SLA auto supports: Work with support force deficit to sprinkle support points.
Use OpenGL emissive material to render support points.
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4 changed files with 98 additions and 40 deletions
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@ -193,49 +193,54 @@ void SLAAutoSupports::process(const std::vector<ExPolygons>& slices, const std::
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point_grid.cell_size = Vec3f(10.f, 10.f, 10.f);
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for (unsigned int layer_id = 0; layer_id < layers.size(); ++ layer_id) {
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SLAAutoSupports::MyLayer &layer_top = layers[layer_id];
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for (Structure &top : layer_top.islands)
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SLAAutoSupports::MyLayer *layer_top = &layers[layer_id];
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SLAAutoSupports::MyLayer *layer_bottom = (layer_id > 0) ? &layers[layer_id - 1] : nullptr;
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std::vector<float> support_force_bottom;
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if (layer_bottom != nullptr) {
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support_force_bottom.assign(layer_bottom->islands.size(), 0.f);
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for (size_t i = 0; i < layer_bottom->islands.size(); ++ i)
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support_force_bottom[i] = layer_bottom->islands[i].supports_force_total();
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}
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for (Structure &top : layer_top->islands)
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for (Structure *bottom : top.islands_below) {
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float centroids_dist = (bottom->centroid - top.centroid).norm();
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// Penalization resulting from centroid offset:
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// bottom.supports_force *= std::min(1.f, 1.f - std::min(1.f, (1600.f * layer_height) * centroids_dist * centroids_dist / bottom.area));
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bottom->supports_force *= std::min(1.f, 1.f - std::min(1.f, 0.1f * centroids_dist * centroids_dist / bottom->area));
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float &support_force = support_force_bottom[bottom - layer_bottom->islands.data()];
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//FIXME this condition does not reflect a bifurcation into a one large island and one tiny island well, it incorrectly resets the support force to zero.
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// One should rather work with the overlap area vs overhang area.
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// support_force *= std::min(1.f, 1.f - std::min(1.f, 0.1f * centroids_dist * centroids_dist / bottom->area));
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// Penalization resulting from increasing polygon area:
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bottom->supports_force *= std::min(1.f, 20.f * bottom->area / top.area);
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support_force *= std::min(1.f, 20.f * bottom->area / top.area);
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}
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// Let's assign proper support force to each of them:
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if (layer_id > 0) {
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for (Structure &below : layers[layer_id - 1].islands) {
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for (Structure &below : layer_bottom->islands) {
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float below_support_force = support_force_bottom[&below - layer_bottom->islands.data()];
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float above_area = 0.f;
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for (Structure *above : below.islands_above)
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above_area += above->area;
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for (Structure *above : below.islands_above)
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above->supports_force += below.supports_force * above->area / above_area;
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above->supports_force_inherited += below_support_force * above->area / above_area;
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}
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}
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// Now iterate over all polygons and append new points if needed.
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for (Structure &s : layer_top.islands) {
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for (Structure &s : layer_top->islands) {
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// Penalization resulting from large diff from the last layer:
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// s.supports_force_inherited /= std::max(1.f, (layer_height / 0.3f) * e_area / s.area);
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s.supports_force_inherited /= std::max(1.f, 0.17f * (s.overhangs_area) / s.area);
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float force_deficit = s.support_force_deficit(m_config.tear_pressure);
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if (s.islands_below.empty()) // completely new island - needs support no doubt
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uniformly_cover(*s.polygon, s, point_grid, true);
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else
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uniformly_cover({ *s.polygon }, s, point_grid, true);
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else if (! s.dangling_areas.empty()) {
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// Let's see if there's anything that overlaps enough to need supports:
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// What we now have in polygons needs support, regardless of what the forces are, so we can add them.
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for (const ExPolygon& p : s.dangling_areas)
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//FIXME is it an island point or not? Vojtech thinks it is.
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uniformly_cover(p, s, point_grid);
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}
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// We should also check if current support is enough given the polygon area.
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for (Structure& s : layer_top.islands) {
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// Penalization resulting from large diff from the last layer:
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// s.supports_force /= std::max(1.f, (layer_height / 0.3f) * e_area / s.area);
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s.supports_force /= std::max(1.f, 0.17f * (s.overhangs_area) / s.area);
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if (s.area * m_config.tear_pressure > s.supports_force) {
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//FIXME Don't calculate area inside the compare function!
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//FIXME Cover until the force deficit is covered. Cover multiple areas, sort by decreasing area.
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if (! s.overhangs.empty())
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//FIXME add the support force deficit as a parameter, only cover until the defficiency is covered.
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uniformly_cover(s.overhangs.front(), s, point_grid);
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//FIXME is it an island point or not? Vojtech thinks it is.
