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Merge new-support2

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This commit is contained in:
Alessandro Ranellucci 2013-07-29 20:49:54 +02:00
parent a2cc230bb5
commit 913f401280
13 changed files with 578 additions and 309 deletions
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2
README.markdown
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@ -322,6 +322,8 @@ The author of the Silk icon set is Mark James.
--infill-extruder Extruder to use for infill (1+, default: 1)
--support-material-extruder
Extruder to use for support material (1+, default: 1)
--support-material-interface-extruder
Extruder to use for support material interface (1+, default: 1)
If you want to change a preset file, just do

13
lib/Slic3r/Config.pm
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@ -204,11 +204,18 @@ our $Options = {
},
'support_material_extruder' => {
label => 'Support material extruder',
tooltip => 'The extruder to use when printing support material. This affects brim too.',
tooltip => 'The extruder to use when printing support material. This affects brim and raft too.',
cli => 'support-material-extruder=i',
type => 'i',
default => 1,
},
'support_material_interface_extruder' => {
label => 'Support material interface extruder',
tooltip => 'The extruder to use when printing support material interface. This affects raft too.',
cli => 'support-material-interface-extruder=i',
type => 'i',
default => 1,
},
# filament options
'first_layer_bed_temperature' => {
@ -652,7 +659,7 @@ our $Options = {
type => 'select',
values => [qw(rectilinear rectilinear-grid honeycomb)],
labels => ['rectilinear', 'rectilinear grid', 'honeycomb'],
default => 'rectilinear',
default => 'honeycomb',
},
'support_material_spacing' => {
label => 'Pattern spacing',
@ -676,7 +683,7 @@ our $Options = {
sidetext => 'layers',
cli => 'support-material-interface-layers=i',
type => 'i',
default => 0,
default => 3,
},
'support_material_interface_spacing' => {
label => 'Interface pattern spacing',

2
lib/Slic3r/GCode/CoolingBuffer.pm
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@ -18,8 +18,6 @@ sub append {
my $self = shift;
my ($gcode, $obj_id, $layer_id, $print_z) = @_;
# TODO: differentiate $obj_id between normal layers and support layers
my $return = "";
if (exists $self->last_z->{$obj_id} && $self->last_z->{$obj_id} != $print_z) {
$return = $self->flush;

18
lib/Slic3r/GCode/Layer.pm
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@ -97,17 +97,15 @@ sub process_layer {
# extrude support material before other things because it might use a lower Z
# and also because we avoid travelling on other things when printing it
if ($self->print->has_support_material) {
$gcode .= $self->gcodegen->move_z($layer->support_material_contact_z)
if ($layer->support_contact_fills && @{ $layer->support_contact_fills->paths });
$gcode .= $self->gcodegen->set_extruder($self->extruders->[$Slic3r::Config->support_material_extruder-1]);
if ($layer->support_contact_fills) {
$gcode .= $self->gcodegen->extrude_path($_, 'support material contact area')
for $layer->support_contact_fills->chained_path($self->gcodegen->last_pos);
}
if ($self->print->has_support_material && $layer->isa('Slic3r::Layer::Support')) {
$gcode .= $self->gcodegen->move_z($layer->print_z);
if ($layer->support_interface_fills) {
$gcode .= $self->gcodegen->set_extruder($self->extruders->[$Slic3r::Config->support_material_interface_extruder-1]);
$gcode .= $self->gcodegen->extrude_path($_, 'support material interface')
for $layer->support_interface_fills->chained_path($self->gcodegen->last_pos);
}
if ($layer->support_fills) {
$gcode .= $self->gcodegen->set_extruder($self->extruders->[$Slic3r::Config->support_material_extruder-1]);
$gcode .= $self->gcodegen->extrude_path($_, 'support material')
for $layer->support_fills->chained_path($self->gcodegen->last_pos);
}
@ -125,7 +123,7 @@ sub process_layer {
}
foreach my $region_id (@region_ids) {
my $layerm = $layer->regions->[$region_id];
my $layerm = $layer->regions->[$region_id] or next;
my $region = $self->print->regions->[$region_id];
my @islands = ();

2
lib/Slic3r/GUI/Tab.pm
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@ -526,7 +526,7 @@ sub build {
$self->add_options_page('Multiple Extruders', 'funnel.png', optgroups => [
{
title => 'Extruders',
options => [qw(perimeter_extruder infill_extruder support_material_extruder)],
options => [qw(perimeter_extruder infill_extruder support_material_extruder support_material_interface_extruder)],
},
]);

13
lib/Slic3r/Geometry/Clipper.pm
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@ -7,7 +7,7 @@ our @ISA = qw(Exporter);
our @EXPORT_OK = qw(safety_offset safety_offset_ex offset offset_ex collapse_ex
diff_ex diff union_ex intersection_ex xor_ex PFT_EVENODD JT_MITER JT_ROUND
JT_SQUARE is_counter_clockwise union_pt offset2 offset2_ex traverse_pt
intersection);
intersection union);
use Math::Clipper 1.22 qw(:cliptypes :polyfilltypes :jointypes is_counter_clockwise area);
use Slic3r::Geometry qw(scale);
@ -88,6 +88,17 @@ sub diff {
];
}
sub union {
my ($polygons, $jointype, $safety_offset) = @_;
$jointype = PFT_NONZERO unless defined $jointype;
$clipper->clear;
$clipper->add_subject_polygons($safety_offset ? safety_offset($polygons) : $polygons);
return [
map Slic3r::Polygon->new(@$_),
@{ $clipper->execute(CT_UNION, $jointype, $jointype) },
];
}
sub union_ex {
my ($polygons, $jointype, $safety_offset) = @_;
$jointype = PFT_NONZERO unless defined $jointype;

