Add test obj and address for support under ground level if no elevation

src/libslic3r/SLA/SLASupportTreeBuilder.hpp

@@ -308,6 +308,8 @@ public:
     template<class...Args> long add_pillar(long headid, Args&&... args)
     {
         std::lock_guard<Mutex> lk(m_mutex);
+        if (m_pillars.capacity() < m_heads.size())
+            m_pillars.reserve(m_heads.size() * 2);
         
         assert(headid >= 0 && headid < m_head_indices.size());
         Head &head = m_heads[m_head_indices[size_t(headid)]];
@@ -357,6 +359,8 @@ public:
     template<class...Args> long add_pillar(Args&&...args)
     {
         std::lock_guard<Mutex> lk(m_mutex);
+        if (m_pillars.capacity() < m_heads.size())
+            m_pillars.reserve(m_heads.size() * 2);
         m_pillars.emplace_back(std::forward<Args>(args)...);
         Pillar& pillar = m_pillars.back();
         pillar.id = long(m_pillars.size() - 1);

src/libslic3r/SLA/SLASupportTreeBuildsteps.cpp

@@ -440,7 +440,7 @@ bool SupportTreeBuildsteps::interconnect(const Pillar &pillar,
 bool SupportTreeBuildsteps::connect_to_nearpillar(const Head &head,
                                                   long        nearpillar_id)
 {
-    auto nearpillar = [this, nearpillar_id]() {
+    auto nearpillar = [this, nearpillar_id]() -> const Pillar& {
         return m_builder.pillar(nearpillar_id);
     };
     
@@ -543,9 +543,8 @@ bool SupportTreeBuildsteps::search_pillar_and_connect(const Head &head)
         nearest_id = ne.second;
         
         if(nearest_id >= 0) {
-            auto nearpillarID = unsigned(nearest_id);
+            if(size_t(nearest_id) < m_builder.pillarcount()) {
-            if(nearpillarID < m_builder.pillarcount()) {
+                if(!connect_to_nearpillar(head, nearest_id)) {
-                if(!connect_to_nearpillar(head, nearpillarID)) {
                     nearest_id = ID_UNSET;    // continue searching
                     spindex.remove(ne);       // without the current pillar
                 }
@@ -1361,22 +1360,21 @@ void SupportTreeBuildsteps::routing_headless()
         
         // This is only for checking
         double idist = bridge_mesh_intersect(sph, dir, R, true);
-        double dist = ray_mesh_intersect(sj, dir);
+        double realdist = ray_mesh_intersect(sj, dir);
-        if (std::isinf(dist))
+        double dist = realdist;
-            dist = sph(Z) - m_mesh.ground_level()
-                   + m_mesh.ground_level_offset();
         
-        if(std::isnan(idist) || idist < 2*R ||
+        if (std::isinf(dist)) dist = sph(Z) - m_builder.ground_level;
-            std::isnan(dist)  || dist  < 2*R)
+        
-        {
+        if(std::isnan(idist) || idist < 2*R || std::isnan(dist) || dist < 2*R) {
             BOOST_LOG_TRIVIAL(warning) << "Can not find route for headless"
                                        << " support stick at: "
                                        << sj.transpose();
             continue;
         }
         
-        Vec3d ej = sj + (dist + HWIDTH_MM)* dir;
+        bool use_endball = !std::isinf(realdist);
-        m_builder.add_compact_bridge(sp, ej, n, R, !std::isinf(dist));
+        Vec3d ej = sj + (dist + HWIDTH_MM) * dir;
+        m_builder.add_compact_bridge(sp, ej, n, R, use_endball);
     }
 }
 

src/libslic3r/TriangleMesh.cpp

@@ -236,7 +236,7 @@ bool TriangleMesh::needed_repair() const
         || this->stl.stats.backwards_edges      > 0;
 }
 
-void TriangleMesh::WriteOBJFile(const char* output_file)
+void TriangleMesh::WriteOBJFile(const char* output_file) const
 {
     its_write_obj(this->its, output_file);
 }

src/libslic3r/TriangleMesh.hpp

@@ -31,7 +31,7 @@ public:
     float volume();
     void check_topology();
     bool is_manifold() const { return this->stl.stats.connected_facets_3_edge == (int)this->stl.stats.number_of_facets; }
-    void WriteOBJFile(const char* output_file);
+    void WriteOBJFile(const char* output_file) const;
     void scale(float factor);
     void scale(const Vec3d &versor);
     void translate(float x, float y, float z);

tests/sla_print/sla_print_tests_main.cpp

@@ -19,6 +19,7 @@
 #include "libslic3r/MTUtils.hpp"
 
 #include "libslic3r/SVG.hpp"
+#include "libslic3r/Format/OBJ.hpp"
 
 #if defined(WIN32) || defined(_WIN32)
 #define PATH_SEPARATOR R"(\)"
@@ -202,7 +203,7 @@ void test_supports(const std::string &       obj_filename,
 
     // If there is no elevation, support points shall be removed from the
     // bottom of the object.
-    if (supportcfg.object_elevation_mm < EPSILON) {
+    if (std::abs(supportcfg.object_elevation_mm) < EPSILON) {
         sla::remove_bottom_points(support_points, zmin,
                                   supportcfg.base_height_mm);
     } else {
@@ -225,7 +226,16 @@ void test_supports(const std::string &       obj_filename,
 
     // Quick check if the dimensions and placement of supports are correct
     auto obb = output_mesh.bounding_box();
-    ASSERT_DOUBLE_EQ(obb.min.z(), zmin - supportcfg.object_elevation_mm);
+    
+    double allowed_zmin = zmin - supportcfg.object_elevation_mm;
+    
+    if (std::abs(supportcfg.object_elevation_mm) < EPSILON)
+        allowed_zmin = zmin - 2 * supportcfg.head_back_radius_mm;
+
+    if (std::abs(obb.min.z() - allowed_zmin) > EPSILON)
+        output_mesh.WriteOBJFile("outmesh_supports.obj");
+    
+    ASSERT_GE(obb.min.z(), allowed_zmin);
     ASSERT_LE(obb.max.z(), zmax);
 
     // Move out the support tree into the byproducts, we can examine it further
@@ -286,7 +296,8 @@ const char * const AROUND_PAD_TEST_OBJECTS[] = {
 };
 
 const char *const SUPPORT_TEST_MODELS[] = {
-    "cube_with_concave_hole_enlarged_standing.obj"
+    "cube_with_concave_hole_enlarged_standing.obj",
+    "A_upsidedown.obj"
 };
 
 } // namespace