Refactored the BridgeDetector class to expose a cleaner API and make it stateful
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@ -5,45 +5,61 @@ use List::Util qw(first sum max);
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use Slic3r::Geometry qw(PI unscale scaled_epsilon rad2deg epsilon);
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use Slic3r::Geometry::Clipper qw(intersection_pl intersection_ex);
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has 'expolygon' => (is => 'ro', required => 1);
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has 'lower_slices' => (is => 'rw', required => 1); # ExPolygons or ExPolygonCollection
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has 'infill_flow' => (is => 'rw', required => 1);
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has 'extrusion_width' => (is => 'rw', required => 1); # scaled
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has 'resolution' => (is => 'rw', default => sub { PI/36 });
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sub detect_angle {
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my ($self, $expolygon) = @_;
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has '_edges' => (is => 'rw'); # Polylines representing the supporting edges
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has '_anchors' => (is => 'rw'); # ExPolygons
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has 'angle' => (is => 'rw');
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sub BUILD {
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my ($self) = @_;
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my $anchors_offset = $self->infill_flow->scaled_width;
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my $grown = $expolygon->offset(+$anchors_offset);
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my @lower = @{$self->lower_slices}; # expolygons
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# outset our bridge by an arbitrary amout; we'll use this outer margin
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# for detecting anchors
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my $grown = $self->expolygon->offset(+$self->extrusion_width);
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# detect what edges lie on lower slices
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my @edges = (); # polylines
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foreach my $lower (@lower) {
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$self->_edges(my $edges = []);
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foreach my $lower (@{$self->lower_slices}) {
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# turn bridge contour and holes into polylines and then clip them
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# with each lower slice's contour
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push @edges, map @{$_->clip_as_polyline([$lower->contour])}, @$grown;
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push @$edges, map @{$_->clip_as_polyline([$lower->contour])}, @$grown;
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}
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Slic3r::debugf " bridge has %d support(s)\n", scalar(@$edges);
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Slic3r::debugf " bridge has %d support(s)\n", scalar(@edges);
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return undef if !@edges;
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my $bridge_angle = undef;
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# detect anchors as intersection between our bridge expolygon and the lower slices
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$self->_anchors(intersection_ex(
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$grown,
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[ map @$_, @{$self->lower_slices} ],
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1, # safety offset required to avoid Clipper from detecting empty intersection while Boost actually found some @edges
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));
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if (0) {
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require "Slic3r/SVG.pm";
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Slic3r::SVG::output("bridge.svg",
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expolygons => [ $expolygon ],
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red_expolygons => [ @lower ],
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polylines => [ @edges ],
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expolygons => [ $self->expolygon ],
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red_expolygons => $self->lower_slices,
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polylines => $self->_edges,
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);
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}
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}
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sub detect_angle {
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my ($self) = @_;
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return undef if !@{$self->_edges};
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my @edges = @{$self->_edges};
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my $anchors = $self->_anchors;
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if (@edges == 2) {
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my @chords = map Slic3r::Line->new($_->[0], $_->[-1]), @edges;
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my @midpoints = map $_->midpoint, @chords;
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my $line_between_midpoints = Slic3r::Line->new(@midpoints);
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$bridge_angle = $line_between_midpoints->direction;
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$self->angle($line_between_midpoints->direction);
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} elsif (@edges == 1 && !$edges[0][0]->coincides_with($edges[0][-1])) {
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# Don't use this logic if $edges[0] is actually a closed loop
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# TODO: this case includes both U-shaped bridges and plain overhangs;
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@ -53,20 +69,13 @@ sub detect_angle {
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# our supporting edge is a straight line
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if (@{$edges[0]} > 2) {
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my $line = Slic3r::Line->new($edges[0]->[0], $edges[0]->[-1]);
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$bridge_angle = $line->direction;
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$self->angle($line->direction);
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}
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} elsif (@edges) {
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# Outset the bridge expolygon by half the amount we used for detecting anchors;
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# we'll use this one to clip our test lines and be sure that their endpoints
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# are inside the anchors and not on their contours leading to false negatives.
