Don't extend solid layers when fill density is 0
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@ -473,17 +473,23 @@ sub process_external_surfaces {
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my @top = grep $_->surface_type == S_TYPE_TOP, @{$self->fill_surfaces};
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my @bottom = grep $_->surface_type == S_TYPE_BOTTOM, @{$self->fill_surfaces};
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# if we're slicing with no infill, we can't extend external surfaces
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# over non-existent infill
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my @fill_boundaries = $Slic3r::Config->fill_density > 0
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? @{$self->fill_surfaces}
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: grep $_->surface_type != S_TYPE_INTERNAL, @{$self->fill_surfaces};
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# offset them and intersect the results with the actual fill boundaries
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my $margin = scale 3; # TODO: ensure this is greater than the total thickness of the perimeters
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@top = @{intersection_ex(
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[ Slic3r::Geometry::Clipper::offset([ map $_->p, @top ], +$margin) ],
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[ map $_->p, @{$self->fill_surfaces} ],
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[ map $_->p, @fill_boundaries ],
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undef,
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1, # to ensure adjacent expolygons are unified
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)};
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@bottom = @{intersection_ex(
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[ Slic3r::Geometry::Clipper::offset([ map $_->p, @bottom ], +$margin) ],
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[ map $_->p, @{$self->fill_surfaces} ],
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[ map $_->p, @fill_boundaries ],
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undef,
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1, # to ensure adjacent expolygons are unified
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)};
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@ -637,10 +637,15 @@ sub discover_horizontal_shells {
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# if some parts are going to collapse, let's grow them and add the extra area to the neighbor layer
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# as well as to our original surfaces so that we support this additional area in the next shell too
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if (@$too_narrow) {
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# consider the actual fill area
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my @fill_boundaries = $Slic3r::Config->fill_density > 0
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? @neighbor_fill_surfaces
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: grep $_->surface_type != S_TYPE_INTERNAL, @neighbor_fill_surfaces;
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# make sure our grown surfaces don't exceed the fill area
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my @grown = map @$_, @{intersection_ex(
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[ offset([ map @$_, @$too_narrow ], +$margin) ],
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[ map $_->p, @neighbor_fill_surfaces ],
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[ map $_->p, @fill_boundaries ],
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)};
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$new_internal_solid = union_ex([ @grown, (map @$_, @$new_internal_solid) ]);
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$solid = union_ex([ @grown, (map @$_, @$solid) ]);
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