40
lib/Slic3r/Layer.pm
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@ -18,42 +18,11 @@ has 'height' => (is => 'ro', required => 1); # layer height in unscal
# also known as 'islands' (all regions and surface types are merged here)
has 'slices' => (is => 'rw');
# ordered collection of extrusion paths to fill surfaces for support material
has 'support_islands' => (is => 'rw');
has 'support_fills' => (is => 'rw');
has 'support_contact_fills' => (is => 'rw');
sub _trigger_id {
my $self = shift;
$_->_trigger_layer for @{$self->regions || []};
}
# layer height of contact paths in unscaled coordinates
sub support_material_contact_height {
my $self = shift;
return $self->height if $self->id == 0;
# TODO: check what upper region applies instead of considering the first one
my $upper_layer = $self->object->layers->[ $self->id + 1 ] // $self;
my $h = ($self->height + $upper_layer->height) - $upper_layer->regions->[0]->extruders->{infill}->bridge_flow->width;
# If layer height is less than half the bridge width then we'll get a negative height for contact area.
# The optimal solution would be to skip some layers during support material generation, but for now
# we'll apply a (dirty) workaround that should still work.
if ($h <= 0) {
$h = $self->height;
}
return $h;
}
# Z used for printing support material contact in scaled coordinates
sub support_material_contact_z {
my $self = shift;
return ($self->print_z - ($self->height - $self->support_material_contact_height)) / &Slic3r::SCALING_FACTOR;
}
sub upper_layer_slices {
my $self = shift;
@ -94,4 +63,13 @@ sub support_islands_enclose_line {
return (first { $_->encloses_line($line) } @{$self->support_islands}) ? 1 : 0;
}
package Slic3r::Layer::Support;
use Moo;
extends 'Slic3r::Layer';
# ordered collection of extrusion paths to fill surfaces for support material
has 'support_islands' => (is => 'rw');
has 'support_fills' => (is => 'rw');
has 'support_interface_fills' => (is => 'rw');
1;

32
lib/Slic3r/Polyline.pm
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@ -211,6 +211,38 @@ sub clip_start {
return (ref $self)->new($points);
}
# this method returns a collection of points picked on the polygon contour
# so that they are evenly spaced according to the input distance
# (find a better name!)
sub regular_points {
my $self = shift;
my ($distance) = @_;
my @points = ($self->[0]);
my $len = 0;
for (my $i = 1; $i <= $#$self; $i++) {
my $point = $self->[$i];
my $segment_length = $point->distance_to($self->[$i-1]);
$len += $segment_length;
next if $len < $distance;
if ($len == $distance) {
push @points, $point;
$len = 0;
next;
}
my $take = $segment_length - ($len - $distance); # how much we take of this segment
my $new_point = Slic3r::Geometry::point_along_segment($self->[$i-1], $point, $take);
push @points, Slic3r::Point->new($new_point);
$i--;
$len = -$take;
}
return @points;
}
package Slic3r::Polyline::Collection;
use Moo;

