New bridging logic, more robust. #58
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1ef4d006a0
commit
a1c766cc52
8 changed files with 86 additions and 75 deletions
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@ -4,9 +4,8 @@ use warnings;
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# an ExPolygon is a polygon with holes
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use Math::Clipper qw(CT_UNION PFT_NONZERO JT_MITER);
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use Slic3r::Geometry qw(point_in_polygon X Y A B);
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use Slic3r::Geometry::Clipper qw(union_ex);
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use Slic3r::Geometry::Clipper qw(union_ex JT_MITER);
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# the constructor accepts an array of polygons
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# or a Math::Clipper ExPolygon (hashref)
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@ -58,8 +58,6 @@ sub make_fill {
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])};
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SURFACE: foreach my $surface (@$surfaces) {
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Slic3r::debugf " Processing surface %s:\n", $surface->id;
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my $filler = $Slic3r::fill_pattern;
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my $density = $Slic3r::fill_density;
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my $flow_width = $Slic3r::flow_width;
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@ -24,7 +24,7 @@ sub infill_direction {
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}
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# use bridge angle
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if ($surface->isa('Slic3r::Surface::Bridge')) {
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if ($surface->isa('Slic3r::Surface::Bridge') && defined $surface->bridge_angle) {
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Slic3r::debugf "Filling bridge with angle %d\n", $surface->bridge_angle;
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$rotate[0] = Slic3r::Geometry::deg2rad($surface->bridge_angle);
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}
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@ -356,83 +356,68 @@ sub process_bridges {
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($_->surface_type eq 'bottom' && $self->id > 0) || $_->surface_type eq 'top'
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} @{$self->surfaces} or return;
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my @supporting_surfaces = grep $_->surface_type =~ /internal/, @{$self->surfaces};
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my @internal_surfaces = grep $_->surface_type =~ /internal/, @{$self->surfaces};
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SURFACE: foreach my $surface (@solid_surfaces) {
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# ignore holes in bridges;
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# offset the surface a bit to avoid approximation issues when doing the
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# intersection below (this is to make sure we overlap with supporting
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# surfaces, otherwise a little gap will result from intersection)
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# ignore holes in bridges
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my $contour = $surface->expolygon->contour->safety_offset;
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my $description = $surface->surface_type eq 'bottom' ? 'bridge/overhang' : 'reverse bridge';
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# offset the contour and intersect it with the internal surfaces to discover
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# which of them has contact with our bridge
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my @supporting_surfaces = ();
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my ($contour_offset) = $contour->offset($Slic3r::flow_width / $Slic3r::resolution);
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foreach my $internal_surface (@internal_surfaces) {
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my $intersection = intersection_ex([$contour_offset], [$internal_surface->contour->p]);
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if (@$intersection) {
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push @supporting_surfaces, $internal_surface;
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}
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}
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#use Slic3r::SVG;
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#Slic3r::SVG::output(undef, "bridge.svg",
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# green_polygons => [ map $_->p, @supporting_surfaces ],
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# red_polygons => [ $contour ],
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#);
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# find all supported edges (as polylines, thus keeping notion of
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# consecutive supported edges)
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my @supported_polylines = ();
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{
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my @current_polyline = ();
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EDGE: foreach my $edge ($contour->lines) {
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for my $supporting_surface (@supporting_surfaces) {
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local $Slic3r::Geometry::epsilon = 1E+7;
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if (Slic3r::Geometry::polygon_has_subsegment($supporting_surface->contour->p, $edge)) {
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push @current_polyline, $edge;
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next EDGE;
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next SURFACE unless @supporting_surfaces;
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Slic3r::debugf " Found $description on layer %d with %d support(s)\n",
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$self->id, scalar(@supporting_surfaces);
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my $bridge_angle = undef;
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if ($surface->surface_type eq 'bottom') {
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# detect optimal bridge angle
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my $bridge_over_hole = 0;
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my @edges = (); # edges are POLYLINES
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foreach my $supporting_surface (@supporting_surfaces) {
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my @surface_edges = $supporting_surface->contour->clip_with_polygon($contour_offset);
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if (@surface_edges == 1 && @{$supporting_surface->contour->p} == @{$surface_edges[0]->p}) {
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$bridge_over_hole = 1;
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} else {
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foreach my $edge (@surface_edges) {
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shift @{$edge->points};
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pop @{$edge->points};
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}
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}
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if (@current_polyline) {
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push @supported_polylines, [@current_polyline];
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@current_polyline = ();
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}
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push @edges, @surface_edges;
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}
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push @supported_polylines, [@current_polyline] if @current_polyline;
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}
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Slic3r::debugf " Bridge is supported on %d edge(s)\n", scalar(@edges);
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Slic3r::debugf " and covers a hole\n" if $bridge_over_hole;
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# defensive programming, this shouldn't happen
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if (@supported_polylines == 0) {
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Slic3r::debugf "Found $description with no supports on layer %d; ignoring\n", $self->id;
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next SURFACE;
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}
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if (0) {
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require "Slic3r/SVG.pm";
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Slic3r::SVG::output(undef, "bridge.svg",
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polylines => [ map $_->p, @edges ],
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);
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}
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if (@supported_polylines == 1) {
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Slic3r::debugf "Found $description with only one support on layer %d; ignoring\n", $self->id;
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next SURFACE;
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}
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# now connect the first point to the last of each polyline
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@supported_polylines = map [ $_->[0]->[0], $_->[-1]->[-1] ], @supported_polylines;
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# @supported_polylines becomes actually an array of lines
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# if we got more than two supports, get the longest two