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my $clip_area = $expolygon->offset_ex(+$anchors_offset/2);
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# detect anchors as intersection between our bridge expolygon and the lower slices
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my $anchors = intersection_ex(
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$grown,
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[ map @$_, @lower ],
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1, # safety offset required to avoid Clipper from detecting empty intersection while Boost actually found some @edges
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);
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my $clip_area = $self->expolygon->offset_ex(+$self->extrusion_width/2);
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if (@$anchors) {
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# we'll now try several directions using a rudimentary visibility check:
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@ -74,7 +83,7 @@ sub detect_angle {
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# endpoints within anchors
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my %directions_coverage = (); # angle => score
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my %directions_avg_length = (); # angle => score
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my $line_increment = $self->infill_flow->scaled_width;
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my $line_increment = $self->extrusion_width;
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for (my $angle = 0; $angle < PI; $angle += $self->resolution) {
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my $my_clip_area = [ map $_->clone, @$clip_area ];
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my $my_anchors = [ map $_->clone, @$anchors ];
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@ -113,12 +122,15 @@ sub detect_angle {
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$directions_avg_length{$angle} = @lengths ? (max(@lengths)) : -1;
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}
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# if no direction produced coverage, then there's no bridge direction
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return undef if !defined first { $_ > 0 } values %directions_coverage;
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# the best direction is the one causing most lines to be bridged (thus most coverage)
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# and shortest max line length
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my @sorted_directions = sort {
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my $cmp;
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my $coverage_diff = $directions_coverage{$a} - $directions_coverage{$b};
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if (abs($coverage_diff) < $self->infill_flow->scaled_width) {
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if (abs($coverage_diff) < $self->extrusion_width) {
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$cmp = $directions_avg_length{$b} <=> $directions_avg_length{$a};
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} else {
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$cmp = ($coverage_diff > 0) ? 1 : -1;
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@ -126,20 +138,19 @@ sub detect_angle {
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$cmp;
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} keys %directions_coverage;
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$bridge_angle = $sorted_directions[-1];
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$self->angle($sorted_directions[-1]);
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}
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}
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if (defined $bridge_angle) {
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if ($bridge_angle >= PI - epsilon) {
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$bridge_angle -= PI;
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if (defined $self->angle) {
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if ($self->angle >= PI - epsilon) {
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$self->angle($self->angle - PI);
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}
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Slic3r::debugf " Optimal infill angle is %d degrees\n", rad2deg($bridge_angle)
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if defined $bridge_angle;
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Slic3r::debugf " Optimal infill angle is %d degrees\n", rad2deg($self->angle);
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}
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return $bridge_angle;
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return $self->angle;
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}
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1;
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@ -387,7 +387,6 @@ sub process_external_surfaces {
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my $margin = scale &Slic3r::EXTERNAL_INFILL_MARGIN;
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my @bottom = ();
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my $bridge_detector;
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foreach my $surface (grep $_->is_bottom, @surfaces) {
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my $grown = $surface->expolygon->offset_ex(+$margin);
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@ -397,12 +396,13 @@ sub process_external_surfaces {
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# of very thin (but still working) anchors, the grown expolygon would go beyond them
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my $angle;
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if ($lower_layer) {
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$bridge_detector //= Slic3r::Layer::BridgeDetector->new(
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my $bridge_detector = Slic3r::Layer::BridgeDetector->new(
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expolygon => $surface->expolygon,
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lower_slices => $lower_layer->slices,
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infill_flow => $self->flow(FLOW_ROLE_INFILL),
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extrusion_width => $self->flow(FLOW_ROLE_INFILL, $self->height, 1)->scaled_width,
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);
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Slic3r::debugf "Processing bridge at layer %d:\n", $self->id;
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$angle = $bridge_detector->detect_angle($surface->expolygon);
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$angle = $bridge_detector->detect_angle;
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}
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push @bottom, map $surface->clone(expolygon => $_, bridge_angle => $angle), @$grown;
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131
t/bridges.t
131
t/bridges.t
@ -1,4 +1,4 @@
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use Test::More tests => 12;
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use Test::More tests => 6;
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use strict;
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use warnings;
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@ -12,85 +12,72 @@ use Slic3r;
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use Slic3r::Geometry qw(scale epsilon deg2rad rad2deg PI);
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use Slic3r::Test;
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my $full_test = sub {
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my ($bd) = @_;
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{
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my $test = sub {
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my ($bridge_size, $rotate, $expected_angle, $tolerance) = @_;
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{
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my $test = sub {
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my ($bridge_size, $rotate, $expected_angle, $tolerance) = @_;
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my ($x, $y) = @$bridge_size;
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my $lower = Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([-2,-2], [$x+2,-2], [$x+2,$y+2], [-2,$y+2]),
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Slic3r::Polygon->new_scale([0,0], [0,$y], [$x,$y], [$x,0]),
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);
