
// Find the start of a comment, or roll to the end of line.
const char *end = line_start;
for (; end < line_end && *end != ';'; ++ end);
@ -777,7 +807,7 @@ std::string CoolingBuffer::apply_layer_cooldown(
new_feedrate = line->slowdown ? int(floor(60. * line->feedrate + 0.5)) : atoi(fpos);
if (new_feedrate == current_feedrate) {
// No need to change the F value.
if ((line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE)) || line->length == 0.)
if ((line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_ADJUSTABLE_EMPTY | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE)) || line->length == 0.)
// Feedrate does not change and this line does not move the print head. Skip the complete G-code line including the G-code comment.
end = line_end;
else
@ -822,7 +852,7 @@ std::string CoolingBuffer::apply_layer_cooldown(
}
// Process the rest of the line.
if (end < line_end) {
if (line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE)) {
if (line->type & (CoolingLine::TYPE_ADJUSTABLE | CoolingLine::TYPE_ADJUSTABLE_EMPTY | CoolingLine::TYPE_EXTERNAL_PERIMETER | CoolingLine::TYPE_WIPE)) {
// Process comments, remove ";_EXTRUDE_SET_SPEED", ";_EXTERNAL_PERIMETER", ";_WIPE"
std::string comment(end, line_end);
boost::replace_all(comment, ";_EXTRUDE_SET_SPEED", "");

View File

@ -132,37 +132,38 @@ template void Polyline::simplify_by_visibility<ExPolygonCollection>(const ExPoly
void Polyline::split_at(const Point &point, Polyline* p1, Polyline* p2) const
{
if (this->points.empty()) return;
if (this->size() < 2) {
*p1 = *this;
p2->clear();
return;
}
// find the line to split at
size_t line_idx = 0;
Point p = this->first_point();
double min = (p - point).cast<double>().norm();
Lines lines = this->lines();
for (Lines::const_iterator line = lines.begin(); line != lines.end(); ++line) {
Point p_tmp = point.projection_onto(*line);
if ((p_tmp - point).cast<double>().norm() < min) {
p = p_tmp;
min = (p - point).cast<double>().norm();
line_idx = line - lines.begin();
if (this->points.front() == point) {
*p1 = { point };
*p2 = *this;
}
auto min_dist2 = std::numeric_limits<double>::max();
auto min_point_it = this->points.cbegin();
Point prev = this->points.front();
for (auto it = this->points.cbegin() + 1; it != this->points.cend(); ++ it) {
Point proj = point.projection_onto(Line(prev, *it));
auto d2 = (proj - point).cast<double>().squaredNorm();
if (d2 < min_dist2) {
min_dist2 = d2;
min_point_it = it;
}
prev = *it;
}
// create first half
p1->points.clear();
for (Lines::const_iterator line = lines.begin(); line != lines.begin() + line_idx + 1; ++line)
if (line->a != p)
p1->points.push_back(line->a);
// we add point instead of p because they might differ because of numerical issues
// and caller might want to rely on point belonging to result polylines
p1->points.push_back(point);
p1->points.assign(this->points.cbegin(), min_point_it);
if (p1->points.back() != point)
p1->points.emplace_back(point);
// create second half
p2->points.clear();
p2->points.push_back(point);
for (Lines::const_iterator line = lines.begin() + line_idx; line != lines.end(); ++line) {
p2->points.push_back(line->b);
}
p2->points = { point };
if (*min_point_it == point)
++ min_point_it;
p2->points.insert(p2->points.end(), min_point_it, this->points.cend());
}
bool Polyline::is_straight() const