55
lib/Slic3r/Print.pm
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@ -3,7 +3,7 @@ use Moo;
use File::Basename qw(basename fileparse);
use File::Spec;
use List::Util qw(max first);
use List::Util qw(min max first);
use Math::ConvexHull::MonotoneChain qw(convex_hull);
use Slic3r::ExtrusionPath ':roles';
use Slic3r::Geometry qw(X Y Z X1 Y1 X2 Y2 MIN MAX PI scale unscale move_points
@ -263,6 +263,7 @@ sub init_extruders {
}
# calculate support material flow
# Note: we should calculate a different flow for support material interface
if ($self->has_support_material) {
my $extruder = $self->extruders->[$self->config->support_material_extruder-1];
$self->support_material_flow($extruder->make_flow(
@ -581,15 +582,18 @@ sub make_skirt {
# collect points from all layers contained in skirt height
my @points = ();
foreach my $obj_idx (0 .. $#{$self->objects}) {
my $skirt_height = $Slic3r::Config->skirt_height;
$skirt_height = $self->objects->[$obj_idx]->layer_count if $skirt_height > $self->objects->[$obj_idx]->layer_count;
my @layers = map $self->objects->[$obj_idx]->layers->[$_], 0..($skirt_height-1);
my $object = $self->objects->[$obj_idx];
my @layers = map $object->layers->[$_], 0..min($Slic3r::Config->skirt_height-1, $#{$object->layers});
my @layer_points = (
(map @$_, map @$_, map @{$_->slices}, @layers),
(map @$_, map @{$_->thin_walls}, map @{$_->regions}, @layers),
(map @{$_->unpack->polyline}, map @{$_->support_fills->paths}, grep $_->support_fills, @layers),
);
push @points, map move_points($_, @layer_points), @{$self->objects->[$obj_idx]->copies};
if (@{ $object->support_layers }) {
my @support_layers = map $object->support_layers->[$_], 0..min($Slic3r::Config->skirt_height-1, $#{$object->support_layers});
push @layer_points,
(map @{$_->unpack->polyline}, map @{$_->support_fills->paths}, grep $_->support_fills, @support_layers);
}
push @points, map move_points($_, @layer_points), @{$object->copies};
}
return if @points < 3; # at least three points required for a convex hull
@ -644,13 +648,19 @@ sub make_brim {
my $grow_distance = $flow->scaled_width / 2;
my @islands = (); # array of polygons
foreach my $obj_idx (0 .. $#{$self->objects}) {
my $layer0 = $self->objects->[$obj_idx]->layers->[0];
my $object = $self->objects->[$obj_idx];
my $layer0 = $object->layers->[0];
my @object_islands = (
(map $_->contour, @{$layer0->slices}),
(map { $_->isa('Slic3r::Polygon') ? $_ : $_->grow($grow_distance) } map @{$_->thin_walls}, @{$layer0->regions}),
(map $_->unpack->polyline->grow($grow_distance), map @{$_->support_fills->paths}, grep $_->support_fills, $layer0),
);
foreach my $copy (@{$self->objects->[$obj_idx]->copies}) {
if (@{ $object->support_layers }) {
my $support_layer0 = $object->support_layers->[0];
push @object_islands,
(map $_->unpack->polyline->grow($grow_distance), @{$support_layer0->support_fills->paths})
if $support_layer0->support_fills;
}
foreach my $copy (@{$object->copies}) {
push @islands, map $_->clone->translate(@$copy), @object_islands;
}
}
@ -812,7 +822,9 @@ sub write_gcode {
gcodegen => $gcodegen,
);
for my $layer (@{$self->objects->[$obj_idx]->layers}) {
my $object = $self->objects->[$obj_idx];
my @layers = sort { $a->print_z <=> $b->print_z } @{$object->layers}, @{$object->support_layers};
for my $layer (@layers) {
# if we are printing the bottom layer of an object, and we have already finished
# another one, set first layer temperatures. this happens before the Z move
# is triggered, so machine has more time to reach such temperatures
@ -837,11 +849,13 @@ sub write_gcode {
my @obj_idx = chained_path([ map $_->copies->[0], @{$self->objects} ]);
# sort layers by Z
my %layers = (); # print_z => [ layer, layer, layer ] by obj_idx
my %layers = (); # print_z => [ [layers], [layers], [layers] ] by obj_idx
foreach my $obj_idx (0 .. $#{$self->objects}) {
foreach my $layer (@{$self->objects->[$obj_idx]->layers}) {
my $object = $self->objects->[$obj_idx];
foreach my $layer (@{$object->layers}, @{$object->support_layers}) {
$layers{ $layer->print_z } ||= [];
$layers{ $layer->print_z }[$obj_idx] = $layer; # turn this into [$layer] when merging support layers
$layers{ $layer->print_z }[$obj_idx] ||= [];
push @{$layers{ $layer->print_z }[$obj_idx]}, $layer;
}
}
@ -851,13 +865,14 @@ sub write_gcode {
);
foreach my $print_z (sort { $a <=> $b } keys %layers) {
foreach my $obj_idx (@obj_idx) {
next unless my $layer = $layers{$print_z}[$obj_idx];
print $fh $buffer->append(
$layer_gcode->process_layer($layer, $layer->object->copies),
$layer->object."",
$layer->id,
$layer->print_z,
);
foreach my $layer (@{ $layers{$print_z}[$obj_idx] // [] }) {
print $fh $buffer->append(
$layer_gcode->process_layer($layer, $layer->object->copies),
$layer->object . ref($layer), # differentiate $obj_id between normal layers and support layers
$layer->id,
$layer->print_z,
);
}
}
}
print $fh $buffer->flush;