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$lower->translate(scale 20, scale 20); # avoid negative coordinates for easier SVG preview
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$lower->rotate(deg2rad($rotate), [$x/2,$y/2]);
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my $bridge = $lower->[1]->clone;
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$bridge->reverse;
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$bridge = Slic3r::ExPolygon->new($bridge);
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my ($x, $y) = @$bridge_size;
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my $lower = Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([-2,-2], [$x+2,-2], [$x+2,$y+2], [-2,$y+2]),
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Slic3r::Polygon->new_scale([0,0], [0,$y], [$x,$y], [$x,0]),
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);
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$lower->translate(scale 20, scale 20); # avoid negative coordinates for easier SVG preview
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$lower->rotate(deg2rad($rotate), [$x/2,$y/2]);
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my $bridge = $lower->[1]->clone;
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$bridge->reverse;
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$bridge = Slic3r::ExPolygon->new($bridge);
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$bd->lower_slices([$lower]);
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ok check_angle($bd, $bridge, $expected_angle, $tolerance), 'correct bridge angle for O-shaped overhang';
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};
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ok check_angle([$lower], $bridge, $expected_angle, $tolerance), 'correct bridge angle for O-shaped overhang';
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};
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$test->([20,10], 0, 0);
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$test->([10,20], 0, 90);
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$test->([20,10], 45, 135, 20);
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$test->([20,10], 135, 45, 20);
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}
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{
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my $bridge = Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([0,0], [20,0], [20,10], [0,10]),
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);
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my $lower = [
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Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([-2,0], [0,0], [0,10], [-2,10]),
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),
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];
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$_->translate(scale 20, scale 20) for $bridge, @$lower; # avoid negative coordinates for easier SVG preview
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$lower->[1] = $lower->[0]->clone;
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$lower->[1]->translate(scale 22, 0);
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$test->([20,10], 0, 0);
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$test->([10,20], 0, 90);
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$test->([20,10], 45, 135, 20);
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$test->([20,10], 135, 45, 20);
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}
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ok check_angle($lower, $bridge, 0), 'correct bridge angle for two-sided bridge';
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}
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{
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my $bridge = Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([0,0], [20,0], [20,10], [0,10]),
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);
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my $lower = [
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Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([-2,0], [0,0], [0,10], [-2,10]),
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),
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];
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$_->translate(scale 20, scale 20) for $bridge, @$lower; # avoid negative coordinates for easier SVG preview
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{
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my $bridge = Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([0,0], [20,0], [10,10], [0,10]),
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);
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my $lower = [
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Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([0,0], [0,10], [10,10], [10,12], [-2,12], [-2,-2], [22,-2], [22,0]),
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),
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];
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$_->translate(scale 20, scale 20) for $bridge, @$lower; # avoid negative coordinates for easier SVG preview
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$lower->[1] = $lower->[0]->clone;
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$lower->[1]->translate(scale 22, 0);
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$bd->lower_slices($lower);
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ok check_angle($bd, $bridge, 0), 'correct bridge angle for two-sided bridge';
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}
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{
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my $bridge = Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([0,0], [20,0], [10,10], [0,10]),
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);
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my $lower = [
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Slic3r::ExPolygon->new(
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Slic3r::Polygon->new_scale([0,0], [0,10], [10,10], [10,12], [-2,12], [-2,-2], [22,-2], [22,0]),
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),
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];
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$_->translate(scale 20, scale 20) for $bridge, @$lower; # avoid negative coordinates for easier SVG preview
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$bd->lower_slices($lower);
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ok check_angle($bd, $bridge, 135), 'correct bridge angle for C-shaped overhang';
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}
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};
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my $flow = Slic3r::Flow->new(width => 0.5, spacing => 0.45, nozzle_diameter => 0.5);
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my $bd = Slic3r::Layer::BridgeDetector->new(
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lower_slices => [],
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infill_flow => $flow,
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);
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$full_test->($bd);
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# infill flow larger than perimeter flow
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$bd->infill_flow(Slic3r::Flow->new(width => 0.9, spacing => 0.85, nozzle_diameter => 0.5));
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$full_test->($bd);
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ok check_angle($lower, $bridge, 135), 'correct bridge angle for C-shaped overhang';
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}
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sub check_angle {
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my ($bd, $bridge, $expected, $tolerance) = @_;
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my ($lower, $bridge, $expected, $tolerance) = @_;
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my $bd = Slic3r::Layer::BridgeDetector->new(
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expolygon => $bridge,
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lower_slices => $lower,
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extrusion_width => scale 0.5,
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);
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$tolerance //= rad2deg($bd->resolution) + epsilon;
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my $result = $bd->detect_angle($bridge);
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my $result = $bd->detect_angle;
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# our epsilon is equal to the steps used by the bridge detection algorithm
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###use XXX; YYY [ rad2deg($result), $expected ];
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