Export of filament statistics into G-code for multi-material prints

has been rewritten to be easier to parse.

Old format
; filament used = 19248.8mm (46.3cm3)
; filament used = 57.4
; filament cost = 1.5
; filament used = 8007.6mm (19.3cm3)
; filament used = 23.9
; filament cost = 0.6
; filament used = 0.0mm (0.0cm3)
; filament used = 0.0mm (0.0cm3)
; filament used = 0.0mm (0.0cm3)
; total filament cost = 2.1

New format
; filament used [mm] = 1600.7,1600.7,1600.7,1600.7,1600.7
; filament used [cm3] = 3.9,3.9,3.9,3.9,3.9
; filament used [g] = 4.8,4.8,4.8,4.8,4.8
; filament cost = 1.5,1.5,1.5,1.5,1.5
; total filament used [g] = 24.0
; total filament cost = 7.5

Where the non-printing extruders are filled in with zeros, and
the trailing non-printing extruders are not exported.

; filament used [g]
and
; filament cost
are only printed if non zero (material density and cost are defined)
This commit is contained in:
bubnikv 2019-04-16 14:25:50 +02:00
parent 25bfebfe8e
commit d83a013d6b
2 changed files with 84 additions and 56 deletions

View File

@ -173,7 +173,7 @@ std::string WipeTowerIntegration::append_tcr(GCode &gcodegen, const WipeTower::T
// Toolchangeresult.gcode assumes the wipe tower corner is at the origin
// We want to rotate and shift all extrusions (gcode postprocessing) and starting and ending position
float alpha = m_wipe_tower_rotation/180.f * M_PI;
float alpha = m_wipe_tower_rotation/180.f * float(M_PI);
WipeTower::xy start_pos = tcr.start_pos;
WipeTower::xy end_pos = tcr.end_pos;
start_pos.rotate(alpha);
@ -519,43 +519,43 @@ void GCode::_do_export(Print &print, FILE *file)
// this->print_machine_envelope(file, print);
// shall be adjusted as well to produce a G-code block compatible with the particular firmware flavor.
if (print.config().gcode_flavor.value == gcfMarlin) {
m_normal_time_estimator.set_max_acceleration(print.config().machine_max_acceleration_extruding.values[0]);
m_normal_time_estimator.set_retract_acceleration(print.config().machine_max_acceleration_retracting.values[0]);
m_normal_time_estimator.set_minimum_feedrate(print.config().machine_min_extruding_rate.values[0]);
m_normal_time_estimator.set_minimum_travel_feedrate(print.config().machine_min_travel_rate.values[0]);
m_normal_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::X, print.config().machine_max_acceleration_x.values[0]);
m_normal_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::Y, print.config().machine_max_acceleration_y.values[0]);
m_normal_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::Z, print.config().machine_max_acceleration_z.values[0]);
m_normal_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::E, print.config().machine_max_acceleration_e.values[0]);
m_normal_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::X, print.config().machine_max_feedrate_x.values[0]);
m_normal_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::Y, print.config().machine_max_feedrate_y.values[0]);
m_normal_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::Z, print.config().machine_max_feedrate_z.values[0]);
m_normal_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::E, print.config().machine_max_feedrate_e.values[0]);
m_normal_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::X, print.config().machine_max_jerk_x.values[0]);
m_normal_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::Y, print.config().machine_max_jerk_y.values[0]);
m_normal_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::Z, print.config().machine_max_jerk_z.values[0]);
m_normal_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::E, print.config().machine_max_jerk_e.values[0]);
m_normal_time_estimator.set_max_acceleration((float)print.config().machine_max_acceleration_extruding.values[0]);
m_normal_time_estimator.set_retract_acceleration((float)print.config().machine_max_acceleration_retracting.values[0]);
m_normal_time_estimator.set_minimum_feedrate((float)print.config().machine_min_extruding_rate.values[0]);
m_normal_time_estimator.set_minimum_travel_feedrate((float)print.config().machine_min_travel_rate.values[0]);
m_normal_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::X, (float)print.config().machine_max_acceleration_x.values[0]);
m_normal_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::Y, (float)print.config().machine_max_acceleration_y.values[0]);
m_normal_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::Z, (float)print.config().machine_max_acceleration_z.values[0]);
m_normal_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::E, (float)print.config().machine_max_acceleration_e.values[0]);
m_normal_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::X, (float)print.config().machine_max_feedrate_x.values[0]);
m_normal_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::Y, (float)print.config().machine_max_feedrate_y.values[0]);
m_normal_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::Z, (float)print.config().machine_max_feedrate_z.values[0]);
m_normal_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::E, (float)print.config().machine_max_feedrate_e.values[0]);