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uniformly_cover(s.dangling_areas, s, point_grid);
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} else if (! s.overhangs.empty()) {
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//FIXME add the support force deficit as a parameter, only cover until the defficiency is covered.
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uniformly_cover(s.overhangs, s, point_grid);
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}
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}
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@ -304,6 +309,14 @@ std::vector<Vec2f> sample_expolygon_with_boundary(const ExPolygon &expoly, float
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return out;
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}
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std::vector<Vec2f> sample_expolygon_with_boundary(const ExPolygons &expolys, float samples_per_mm2, float samples_per_mm_boundary, std::mt19937 &rng)
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{
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std::vector<Vec2f> out;
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for (const ExPolygon &expoly : expolys)
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append(out, sample_expolygon_with_boundary(expoly, samples_per_mm2, samples_per_mm_boundary, rng));
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return out;
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}
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template<typename REFUSE_FUNCTION>
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static inline std::vector<Vec2f> poisson_disk_from_samples(const std::vector<Vec2f> &raw_samples, float radius, REFUSE_FUNCTION refuse_function)
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{
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@ -419,32 +432,51 @@ static inline std::vector<Vec2f> poisson_disk_from_samples(const std::vector<Vec
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return out;
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}
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void SLAAutoSupports::uniformly_cover(const ExPolygon& island, Structure& structure, PointGrid3D &grid3d, bool is_new_island, bool just_one)
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void SLAAutoSupports::uniformly_cover(const ExPolygons& islands, Structure& structure, PointGrid3D &grid3d, bool is_new_island, bool just_one)
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{
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//int num_of_points = std::max(1, (int)((island.area()*pow(SCALING_FACTOR, 2) * m_config.tear_pressure)/m_config.support_force));
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const float support_force_deficit = structure.support_force_deficit(m_config.tear_pressure);
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if (support_force_deficit < 0)
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return;
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// Number of newly added points.
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const size_t poisson_samples_target = size_t(ceil(support_force_deficit / m_config.support_force));
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const float density_horizontal = m_config.tear_pressure / m_config.support_force;
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//FIXME why?
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const float poisson_radius = 1.f / (5.f * density_horizontal);
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float poisson_radius = 1.f / (5.f * density_horizontal);
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// const float poisson_radius = 1.f / (15.f * density_horizontal);
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const float samples_per_mm2 = 30.f / (float(M_PI) * poisson_radius * poisson_radius);
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const float samples_per_mm2 = 30.f / (float(M_PI) * poisson_radius * poisson_radius);
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// Minimum distance between samples, in 3D space.
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const float min_spacing = poisson_radius / 3.f;
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// float min_spacing = poisson_radius / 3.f;
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float min_spacing = poisson_radius;
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//FIXME share the random generator. The random generator may be not so cheap to initialize, also we don't want the random generator to be restarted for each polygon.
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std::random_device rd;
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std::mt19937 rng(rd());
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std::vector<Vec2f> raw_samples = sample_expolygon_with_boundary(island, samples_per_mm2, 5.f / poisson_radius, rng);
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std::vector<Vec2f> poisson_samples = poisson_disk_from_samples(raw_samples, poisson_radius,
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[&structure, &grid3d, min_spacing](const Vec2f &pos) {
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return grid3d.collides_with(pos, &structure, min_spacing);
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});
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std::vector<Vec2f> raw_samples = sample_expolygon_with_boundary(islands, samples_per_mm2, 5.f / poisson_radius, rng);
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std::vector<Vec2f> poisson_samples;
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for (size_t iter = 0; iter < 4; ++ iter) {
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poisson_samples = poisson_disk_from_samples(raw_samples, poisson_radius,
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[&structure, &grid3d, min_spacing](const Vec2f &pos) {
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return grid3d.collides_with(pos, &structure, min_spacing);
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});
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if (poisson_samples.size() >= poisson_samples_target)
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break;
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float coeff = 0.5f;
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if (poisson_samples.size() * 2 > poisson_samples_target)
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coeff = float(poisson_samples.size()) / float(poisson_samples_target);
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poisson_radius *= coeff;
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min_spacing *= coeff;
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}
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#ifdef SLA_AUTOSUPPORTS_DEBUG
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{
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static int irun = 0;
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Slic3r::SVG svg(debug_out_path("SLA_supports-uniformly_cover-%d.svg", irun ++), get_extents(island));
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svg.draw(island);
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for (const ExPolygon &island : islands)
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svg.draw(island);
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for (const Vec2f &pt : raw_samples)
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svg.draw(Point(scale_(pt.x()), scale_(pt.y())), "red");
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for (const Vec2f &pt : poisson_samples)
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@ -453,9 +485,13 @@ void SLAAutoSupports::uniformly_cover(const ExPolygon& island, Structure& struct
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#endif /* NDEBUG */
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// assert(! poisson_samples.empty());