659
lib/Slic3r/Print/Object.pm
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@ -1,11 +1,11 @@
package Slic3r::Print::Object;
use Moo;
use List::Util qw(min sum first);
use List::Util qw(min max sum first);
use Slic3r::ExtrusionPath ':roles';
use Slic3r::Geometry qw(Z PI scale unscale deg2rad rad2deg scaled_epsilon chained_path_points);
use Slic3r::Geometry::Clipper qw(diff_ex intersection_ex union_ex offset collapse_ex
offset2 diff intersection);
use Slic3r::Geometry::Clipper qw(diff diff_ex intersection intersection_ex union union_ex
offset offset_ex offset2);
use Slic3r::Surface ':types';
has 'print' => (is => 'ro', weak_ref => 1, required => 1);
@ -14,6 +14,7 @@ has 'meshes' => (is => 'rw', default => sub { [] }); # by region_id
has 'size' => (is => 'rw', required => 1); # XYZ in scaled coordinates
has 'copies' => (is => 'rw', trigger => 1); # in scaled coordinates
has 'layers' => (is => 'rw', default => sub { [] });
has 'support_layers' => (is => 'rw', default => sub { [] });
has 'layer_height_ranges' => (is => 'rw', default => sub { [] }); # [ z_min, z_max, layer_height ]
has 'fill_maker' => (is => 'lazy');
has '_slice_z_table' => (is => 'lazy');
@ -808,264 +809,446 @@ sub generate_support_material {
my $self = shift;
return if $self->layer_count < 2;
my $flow = $self->print->support_material_flow;
# how much we extend support around the actual contact area
#my $margin = $flow->scaled_width / 2;
my $margin = scale 3;
# increment used to reach $margin in steps to avoid trespassing thin objects
my $margin_step = $margin/3;
# if user specified a custom angle threshold, convert it to radians
my $threshold_rad;
if ($Slic3r::Config->support_material_threshold) {
$threshold_rad = deg2rad($Slic3r::Config->support_material_threshold + 1); # +1 makes the threshold inclusive
Slic3r::debugf "Threshold angle = %d°\n", rad2deg($threshold_rad);
}
my $flow = $self->print->support_material_flow;
my $distance_from_object = 1.5 * $flow->scaled_width;
my $pattern_spacing = ($Slic3r::Config->support_material_spacing > $flow->spacing)
? $Slic3r::Config->support_material_spacing
: $flow->spacing;
# determine support regions in each layer (for upper layers)
Slic3r::debugf "Detecting regions\n";
my %layers = (); # this represents the areas of each layer having to support upper layers (excluding interfaces)
my %layers_interfaces = (); # this represents the areas of each layer to be filled with interface pattern, excluding the contact areas which are stored separately
my %layers_contact_areas = (); # this represents the areas of each layer having an overhang in the immediately upper layer
# shape of contact area
my $contact_loops = 1;
my $circle_distance = 3 * $flow->scaled_width;
my $circle;
{
my @current_support_regions = (); # expolygons we've started to support (i.e. below the empty interface layers)
my @upper_layers_overhangs = (map [], 1..$Slic3r::Config->support_material_interface_layers);
for my $i (reverse 0 .. $#{$self->layers}) {
next unless $Slic3r::Config->support_material
|| ($i <= $Slic3r::Config->raft_layers) # <= because we need to start from the first non-raft layer
|| ($i <= $Slic3r::Config->support_material_enforce_layers + $Slic3r::Config->raft_layers);
# TODO: make sure teeth between circles are compatible with support material flow
my $r = 1.5 * $flow->scaled_width;
$circle = Slic3r::Polygon->new(map [ $r * cos $_, $r * sin $_ ], (5*PI/3, 4*PI/3, PI, 2*PI/3, PI/3, 0));
}
# determine contact areas
my %contact = (); # contact_z => [ polygons ]
my %overhang = (); # contact_z => [ expolygons ] - this stores the actual overhang supported by each contact layer
for my $layer_id (1 .. $#{$self->layers}) {
my $layer = $self->layers->[$layer_id];
my $lower_layer = $self->layers->[$layer_id-1];
# detect overhangs and contact areas needed to support them
my (@overhang, @contact) = ();
foreach my $layerm (@{$layer->regions}) {
my $fw = $layerm->perimeter_flow->scaled_width;
my $diff;
my $layer = $self->layers->[$i];
my $lower_layer = $i > 0 ? $self->layers->[$i-1] : undef;
my @current_layer_offsetted_slices = map $_->offset_ex($distance_from_object), @{$layer->slices};
# $upper_layers_overhangs[-1] contains the overhangs of the upper layer, regardless of any interface layers
# $upper_layers_overhangs[0] contains the overhangs of the first upper layer above the interface layers
# we only consider the overhangs of the upper layer to define contact areas of the current one
$layers_contact_areas{$i} = diff_ex(
[ map @$_, @{ $upper_layers_overhangs[-1] || [] } ],
[ map @$_, @current_layer_offsetted_slices ],
);
$layers_contact_areas{$i} = [
@{collapse_ex([ map @$_, @{$layers_contact_areas{$i}} ], $flow->scaled_width)},
];
# to define interface regions of this layer we consider the overhangs of all the upper layers
# minus the first one
$layers_interfaces{$i} = diff_ex(
[ map @$_, map @$_, @upper_layers_overhangs[0 .. $#upper_layers_overhangs-1] ],
[
(map @$_, @current_layer_offsetted_slices),
(map @$_, @{ $layers_contact_areas{$i} }),
],
);
$layers_interfaces{$i} = [
@{collapse_ex([ map @$_, @{$layers_interfaces{$i}} ], $flow->scaled_width)},
];
# generate support material in current layer (for upper layers)
@current_support_regions = @{diff_ex(
[
(map @$_, @current_support_regions),
(map @$_, @{ $upper_layers_overhangs[-1] || [] }), # only considering -1 instead of the whole array contents is just an optimization
],
[ map @$_, @{$layer->slices} ],
)};
shift @upper_layers_overhangs;
$layers{$i} = diff_ex(
[ map @$_, @current_support_regions ],
[
(map @$_, @current_layer_offsetted_slices),
(map @$_, @{ $layers_interfaces{$i} }),
],
);
$layers{$i} = [
@{collapse_ex([ map @$_, @{$layers{$i}} ], $flow->scaled_width)},
];
# get layer overhangs and put them into queue for adding support inside lower layers;
# we need an angle threshold for this
my @overhangs = ();
if ($lower_layer) {
# consider all overhangs regardless of their angle if we're told to enforce support on this layer
my $distance = $i <= ($Slic3r::Config->support_material_enforce_layers + $Slic3r::Config->raft_layers)
? 0
: $Slic3r::Config->support_material_threshold