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if (@supported_polylines > 2) {
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my %lengths = map { $_ => Slic3r::Geometry::line_length($_) } @supported_polylines;
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@supported_polylines = sort { $lengths{"$a"} <=> $lengths{"$b"} } @supported_polylines;
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@supported_polylines = @supported_polylines[-2,-1];
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}
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# connect the midpoints, that will give the the optimal infill direction
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my @midpoints = map Slic3r::Geometry::midpoint($_), @supported_polylines;
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my $bridge_angle = -Slic3r::Geometry::rad2deg(Slic3r::Geometry::line_atan(\@midpoints) + PI/2);
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Slic3r::debugf "Optimal infill angle of bridge on layer %d is %d degrees\n", $self->id, $bridge_angle;
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# detect which neighbor surfaces are now supporting our bridge
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my @supporting_neighbor_surfaces = ();
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foreach my $supporting_surface (@supporting_surfaces) {
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local $Slic3r::Geometry::epsilon = 1E+7;
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push @supporting_neighbor_surfaces, $supporting_surface
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if grep Slic3r::Geometry::polygon_has_vertex($supporting_surface->contour->p, $_),
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map $_->[0], @supported_polylines;
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}
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# defensive programming, this shouldn't happen
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if (@supporting_neighbor_surfaces == 0) {
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Slic3r::debugf "Couldn't find supporting surfaces on layer %d; ignoring\n", $self->id;
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next SURFACE;
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if (@edges == 2) {
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my @chords = map Slic3r::Line->new($_->points->[0], $_->points->[-1]), @edges;
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my @midpoints = map $_->midpoint, @chords;
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$bridge_angle = -Slic3r::Geometry::rad2deg(Slic3r::Geometry::line_atan(\@midpoints) + PI/2);
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Slic3r::debugf "Optimal infill angle of bridge on layer %d is %d degrees\n", $self->id, $bridge_angle;
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}
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}
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# now, extend our bridge by taking a portion of supporting surfaces
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@ -443,7 +428,7 @@ sub process_bridges {
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# calculate the new bridge
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my $intersection = intersection_ex(
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[ $contour, map $_->p, @supporting_neighbor_surfaces ],
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[ $contour, map $_->p, @supporting_surfaces ],
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[ $bridge_offset ],
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);
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push @{$self->bridges}, map Slic3r::Surface::Bridge->cast_from_expolygon($_,
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@ -8,7 +8,7 @@ use XXX;
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sub make_perimeter {
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my $self = shift;
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my ($layer) = @_;
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printf "Making perimeter for layer %d:\n", $layer->id;
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printf "Making perimeter for layer %d\n", $layer->id;
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# at least one perimeter is required
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die "Can't slice object with no perimeters!\n"
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@ -9,6 +9,7 @@ use warnings;
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use Slic3r::Geometry qw(polygon_lines polygon_remove_parallel_continuous_edges
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polygon_segment_having_point point_in_polygon move_points rotate_points);
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use Slic3r::Geometry::Clipper qw(JT_MITER);
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# the constructor accepts an array(ref) of points
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sub new {
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@ -75,4 +76,15 @@ sub safety_offset {
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return (ref $self)->new(Slic3r::Geometry::Clipper::safety_offset([$self])->[0]);
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}
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sub offset {
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my $self = shift;
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my ($distance, $scale, $joinType, $miterLimit) = @_;
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$scale ||= $Slic3r::resolution * 1000000;
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$joinType = JT_MITER if !defined $joinType;
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$miterLimit ||= 2;
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my $offsets = Math::Clipper::offset([$self], $distance, $scale, $joinType, $miterLimit);
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return @$offsets;
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}
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1;
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@ -156,6 +156,11 @@ sub clip_with_expolygon {
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push @polylines, $current_polyline;
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}
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if (@polylines > 1 && scalar(@{$polylines[-1]}) == 2 && $polylines[-1][-1] eq $polylines[0][0]) {
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unshift @{$polylines[0]}, $polylines[-1][0];
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pop @polylines;
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}
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return map Slic3r::Polyline->cast($_), @polylines;
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}
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@ -109,6 +109,23 @@ sub detect_surfaces_type {
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my $upper_surfaces = [ grep { $_->expolygon->contour->area > $min_area } @{$upper_layer->surfaces} ];
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@top = $surface_difference->($layer->surfaces, $upper_surfaces, 'top');
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# now check whether each resulting top surfaces is large enough to have its
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# own perimeters or whether it may be sufficient to use the lower layer's
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# perimeters
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# offset upper layer's surfaces
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my $upper_surfaces_offsetted;
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{
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my $distance = $Slic3r::flow_width * ($Slic3r::perimeters) / $Slic3r::resolution;
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$upper_surfaces_offsetted = offset([ map $_->p, @{$upper_layer->surfaces} ], $distance, 100, JT_MITER, 2);
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}
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@top = grep {
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my $surface = $_;
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my $diff = diff_ex([ map $_->p, $surface ], $upper_surfaces_offsetted);
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@$diff;
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} @top;
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} else {
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# if no upper layer, all surfaces of this one are solid
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@top = @{$layer->surfaces};
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@ -276,8 +293,6 @@ sub extrude_perimeters {
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foreach my $layer (@{ $self->layers }) {
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$layer->detect_perimeter_surfaces;
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$perimeter_extruder->make_perimeter($layer);
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Slic3r::debugf " generated paths: %s\n",
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join ' ', map $_->id, @{ $layer->perimeters } if $Slic3r::debug;
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}
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}
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@ -374,9 +389,6 @@ sub extrude_fills {
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foreach my $layer (@{ $self->layers }) {
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$fill_extruder->make_fill($layer);
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Slic3r::debugf " generated %d paths: %s\n",
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scalar @{ $layer->fills },
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join ' ', map $_->id, map @{$_->paths}, @{ $layer->fills } if $Slic3r::debug;
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}
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}
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