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Snug supports: Extrude interface layers 45 degrees from the base layer,

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flip direction of the infill layer with each interface layer.
Unfortunately the flipping of support interface directions may not work
reliably due to base support layer heights growing at different rate
from the interface layers.
This commit is contained in:
Vojtech Bubnik 2021-10-14 13:55:52 +02:00
parent c838aabf1d
commit a6f4b9b71f
5 changed files with 64 additions and 22 deletions
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10
src/libslic3r/Layer.hpp
View file

@ -188,17 +188,23 @@ public:
// Extrusion paths for the support base and for the support interface and contacts.
ExtrusionEntityCollection support_fills;
// Is there any valid extrusion assigned to this LayerRegion?
virtual bool has_extrusions() const { return ! support_fills.empty(); }
// Zero based index of an interface layer, used for alternating direction of interface / contact layers.
size_t interface_id() const { return m_interface_id; }
protected:
friend class PrintObject;
// The constructor has been made public to be able to insert additional support layers for the skirt or a wipe tower
// between the raft and the object first layer.
SupportLayer(size_t id, PrintObject *object, coordf_t height, coordf_t print_z, coordf_t slice_z) :
Layer(id, object, height, print_z, slice_z) {}
SupportLayer(size_t id, size_t interface_id, PrintObject *object, coordf_t height, coordf_t print_z, coordf_t slice_z) :
Layer(id, object, height, print_z, slice_z), m_interface_id(interface_id) {}
virtual ~SupportLayer() = default;
size_t m_interface_id;
};
template<typename LayerContainer>

2
src/libslic3r/Print.cpp
View file

@ -1139,7 +1139,7 @@ void Print::_make_wipe_tower()
// Insert the new support layer.
double height = lt.print_z - (i == 0 ? 0. : m_wipe_tower_data.tool_ordering.layer_tools()[i-1].print_z);
//FIXME the support layer ID is set to -1, as Vojtech hopes it is not being used anyway.
it_layer = m_objects.front()->insert_support_layer(it_layer, -1, height, lt.print_z, lt.print_z - 0.5 * height);
it_layer = m_objects.front()->insert_support_layer(it_layer, -1, 0, height, lt.print_z, lt.print_z - 0.5 * height);
++ it_layer;
}
}

4
src/libslic3r/Print.hpp
View file

@ -300,8 +300,8 @@ public:
size_t support_layer_count() const { return m_support_layers.size(); }
void clear_support_layers();
SupportLayer* get_support_layer(int idx) { return m_support_layers[idx]; }
SupportLayer* add_support_layer(int id, coordf_t height, coordf_t print_z);
SupportLayerPtrs::iterator insert_support_layer(SupportLayerPtrs::iterator pos, size_t id, coordf_t height, coordf_t print_z, coordf_t slice_z);
SupportLayer* add_support_layer(int id, int interface_id, coordf_t height, coordf_t print_z);
SupportLayerPtrs::iterator insert_support_layer(SupportLayerPtrs::iterator pos, size_t id, size_t interface_id, coordf_t height, coordf_t print_z, coordf_t slice_z);
void delete_support_layer(int idx);
// Initialize the layer_height_profile from the model_object's layer_height_profile, from model_object's layer height table, or from slicing parameters.

8
src/libslic3r/PrintObject.cpp
View file

@ -461,15 +461,15 @@ void PrintObject::clear_support_layers()
m_support_layers.clear();
}
SupportLayer* PrintObject::add_support_layer(int id, coordf_t height, coordf_t print_z)
SupportLayer* PrintObject::add_support_layer(int id, int interface_id, coordf_t height, coordf_t print_z)
{
m_support_layers.emplace_back(new SupportLayer(id, this, height, print_z, -1));
m_support_layers.emplace_back(new SupportLayer(id, interface_id, this, height, print_z, -1));
return m_support_layers.back();
}
SupportLayerPtrs::iterator PrintObject::insert_support_layer(SupportLayerPtrs::iterator pos, size_t id, coordf_t height, coordf_t print_z, coordf_t slice_z)
SupportLayerPtrs::iterator PrintObject::insert_support_layer(SupportLayerPtrs::iterator pos, size_t id, size_t interface_id, coordf_t height, coordf_t print_z, coordf_t slice_z)
{
return m_support_layers.insert(pos, new SupportLayer(id, this, height, print_z, slice_z));
return m_support_layers.insert(pos, new SupportLayer(id, interface_id, this, height, print_z, slice_z));
}
// Called by Print::apply().