m_normal_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::X, (float)print.config().machine_max_jerk_x.values[0]);
m_normal_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::Y, (float)print.config().machine_max_jerk_y.values[0]);
m_normal_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::Z, (float)print.config().machine_max_jerk_z.values[0]);
m_normal_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::E, (float)print.config().machine_max_jerk_e.values[0]);
if (m_silent_time_estimator_enabled)
{
m_silent_time_estimator.reset();
m_silent_time_estimator.set_dialect(print.config().gcode_flavor);
m_silent_time_estimator.set_max_acceleration(print.config().machine_max_acceleration_extruding.values[1]);
m_silent_time_estimator.set_retract_acceleration(print.config().machine_max_acceleration_retracting.values[1]);
m_silent_time_estimator.set_minimum_feedrate(print.config().machine_min_extruding_rate.values[1]);
m_silent_time_estimator.set_minimum_travel_feedrate(print.config().machine_min_travel_rate.values[1]);
m_silent_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::X, print.config().machine_max_acceleration_x.values[1]);
m_silent_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::Y, print.config().machine_max_acceleration_y.values[1]);
m_silent_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::Z, print.config().machine_max_acceleration_z.values[1]);
m_silent_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::E, print.config().machine_max_acceleration_e.values[1]);
m_silent_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::X, print.config().machine_max_feedrate_x.values[1]);
m_silent_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::Y, print.config().machine_max_feedrate_y.values[1]);
m_silent_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::Z, print.config().machine_max_feedrate_z.values[1]);
m_silent_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::E, print.config().machine_max_feedrate_e.values[1]);
m_silent_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::X, print.config().machine_max_jerk_x.values[1]);
m_silent_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::Y, print.config().machine_max_jerk_y.values[1]);
m_silent_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::Z, print.config().machine_max_jerk_z.values[1]);
m_silent_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::E, print.config().machine_max_jerk_e.values[1]);
m_silent_time_estimator.set_max_acceleration((float)print.config().machine_max_acceleration_extruding.values[1]);
m_silent_time_estimator.set_retract_acceleration((float)print.config().machine_max_acceleration_retracting.values[1]);
m_silent_time_estimator.set_minimum_feedrate((float)print.config().machine_min_extruding_rate.values[1]);
m_silent_time_estimator.set_minimum_travel_feedrate((float)print.config().machine_min_travel_rate.values[1]);
m_silent_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::X, (float)print.config().machine_max_acceleration_x.values[1]);
m_silent_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::Y, (float)print.config().machine_max_acceleration_y.values[1]);
m_silent_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::Z, (float)print.config().machine_max_acceleration_z.values[1]);
m_silent_time_estimator.set_axis_max_acceleration(GCodeTimeEstimator::E, (float)print.config().machine_max_acceleration_e.values[1]);
m_silent_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::X, (float)print.config().machine_max_feedrate_x.values[1]);
m_silent_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::Y, (float)print.config().machine_max_feedrate_y.values[1]);
m_silent_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::Z, (float)print.config().machine_max_feedrate_z.values[1]);
m_silent_time_estimator.set_axis_max_feedrate(GCodeTimeEstimator::E, (float)print.config().machine_max_feedrate_e.values[1]);
m_silent_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::X, (float)print.config().machine_max_jerk_x.values[1]);
m_silent_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::Y, (float)print.config().machine_max_jerk_y.values[1]);
m_silent_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::Z, (float)print.config().machine_max_jerk_z.values[1]);
m_silent_time_estimator.set_axis_max_jerk(GCodeTimeEstimator::E, (float)print.config().machine_max_jerk_e.values[1]);
if (print.config().single_extruder_multi_material) {
// As of now the fields are shown at the UI dialog in the same combo box as the ramming values, so they
// are considered to be active for the single extruder multi-material printers only.
@ -1054,26 +1054,54 @@ void GCode::_do_export(Print &print, FILE *file)
print.m_print_statistics.clear();
print.m_print_statistics.estimated_normal_print_time = m_normal_time_estimator.get_time_dhms();
print.m_print_statistics.estimated_silent_print_time = m_silent_time_estimator_enabled ? m_silent_time_estimator.get_time_dhms() : "N/A";
for (const Extruder &extruder : m_writer.extruders()) {