? scale $lower_layer->height * ((cos $threshold_rad) / (sin $threshold_rad))
: $self->layers->[1]->regions->[0]->overhang_width;
# If a threshold angle was specified, use a different logic for detecting overhangs.
if (defined $threshold_rad || $layer_id <= $Slic3r::Config->support_material_enforce_layers) {
my $d = defined $threshold_rad
? scale $lower_layer->height * ((cos $threshold_rad) / (sin $threshold_rad))
: 0;
@overhangs = map $_->offset_ex(+$distance), @{diff_ex(
[ map @$_, @{$layer->slices} ],
$diff = diff(
[ offset([ map $_->p, @{$layerm->slices} ], -$d) ],
[ map @$_, @{$lower_layer->slices} ],
1,
);
# only enforce spacing from the object ($fw/2) if the threshold angle
# is not too high: in that case, $d will be very small (as we need to catch
# very short overhangs), and such contact area would be eaten by the
# enforced spacing, resulting in high threshold angles to be almost ignored
$diff = diff(
[ offset($diff, $d - $fw/2) ],
[ map @$_, @{$lower_layer->slices} ],
) if $d > $fw/2;
} else {
$diff = diff(
[ offset([ map $_->p, @{$layerm->slices} ], -$fw/2) ],
[ map @$_, @{$lower_layer->slices} ],
);
# $diff now contains the ring or stripe comprised between the boundary of
# lower slices and the centerline of the last perimeter in this overhanging layer.
# Void $diff means that there's no upper perimeter whose centerline is
# outside the lower slice boundary, thus no overhang
}
next if !@$diff;
push @overhang, @{union_ex($diff)}; # NOTE: this is not the full overhang as it misses the outermost half of the perimeter width!
# Let's define the required contact area by using a max gap of half the upper
# extrusion width and extending the area according to the configured margin.
# We increment the area in steps because we don't want our support to overflow
# on the other side of the object (if it's very thin).
{
my @slices_margin = offset([ map @$_, @{$lower_layer->slices} ], $fw/2);
for ($fw/2, map {$margin_step} 1..($margin / $margin_step)) {
$diff = diff(
[ offset($diff, $_) ],
\@slices_margin,
);
}
}
push @contact, @$diff;
}
next if !@contact;
# now apply the contact areas to the layer were they need to be made
{
# get the average nozzle diameter used on this layer
my @nozzle_diameters = map $_->nozzle_diameter,
map { $_->perimeter_flow, $_->solid_infill_flow }
@{$layer->regions};
my $nozzle_diameter = sum(@nozzle_diameters)/@nozzle_diameters;
my $contact_z = $layer->print_z - $nozzle_diameter * 1.5;
###$contact_z = $layer->print_z - $layer->height;
$contact{$contact_z} = [ @contact ];
$overhang{$contact_z} = [ @overhang ];
}
}
my @contact_z = sort keys %contact;
# find object top surfaces
# we'll use them to clip our support and detect where does it stick
my %top = (); # print_z => [ expolygons ]
{
my $projection = [];
foreach my $layer (reverse @{$self->layers}) {
if (my @top = grep $_->surface_type == S_TYPE_TOP, map @{$_->slices}, @{$layer->regions}) {
# compute projection of the contact areas above this top layer
# first add all the 'new' contact areas to the current projection
# ('new' means all the areas that are lower than the last top layer
# we considered)
my $min_top = min(keys %top) // max(keys %contact);
push @$projection, map @{$contact{$_}}, grep { $_ > $layer->print_z && $_ < $min_top } keys %contact;
# now find whether any projection falls onto this top surface
my $touching = intersection($projection, [ map $_->p, @top ]);
if (@$touching) {
$top{ $layer->print_z } = $touching;
}
# remove the areas that touched from the projection that will continue on
# next, lower, top surfaces
$projection = diff($projection, $touching);
}
}
}
my @top_z = sort keys %top;
# we now know the upper and lower boundaries for our support material object
# (@contact_z and @top_z), so we can generate intermediate layers
my @support_layers = _compute_support_layers(\@contact_z, \@top_z, $Slic3r::Config, $flow);
# if we wanted to apply some special logic to the first support layers lying on
# object's top surfaces this is the place to detect them
# Let's now determine shells (interface layers) and normal support below them.
# Let's now fill each support layer by generating shells (interface layers) and
# clipping support area to the actual object boundaries.
my %interface = (); # layer_id => [ polygons ]
my %support = (); # layer_id => [ polygons ]
my $interface_layers = $Slic3r::Config->support_material_interface_layers;
for my $layer_id (0 .. $#support_layers) {
my $z = $support_layers[$layer_id];
my $this = $contact{$z} // next;
# count contact layer as interface layer
for (my $i = $layer_id; $i >= 0 && $i > $layer_id-$interface_layers; $i--) {
$z = $support_layers[$i];
# Compute interface area on this layer as diff of upper contact area
# (or upper interface area) and layer slices.
# This diff is responsible of the contact between support material and
# the top surfaces of the object. We should probably offset the top
# surfaces before performing the diff, but this needs investigation.
$this = $interface{$i} = diff(
[
@$this,
@{ $interface{$i} || [] },
],
[
@{ $top{$z} || [] },
],
);
}
# determine what layers does our support belong to
for (my $i = $layer_id-$interface_layers; $i >= 0; $i--) {
$z = $support_layers[$i];
# Compute support area on this layer as diff of upper support area
# and layer slices.
$this = $support{$i} = diff(
[
@$this,
@{ $support{$i} || [] },
],
[
@{ $top{$z} || [] },
@{ $interface{$i} || [] },
],
);
}
}
push @{$self->support_layers}, map Slic3r::Layer::Support->new(
object => $self,
id => $_,
height => ($_ == 0) ? $support_layers[$_] : ($support_layers[$_] - $support_layers[$_-1]),
print_z => $support_layers[$_],
slice_z => -1,
slices => [],
), 0 .. $#support_layers;
Slic3r::debugf "Generating patterns\n";
# prepare fillers
my $pattern = $Slic3r::Config->support_material_pattern;
my @angles = ($Slic3r::Config->support_material_angle);
if ($pattern eq 'rectilinear-grid') {
$pattern = 'rectilinear';
push @angles, $angles[0] + 90;
}
my %fillers = (
interface => $self->fill_maker->filler('rectilinear'),
support => $self->fill_maker->filler($pattern),
);
my $interface_angle = $Slic3r::Config->support_material_angle + 90;