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if (poisson_samples_target < poisson_samples.size()) {
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std::shuffle(poisson_samples.begin(), poisson_samples.end(), rng);
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poisson_samples.erase(poisson_samples.begin() + poisson_samples_target, poisson_samples.end());
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}
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for (const Vec2f &pt : poisson_samples) {
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m_output.emplace_back(float(pt(0)), float(pt(1)), structure.height, 0.2f, is_new_island);
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structure.supports_force += m_config.support_force;
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structure.supports_force_this_layer += m_config.support_force;
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grid3d.insert(pt, &structure);
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}
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}
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@ -18,8 +18,9 @@ public:
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float density_at_45;
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float minimal_z;
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///////////////
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float support_force = 30.f; // a force one point can support (arbitrary force unit)
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float tear_pressure = 1.f; // pressure that the display exerts (the force unit per mm2)
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// float support_force = 30.f; // a force one point can support (arbitrary force unit)
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float support_force = 10.f; // a force one point can support (arbitrary force unit)
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float tear_pressure = 1.f; // pressure that the display exerts (the force unit per mm2)
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};
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SLAAutoSupports(const TriangleMesh& mesh, const sla::EigenMesh3D& emesh, const std::vector<ExPolygons>& slices,
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@ -43,13 +44,22 @@ public:
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float height = 0;
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// How well is this ExPolygon held to the print base?
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// Positive number, the higher the better.
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float supports_force = 0.f;
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float supports_force_this_layer = 0.f;
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float supports_force_inherited = 0.f;
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float supports_force_total() const { return this->supports_force_this_layer + this->supports_force_inherited; }
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#ifdef SLA_AUTOSUPPORTS_DEBUG
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std::chrono::milliseconds unique_id;
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#endif /* SLA_AUTOSUPPORTS_DEBUG */
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#ifdef NDEBUG
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// In release mode, use the optimized container.
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boost::container::small_vector<Structure*, 4> islands_above;
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boost::container::small_vector<Structure*, 4> islands_below;
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#else
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// In debug mode, use the standard vector, which is well handled by debugger visualizer.
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std::vector<Structure*> islands_above;
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std::vector<Structure*> islands_below;
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#endif
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ExPolygons dangling_areas;
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ExPolygons overhangs;
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float overhangs_area;
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out.emplace_back(*below->polygon);
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return out;
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}
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// Positive deficit of the supports. If negative, this area is well supported. If positive, more supports need to be added.
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float support_force_deficit(const float tear_pressure) const { return this->area * tear_pressure - this->supports_force_total(); }
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};
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struct MyLayer {
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@ -155,7 +167,7 @@ private:
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float m_supports_force_total = 0.f;
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void process(const std::vector<ExPolygons>& slices, const std::vector<float>& heights);
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void uniformly_cover(const ExPolygon& island, Structure& structure, PointGrid3D &grid3d, bool is_new_island = false, bool just_one = false);
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void uniformly_cover(const ExPolygons& islands, Structure& structure, PointGrid3D &grid3d, bool is_new_island = false, bool just_one = false);
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void project_onto_mesh(std::vector<sla::SupportPoint>& points) const;
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#ifdef SLA_AUTOSUPPORTS_DEBUG
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@ -1919,6 +1919,8 @@ void GLGizmoSlaSupports::render_points(const GLCanvas3D::Selection& selection, b
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}
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}
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::glColor3fv(render_color);
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float render_color_emissive[4] = { 0.5 * render_color[0], 0.5 * render_color[1], 0.5 * render_color[2], 1.f};
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::glMaterialfv(GL_FRONT, GL_EMISSION, render_color_emissive);
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// Now render the sphere. Inverse matrix of the instance scaling is applied so that the
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// sphere does not scale with the object.
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@ -1929,6 +1931,12 @@ void GLGizmoSlaSupports::render_points(const GLCanvas3D::Selection& selection, b
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::glPopMatrix();
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}
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{
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// Reset emissive component to zero (the default value)
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float render_color_emissive[4] = { 0.f, 0.f, 0.f, 1.f };
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::glMaterialfv(GL_FRONT, GL_EMISSION, render_color_emissive);
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}
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if (!picking)
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::glDisable(GL_LIGHTING);
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@ -3,6 +3,8 @@
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#include "3DScene.hpp"
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#include "GUI.hpp"
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#include <string>
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#include <wx/clipbrd.h>
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#include <wx/platinfo.h>
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