double used_filament = extruder.used_filament() + (has_wipe_tower ? print.wipe_tower_data().used_filament[extruder.id()] : 0.f);
double extruded_volume = extruder.extruded_volume() + (has_wipe_tower ? print.wipe_tower_data().used_filament[extruder.id()] * 2.4052f : 0.f); // assumes 1.75mm filament diameter
double filament_weight = extruded_volume * extruder.filament_density() * 0.001;
double filament_cost = filament_weight * extruder.filament_cost() * 0.001;
print.m_print_statistics.filament_stats.insert(std::pair<size_t, float>(extruder.id(), (float)used_filament));
_write_format(file, "; filament used = %.1lfmm (%.1lfcm3)\n", used_filament, extruded_volume * 0.001);
if (filament_weight > 0.) {
print.m_print_statistics.total_weight = print.m_print_statistics.total_weight + filament_weight;
_write_format(file, "; filament used = %.1lf\n", filament_weight);
if (filament_cost > 0.) {
print.m_print_statistics.total_cost = print.m_print_statistics.total_cost + filament_cost;
_write_format(file, "; filament cost = %.1lf\n", filament_cost);
std::vector<Extruder> extruders = m_writer.extruders();
if (! extruders.empty()) {
std::pair<std::string, unsigned int> out_filament_used_mm ("; filament used [mm] = ", 0);
std::pair<std::string, unsigned int> out_filament_used_cm3("; filament used [cm3] = ", 0);
std::pair<std::string, unsigned int> out_filament_used_g ("; filament used [g] = ", 0);
std::pair<std::string, unsigned int> out_filament_cost ("; filament cost = ", 0);
for (const Extruder &extruder : extruders) {
double used_filament = extruder.used_filament() + (has_wipe_tower ? print.wipe_tower_data().used_filament[extruder.id()] : 0.f);
double extruded_volume = extruder.extruded_volume() + (has_wipe_tower ? print.wipe_tower_data().used_filament[extruder.id()] * 2.4052f : 0.f); // assumes 1.75mm filament diameter
double filament_weight = extruded_volume * extruder.filament_density() * 0.001;
double filament_cost = filament_weight * extruder.filament_cost() * 0.001;
auto append = [&extruder, &extruders](std::pair<std::string, unsigned int> &dst, const char *tmpl, double value) {
while (dst.second < extruder.id()) {
// Fill in the non-printing extruders with zeros.
dst.first += (dst.second > 0) ? ", 0" : "0";
++ dst.second;
}
if (dst.second > 0)
dst.first += ", ";
char buf[64];
sprintf(buf, tmpl, value);
dst.first += buf;
++ dst.second;
};
print.m_print_statistics.filament_stats.insert(std::pair<size_t, float>(extruder.id(), (float)used_filament));
append(out_filament_used_mm, "%.1lf", used_filament);
append(out_filament_used_cm3, "%.1lf", extruded_volume * 0.001);
if (filament_weight > 0.) {
print.m_print_statistics.total_weight = print.m_print_statistics.total_weight + filament_weight;
append(out_filament_used_g, "%.1lf", filament_weight);
if (filament_cost > 0.) {
print.m_print_statistics.total_cost = print.m_print_statistics.total_cost + filament_cost;
append(out_filament_cost, "%.1lf", filament_cost);
}
}
print.m_print_statistics.total_used_filament += used_filament;
print.m_print_statistics.total_extruded_volume += extruded_volume;
print.m_print_statistics.total_wipe_tower_filament += has_wipe_tower ? used_filament - extruder.used_filament() : 0.;
print.m_print_statistics.total_wipe_tower_cost += has_wipe_tower ? (extruded_volume - extruder.extruded_volume())* extruder.filament_density() * 0.001 * extruder.filament_cost() * 0.001 : 0.;
}
print.m_print_statistics.total_used_filament += used_filament;
print.m_print_statistics.total_extruded_volume += extruded_volume;
print.m_print_statistics.total_wipe_tower_filament += has_wipe_tower ? used_filament - extruder.used_filament() : 0.;
print.m_print_statistics.total_wipe_tower_cost += has_wipe_tower ? (extruded_volume - extruder.extruded_volume())* extruder.filament_density() * 0.001 * extruder.filament_cost() * 0.001 : 0.;
_writeln(file, out_filament_used_mm.first);
_writeln(file, out_filament_used_cm3.first);
if (out_filament_used_g.second)
_writeln(file, out_filament_used_g.first);
if (out_filament_cost.second)
_writeln(file, out_filament_cost.first);
}
_write_format(file, "; total filament used [g] = %.1lf\n", print.m_print_statistics.total_weight);
_write_format(file, "; total filament cost = %.1lf\n", print.m_print_statistics.total_cost);
_write_format(file, "; estimated printing time (normal mode) = %s\n", m_normal_time_estimator.get_time_dhms().c_str());
if (m_silent_time_estimator_enabled)
@ -1528,7 +1556,7 @@ void GCode::process_layer(
std::max<int>(region.config().perimeter_extruder.value - 1, 0);
// Let's recover vector of extruder overrides:
const ExtruderPerCopy* entity_overrides = const_cast<LayerTools&>(layer_tools).wiping_extrusions().get_extruder_overrides(fill, correct_extruder_id, layer_to_print.object()->copies().size());
const ExtruderPerCopy* entity_overrides = const_cast<LayerTools&>(layer_tools).wiping_extrusions().get_extruder_overrides(fill, correct_extruder_id, (int)layer_to_print.object()->copies().size());
// Now we must add this extrusion into the by_extruder map, once for each extruder that will print it:
for (unsigned int extruder : layer_tools.extruders)