my $interface_spacing = $Slic3r::Config->support_material_interface_spacing + $flow->spacing;
my $interface_density = $interface_spacing == 0 ? 1 : $flow->spacing / $interface_spacing;
my $support_spacing = $Slic3r::Config->support_material_spacing + $flow->spacing;
my $support_density = $support_spacing == 0 ? 1 : $flow->spacing / $support_spacing;
my $process_layer = sub {
my ($layer_id) = @_;
my $result = { contact => [], interface => [], support => [] };
$contact{$layer_id} ||= [];
$interface{$layer_id} ||= [];
$support{$layer_id} ||= [];
# contact
if ((my $contact = $contact{$support_layers[$layer_id]}) && $contact_loops > 0) {
my $overhang = $overhang{$support_layers[$layer_id]};
$contact = [ grep $_->is_counter_clockwise, @$contact ];
# generate the outermost loop
my @loops0;
{
# find centerline of the external loop of the contours
my @external_loops = offset($contact, -$flow->scaled_width/2);
# apply a pattern to the loop
my @positions = map Slic3r::Polygon->new(@$_)->split_at_first_point->regular_points($circle_distance), @external_loops;
@loops0 = @{diff(
[ @external_loops ],
[ map $circle->clone->translate(@$_), @positions ],
)};
}
push @upper_layers_overhangs, [@overhangs];
if ($Slic3r::debug) {
printf "Layer %d (z = %.2f) has %d generic support areas, %d normal interface areas, %d contact areas\n",
$i, $layer->print_z, scalar(@{$layers{$i}}), scalar(@{$layers_interfaces{$i}}), scalar(@{$layers_contact_areas{$i}});
# make more loops
my @loops = @loops0;
for my $i (2..$contact_loops) {
my $d = ($i-1) * $flow->scaled_spacing;
push @loops, offset2(\@loops0, -$d -0.5*$flow->scaled_spacing, +0.5*$flow->scaled_spacing);
}
}
}
return if !map @$_, values %layers;
# generate paths for the pattern that we're going to use
Slic3r::debugf "Generating patterns\n";
my $support_patterns = [];
my $support_interface_patterns = [];
{
# 0.5 ensures the paths don't get clipped externally when applying them to layers
my @areas = map $_->offset_ex(- 0.5 * $flow->scaled_width),
@{union_ex([ map $_->contour, map @$_, values %layers, values %layers_interfaces, values %layers_contact_areas ])};
my $pattern = $Slic3r::Config->support_material_pattern;
my @angles = ($Slic3r::Config->support_material_angle);
if ($pattern eq 'rectilinear-grid') {
$pattern = 'rectilinear';
push @angles, $angles[0] + 90;
}
my $filler = $self->fill_maker->filler($pattern);
my $make_pattern = sub {
my ($expolygon, $density) = @_;
my @paths = $filler->fill_surface(
Slic3r::Surface->new(expolygon => $expolygon),
density => $density,
flow_spacing => $flow->spacing,
# clip such loops to the side oriented towards the object
@loops = map Slic3r::Polyline->new(@$_),
@{ Boost::Geometry::Utils::multi_polygon_multi_linestring_intersection(
[ offset_ex([ map @$_, @$overhang ], +scale 3) ],
[ map Slic3r::Polygon->new(@$_)->split_at_first_point, @loops ],
) };
# subtract loops from the contact area to detect the remaining part
$interface{$layer_id} = intersection(
$interface{$layer_id},
[ offset2(\@loops0, -($contact_loops) * $flow->scaled_spacing, +0.5*$flow->scaled_spacing) ],
);
my $params = shift @paths;
return map Slic3r::ExtrusionPath->new(
polyline => Slic3r::Polyline->new(@$_),
# transform loops into ExtrusionPath objects
@loops = map Slic3r::ExtrusionPath->pack(
polyline => $_,
role => EXTR_ROLE_SUPPORTMATERIAL,
height => undef,
flow_spacing => $params->{flow_spacing},
), @paths;
};
foreach my $angle (@angles) {
$filler->angle($angle);
{
my $density = $flow->spacing / $pattern_spacing;
push @$support_patterns, [ map $make_pattern->($_, $density), @areas ];
}
flow_spacing => $flow->spacing,
), @loops;
if ($Slic3r::Config->support_material_interface_layers > 0) {
# if pattern is not cross-hatched, rotate the interface pattern by 90° degrees
$filler->angle($angle + 90) if @angles == 1;
my $spacing = $Slic3r::Config->support_material_interface_spacing;
my $density = $spacing == 0 ? 1 : $flow->spacing / $spacing;
push @$support_interface_patterns, [ map $make_pattern->($_, $density), @areas ];
}
$result->{contact} = [ @loops ];
}
if (0) {
require "Slic3r/SVG.pm";
Slic3r::SVG::output("support_$_.svg",
polylines => [ map $_->polyline, map @$_, $support_patterns->[$_] ],
red_polylines => [ map $_->polyline, map @$_, $support_interface_patterns->[$_] ],
polygons => [ map @$_, @areas ],
) for 0 .. $#$support_patterns;
}
}
# apply the pattern to layers
Slic3r::debugf "Applying patterns\n";
{
my $clip_pattern = sub {
my ($layer_id, $expolygons, $height, $is_interface) = @_;
my @paths = ();
foreach my $expolygon (@$expolygons) {
push @paths,
map $_->pack,
map {
$_->height($height);
# useless line because this coderef isn't called for layer 0 anymore;
# let's keep it here just in case we want to make the base flange optional
# in the future
$_->flow_spacing($self->print->first_layer_support_material_flow->spacing)
if $layer_id == 0;
$_;
}
map $_->clip_with_expolygon($expolygon),
###map $_->clip_with_polygon($expolygon->bounding_box->polygon), # currently disabled as a workaround for Boost failing at being idempotent
($is_interface && @$support_interface_patterns)
? @{$support_interface_patterns->[ $layer_id % @$support_interface_patterns ]}
: @{$support_patterns->[ $layer_id % @$support_patterns ]};
};
return @paths;
};
my %layer_paths = ();
my %layer_contact_paths = ();
my %layer_islands = ();
my $process_layer = sub {
my ($layer_id) = @_;
my $layer = $self->layers->[$layer_id];
my ($paths, $contact_paths) = ([], []);
my $islands = union_ex([ map @$_, map @$_, $layers{$layer_id}, $layers_contact_areas{$layer_id} ]);
# make a solid base on bottom layer
if ($layer_id == 0) {
my $filler = $self->fill_maker->filler('rectilinear');
$filler->angle($Slic3r::Config->support_material_angle + 90);
foreach my $expolygon (@$islands) {
my @paths = $filler->fill_surface(
Slic3r::Surface->new(expolygon => $expolygon),
density => 0.5,
flow_spacing => $self->print->first_layer_support_material_flow->spacing,
);
my $params = shift @paths;
push @$paths, map Slic3r::ExtrusionPath->new(
polyline => Slic3r::Polyline->new(@$_),
role => EXTR_ROLE_SUPPORTMATERIAL,