62
src/libslic3r/SupportMaterial.cpp
View file

@ -420,6 +420,11 @@ inline void layers_append(PrintObjectSupportMaterial::MyLayersPtr &dst, const Pr
dst.insert(dst.end(), src.begin(), src.end());
}
// Support layer that is covered by some form of dense interface.
static constexpr const std::initializer_list<PrintObjectSupportMaterial::SupporLayerType> support_types_interface {
PrintObjectSupportMaterial::sltRaftInterface, PrintObjectSupportMaterial::sltBottomContact, PrintObjectSupportMaterial::sltBottomInterface, PrintObjectSupportMaterial::sltTopContact, PrintObjectSupportMaterial::sltTopInterface
};
void PrintObjectSupportMaterial::generate(PrintObject &object)
{
BOOST_LOG_TRIVIAL(info) << "Support generator - Start";
@ -569,6 +574,7 @@ void PrintObjectSupportMaterial::generate(PrintObject &object)
// Sort the layers lexicographically by a raising print_z and a decreasing height.
std::sort(layers_sorted.begin(), layers_sorted.end(), [](auto *l1, auto *l2) { return *l1 < *l2; });
int layer_id = 0;
int layer_id_interface = 0;
assert(object.support_layers().empty());
for (size_t i = 0; i < layers_sorted.size();) {
// Find the last layer with roughly the same print_z, find the minimum layer height of all.
@ -580,17 +586,43 @@ void PrintObjectSupportMaterial::generate(PrintObject &object)
coordf_t zavg = 0.5 * (layers_sorted[i]->print_z + layers_sorted[j - 1]->print_z);
coordf_t height_min = layers_sorted[i]->height;
bool empty = true;
// For snug supports, layers where the direction of the support interface shall change are accounted for.
size_t num_interfaces = 0;
size_t num_top_contacts = 0;
double top_contact_bottom_z = 0;
for (size_t u = i; u < j; ++u) {
MyLayer &layer = *layers_sorted[u];
if (! layer.polygons.empty())
empty = false;
if (! layer.polygons.empty()) {
empty = false;
num_interfaces += one_of(layer.layer_type, support_types_interface);
if (layer.layer_type == sltTopContact) {
++ num_top_contacts;
assert(num_top_contacts <= 1);
// All top contact layers sharing this print_z shall also share bottom_z.
//assert(num_top_contacts == 1 || (top_contact_bottom_z - layer.bottom_z) < EPSILON);
top_contact_bottom_z = layer.bottom_z;
}
}
layer.print_z = zavg;
height_min = std::min(height_min, layer.height);
}
if (! empty) {
// Here the upper_layer and lower_layer pointers are left to null at the support layers,
// as they are never used. These pointers are candidates for removal.
object.add_support_layer(layer_id ++, height_min, zavg);
bool this_layer_contacts_only = num_top_contacts > 0 && num_top_contacts == num_interfaces;
size_t this_layer_id_interface = layer_id_interface;
if (this_layer_contacts_only) {
// Find a supporting layer for its interface ID.
for (auto it = object.support_layers().rbegin(); it != object.support_layers().rend(); ++ it)
if (const SupportLayer &other_layer = **it; std::abs(other_layer.print_z - top_contact_bottom_z) < EPSILON) {
// other_layer supports this top contact layer. Assign a different support interface direction to this layer
// from the layer that supports it.
this_layer_id_interface = other_layer.interface_id() + 1;
}
}
object.add_support_layer(layer_id ++, this_layer_id_interface, height_min, zavg);
if (num_interfaces && ! this_layer_contacts_only)
++ layer_id_interface;
}
i = j;
}
@ -2507,14 +2539,16 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::raft_and_int
// or the bottom of the first intermediate layer is aligned with the bottom of the raft contact layer.
// Intermediate layers are always printed with a normal etrusion flow (non-bridging).
size_t idx_layer_object = 0;
for (size_t idx_extreme = 0; idx_extreme < extremes.size(); ++ idx_extreme) {
size_t idx_extreme_first = 0;
if (! extremes.empty() && std::abs(extremes.front()->extreme_z() - m_slicing_params.raft_interface_top_z) < EPSILON) {
// This is a raft contact layer, its height has been decided in this->top_contact_layers().
// Ignore this layer when calculating the intermediate support layers.