View File

@ -197,7 +197,7 @@ private:
const bool m_peters_wipe_tower = false; // sparse wipe tower inspired by Peter's post processor - not finished yet
const float Filament_Area = M_PI * 1.75f * 1.75f / 4.f; // filament area in mm^2
const float Filament_Area = float(M_PI * 1.75f * 1.75f / 4.f); // filament area in mm^2
const float Width_To_Nozzle_Ratio = 1.25f; // desired line width (oval) in multiples of nozzle diameter - may not be actually neccessary to adjust
const float WT_EPSILON = 1e-3f;
@ -224,8 +224,8 @@ private:
bool m_retain_speed_override = true;
bool m_adhesion = true;
float m_perimeter_width = 0.4 * Width_To_Nozzle_Ratio; // Width of an extrusion line, also a perimeter spacing for 100% infill.
float m_extrusion_flow = 0.038; //0.029f;// Extrusion flow is derived from m_perimeter_width, layer height and filament diameter.
float m_perimeter_width = 0.4f * Width_To_Nozzle_Ratio; // Width of an extrusion line, also a perimeter spacing for 100% infill.
float m_extrusion_flow = 0.038f; //0.029f;// Extrusion flow is derived from m_perimeter_width, layer height and filament diameter.
struct FilamentParameters {
@ -269,12 +269,12 @@ private:
{
if ( layer_height < 0 )
return m_extrusion_flow;
return layer_height * ( m_perimeter_width - layer_height * (1-M_PI/4.f)) / Filament_Area;
return layer_height * ( m_perimeter_width - layer_height * (1.f-float(M_PI)/4.f)) / Filament_Area;
}
// Calculates length of extrusion line to extrude given volume
float volume_to_length(float volume, float line_width, float layer_height) const {
return std::max(0., volume / (layer_height * (line_width - layer_height * (1. - M_PI / 4.))));
return std::max(0.f, volume / (layer_height * (line_width - layer_height * (1.f - float(M_PI) / 4.f))));
}
// Calculates depth for all layers and propagates them downwards