height => undef,
flow_spacing => $params->{flow_spacing},
), @paths;
}
} else {
$paths = [
$clip_pattern->($layer_id, $layers{$layer_id}, $layer->height),
$clip_pattern->($layer_id, $layers_interfaces{$layer_id}, $layer->height, 1),
];
$contact_paths = [ $clip_pattern->($layer_id, $layers_contact_areas{$layer_id}, $layer->support_material_contact_height, 1) ];
}
return ($paths, $contact_paths, $islands);
};
Slic3r::parallelize(
items => [ keys %layers ],
thread_cb => sub {
my $q = shift;
$Slic3r::Geometry::Clipper::clipper = Math::Clipper->new;
my $result = {};
while (defined (my $layer_id = $q->dequeue)) {
$result->{$layer_id} = [ $process_layer->($layer_id) ];
}
return $result;
},
collect_cb => sub {
my $result = shift;
($layer_paths{$_}, $layer_contact_paths{$_}, $layer_islands{$_}) = @{$result->{$_}} for keys %$result;
},
no_threads_cb => sub {
($layer_paths{$_}, $layer_contact_paths{$_}, $layer_islands{$_}) = $process_layer->($_) for keys %layers;
},
);
foreach my $layer_id (keys %layer_paths) {
my $layer = $self->layers->[$layer_id];
$layer->support_islands($layer_islands{$layer_id});
$layer->support_fills(Slic3r::ExtrusionPath::Collection->new);
$layer->support_contact_fills(Slic3r::ExtrusionPath::Collection->new);
push @{$layer->support_fills->paths}, @{$layer_paths{$layer_id}};
push @{$layer->support_contact_fills->paths}, @{$layer_contact_paths{$layer_id}};
# interface
if (@{$interface{$layer_id}}) {
$fillers{interface}->angle($interface_angle);
# steal some space from support
$interface{$layer_id} = intersection(
[ offset($interface{$layer_id}, scale 3) ],
[ @{$interface{$layer_id}}, @{$support{$layer_id}} ],
);
$support{$layer_id} = diff(
$support{$layer_id},
$interface{$layer_id},
);
my @paths = ();
foreach my $expolygon (offset_ex($interface{$layer_id}, -$flow->scaled_width/2)) {
my @p = $fillers{interface}->fill_surface(
Slic3r::Surface->new(expolygon => $expolygon),
density => $interface_density,
flow_spacing => $flow->spacing,
complete => 1,
);
my $params = shift @p;
push @paths, map Slic3r::ExtrusionPath->pack(
polyline => Slic3r::Polyline->new(@$_),
role => EXTR_ROLE_SUPPORTMATERIAL,
height => undef,
flow_spacing => $params->{flow_spacing},
), @p;
}
$result->{interface} = [ @paths ];
}
# support or flange
if (@{$support{$layer_id}}) {
my $filler = $fillers{support};
$filler->angle($angles[ ($layer_id) % @angles ]);
my $density = $support_density;
my $flow_spacing = $flow->spacing;
# TODO: use offset2_ex()
my $to_infill = [ offset_ex(union($support{$layer_id}), -$flow->scaled_width/2) ];
my @paths = ();
# base flange
if ($layer_id == 0) {
$filler = $fillers{interface};
$filler->angle($Slic3r::Config->support_material_angle + 90);
$density = 0.5;
$flow_spacing = $self->print->first_layer_support_material_flow->spacing;
} else {
# draw a perimeter all around support infill
# TODO: use brim ordering algorithm
push @paths, map Slic3r::ExtrusionPath->pack(
polyline => $_->split_at_first_point,
role => EXTR_ROLE_SUPPORTMATERIAL,
height => undef,
flow_spacing => $flow->spacing,
), map @$_, @$to_infill;
# TODO: use offset2_ex()
$to_infill = [ offset_ex([ map @$_, @$to_infill ], -$flow->scaled_spacing) ];
}
foreach my $expolygon (@$to_infill) {
my @p = $filler->fill_surface(
Slic3r::Surface->new(expolygon => $expolygon),
density => $density,
flow_spacing => $flow_spacing,
complete => 1,
);
my $params = shift @p;
push @paths, map Slic3r::ExtrusionPath->pack(
polyline => Slic3r::Polyline->new(@$_),
role => EXTR_ROLE_SUPPORTMATERIAL,
height => undef,
flow_spacing => $params->{flow_spacing},
), @p;
}
$result->{support} = [ @paths ];
}
# islands
$result->{islands} = union_ex([
@{$interface{$layer_id} || []},
@{$support{$layer_id} || []},
]);
return $result;
};
my $apply = sub {
my ($layer_id, $result) = @_;
my $layer = $self->support_layers->[$layer_id];
my $interface_collection = Slic3r::ExtrusionPath::Collection->new(paths => [ @{$result->{contact}}, @{$result->{interface}} ]);
$layer->support_interface_fills($interface_collection) if @{$interface_collection->paths} > 0;
my $support_collection = Slic3r::ExtrusionPath::Collection->new(paths => $result->{support});
$layer->support_fills($support_collection) if @{$support_collection->paths} > 0;
$layer->support_islands($result->{islands});
};
Slic3r::parallelize(
items => [ 0 .. $#{$self->support_layers} ],
thread_cb => sub {
my $q = shift;
$Slic3r::Geometry::Clipper::clipper = Math::Clipper->new;
my $result = {};
while (defined (my $layer_id = $q->dequeue)) {
$result->{$layer_id} = $process_layer->($layer_id);
}
return $result;
},
collect_cb => sub {
my $result = shift;
$apply->($_, $result->{$_}) for keys %$result;
},
no_threads_cb => sub {
$apply->($_, $process_layer->($_)) for 0 .. $#{$self->support_layers};
},
);
}
sub _compute_support_layers {
my ($contact_z, $top_z, $config, $flow) = @_;
# quick table to check whether a given Z is a top surface
my %top = map { $_ => 1 } @$top_z;
# determine layer height for any non-contact layer
# we use max() to prevent many ultra-thin layers to be inserted in case
# layer_height > nozzle_diameter * 0.75
my $support_material_height = max($config->layer_height, $flow->nozzle_diameter * 0.75);
my @support_layers = sort { $a <=> $b } @$contact_z, @$top_z,
(map { $_ + $flow->nozzle_diameter } @$top_z);
# enforce first layer height
my $first_layer_height = $config->get_value('first_layer_height');
shift @support_layers while @support_layers && $support_layers[0] < $first_layer_height;
unshift @support_layers, $first_layer_height;
for (my $i = $#support_layers; $i >= 0; $i--) {
my $target_height = $support_material_height;
if ($i > 0 && $top{ $support_layers[$i-1] }) {
$target_height = $flow->nozzle_diameter;
}
# enforce first layer height
if (($i == 0 && $support_layers[$i] > $target_height + $first_layer_height)
|| ($support_layers[$i] - $support_layers[$i-1] > $target_height + Slic3r::Geometry::epsilon)) {
splice @support_layers, $i, 0, ($support_layers[$i] - $target_height);
$i++;
}
}
# remove duplicates
{
my %sl = map { $_ => 1 } @support_layers;
@support_layers = sort { $a <=> $b } keys %sl;
}
return @support_layers;
}
1;