assert(extremes.front()->layer_type == sltTopContact);
++ idx_extreme_first;
}
for (size_t idx_extreme = idx_extreme_first; idx_extreme < extremes.size(); ++ idx_extreme) {
MyLayer *extr2 = extremes[idx_extreme];
coordf_t extr2z = extr2->extreme_z();
if (std::abs(extr2z - m_slicing_params.raft_interface_top_z) < EPSILON) {
// This is a raft contact layer, its height has been decided in this->top_contact_layers().
assert(extr2->layer_type == sltTopContact);
continue;
}
if (std::abs(extr2z - m_slicing_params.first_print_layer_height) < EPSILON) {
// This is a bottom of a synchronized (or soluble) top contact layer, its height has been decided in this->top_contact_layers().
assert(extr2->layer_type == sltTopContact);
@ -2531,7 +2565,7 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::raft_and_int
}
assert(extr2z >= m_slicing_params.raft_interface_top_z + EPSILON);
assert(extr2z >= m_slicing_params.first_print_layer_height + EPSILON);
MyLayer *extr1 = (idx_extreme == 0) ? nullptr : extremes[idx_extreme - 1];
MyLayer *extr1 = (idx_extreme == idx_extreme_first) ? nullptr : extremes[idx_extreme - 1];
// Fuse a support layer firmly to the raft top interface (not to the raft contacts).
coordf_t extr1z = (extr1 == nullptr) ? m_slicing_params.raft_interface_top_z : extr1->extreme_z();
assert(extr2z >= extr1z);
@ -3056,7 +3090,6 @@ std::pair<PrintObjectSupportMaterial::MyLayersPtr, PrintObjectSupportMaterial::M
interface_layers.assign(intermediate_layers.size(), nullptr);
if (num_base_interface_layers_top || num_base_interface_layers_bottom)
base_interface_layers.assign(intermediate_layers.size(), nullptr);
bool snug_supports = m_object_config->support_material_style.value == smsSnug;
auto smoothing_distance = m_support_params.support_material_interface_flow.scaled_spacing() * 1.5;
auto minimum_island_radius = m_support_params.support_material_interface_flow.scaled_spacing() / m_support_params.interface_density;
auto closing_distance = smoothing_distance; // scaled<float>(m_object_config->support_material_closing_radius.value);
@ -4027,6 +4060,9 @@ void PrintObjectSupportMaterial::generate_toolpaths(
{
SupportLayer &support_layer = *support_layers[support_layer_id];
LayerCache &layer_cache = layer_caches[support_layer_id];
float interface_angle_delta = m_object_config->support_material_style.value == smsSnug ?
(support_layer.interface_id() & 1) ? float(- M_PI / 4.) : float(+ M_PI / 4.) :
0;
// Find polygons with the same print_z.
MyLayerExtruded &bottom_contact_layer = layer_cache.bottom_contact_layer;
@ -4106,7 +4142,7 @@ void PrintObjectSupportMaterial::generate_toolpaths(
// If zero interface layers are configured, use the same angle as for the base layers.
angles[support_layer_id % angles.size()] :
// Use interface angle for the interface layers.
m_support_params.interface_angle;
m_support_params.interface_angle + interface_angle_delta;
double density = interface_as_base ? m_support_params.support_density : m_support_params.interface_density;
filler_interface->spacing = interface_as_base ? m_support_params.support_material_flow.spacing() : m_support_params.support_material_interface_flow.spacing();
filler_interface->link_max_length = coord_t(scale_(filler_interface->spacing * link_max_length_factor / density));
@ -4128,7 +4164,7 @@ void PrintObjectSupportMaterial::generate_toolpaths(
// the bridging flow does not quite apply. Reduce the flow to area of an ellipse? (A = pi * a * b)
assert(! base_interface_layer.layer->bridging);
Flow interface_flow = m_support_params.support_material_flow.with_height(float(base_interface_layer.layer->height));
filler->angle = m_support_params.interface_angle;
filler->angle = m_support_params.interface_angle + interface_angle_delta;
filler->spacing = m_support_params.support_material_interface_flow.spacing();
filler->link_max_length = coord_t(scale_(filler->spacing * link_max_length_factor / m_support_params.interface_density));
fill_expolygons_generate_paths(