4
lib/Slic3r/Test/SectionCut.pm
View File

@ -58,7 +58,7 @@ sub export_svg {
);
$group->(
filter => sub { $_[0]->support_fills, $_[0]->support_contact_fills },
filter => sub { $_[0]->isa('Slic3r::Layer::Support') ? ($_[0]->support_fills, $_[0]->support_interface_fills) : () },
style => {
'stroke-width' => 1,
'stroke' => '#444444',
@ -80,7 +80,7 @@ sub _plot {
foreach my $object (@{$self->print->objects}) {
foreach my $copy (@{$object->copies}) {
foreach my $layer (@{$object->layers}) {
foreach my $layer (@{$object->layers}, @{$object->support_layers}) {
# get all ExtrusionPath objects
my @paths =
map { $_->polyline->translate(@$copy); $_ }

2
slic3r.pl
View File

@ -407,6 +407,8 @@ $j
--infill-extruder Extruder to use for infill (1+, default: 1)
--support-material-extruder
Extruder to use for support material (1+, default: 1)
--support-material-interface-extruder
Extruder to use for support material interface (1+, default: 1)
EOF
exit ($exit_code || 0);

45
t/support.t
View File

@ -1,4 +1,4 @@
use Test::More tests => 1;
use Test::More tests => 13;
use strict;
use warnings;
@ -7,15 +7,58 @@ BEGIN {
use lib "$FindBin::Bin/../lib";
}
use List::Util qw(first);
use Slic3r;
use Slic3r::Geometry qw(epsilon);
use Slic3r::Test;
{
my $config = Slic3r::Config->new_from_defaults;
my @contact_z = my @top_z = ();
my $test = sub {
my $flow = Slic3r::Flow->new(nozzle_diameter => $config->nozzle_diameter->[0], layer_height => $config->layer_height);
my @support_layers = Slic3r::Print::Object::_compute_support_layers(\@contact_z, \@top_z, $config, $flow);
is $support_layers[0], $config->first_layer_height,
'first layer height is honored';
is scalar(grep { $support_layers[$_]-$support_layers[$_-1] <= 0 } 1..$#support_layers), 0,
'no null or negative support layers';
is scalar(grep { $support_layers[$_]-$support_layers[$_-1] > $flow->nozzle_diameter + epsilon } 1..$#support_layers), 0,
'no layers thicker than nozzle diameter';
my $wrong_top_spacing = 0;
foreach my $top_z (@top_z) {
# find layer index of this top surface
my $layer_id = first { abs($support_layers[$_] - $top_z) < epsilon } 0..$#support_layers;
# check that first support layer above this top surface is spaced with nozzle diameter
$wrong_top_spacing = 1
if ($support_layers[$layer_id+1] - $support_layers[$layer_id]) != $flow->nozzle_diameter;
}
ok !$wrong_top_spacing, 'layers above top surfaces are spaced correctly';
};
$config->set('layer_height', 0.2);
$config->set('first_layer_height', 0.3);
@contact_z = (1.9);
@top_z = (1.1);
$test->();
$config->set('first_layer_height', 0.4);
$test->();
$config->set('layer_height', $config->nozzle_diameter->[0]);
$test->();
}
{
my $config = Slic3r::Config->new_from_defaults;
$config->set('raft_layers', 3);
$config->set('brim_width', 6);
$config->set('skirts', 0);
$config->set('support_material_extruder', 2);
$config->set('support_material_interface_extruder', 2);
$config->set('layer_height', 0.4);
$config->set('first_layer_height', '100%');
my $print = Slic3r::Test::init_print('20mm_cube', config => $config);