From e59a10e0c28f3daeb7793a75a23c416d7112d05a Mon Sep 17 00:00:00 2001 From: bubnikv Date: Fri, 1 Feb 2019 17:15:41 +0100 Subject: [PATCH] Fix of a cooling slow down logic. fixes "Min print speed" to "Estimated Print Time" Inconsistencies #1488 --- src/libslic3r/GCode/CoolingBuffer.cpp | 95 +++++++++++++++++++++------ src/libslic3r/GCode/CoolingBuffer.hpp | 2 +- 2 files changed, 76 insertions(+), 21 deletions(-) diff --git a/src/libslic3r/GCode/CoolingBuffer.cpp b/src/libslic3r/GCode/CoolingBuffer.cpp index 40ccc7b09..09d211994 100644 --- a/src/libslic3r/GCode/CoolingBuffer.cpp +++ b/src/libslic3r/GCode/CoolingBuffer.cpp @@ -83,7 +83,7 @@ struct CoolingLine struct PerExtruderAdjustments { // Calculate the total elapsed time per this extruder, adjusted for the slowdown. - float elapsed_time_total() { + float elapsed_time_total() const { float time_total = 0.f; for (const CoolingLine &line : lines) time_total += line.time; @@ -91,7 +91,7 @@ struct PerExtruderAdjustments } // Calculate the total elapsed time when slowing down // to the minimum extrusion feed rate defined for the current material. - float maximum_time_after_slowdown(bool slowdown_external_perimeters) { + float maximum_time_after_slowdown(bool slowdown_external_perimeters) const { float time_total = 0.f; for (const CoolingLine &line : lines) if (line.adjustable(slowdown_external_perimeters)) { @@ -104,7 +104,7 @@ struct PerExtruderAdjustments return time_total; } // Calculate the adjustable part of the total time. - float adjustable_time(bool slowdown_external_perimeters) { + float adjustable_time(bool slowdown_external_perimeters) const { float time_total = 0.f; for (const CoolingLine &line : lines) if (line.adjustable(slowdown_external_perimeters)) @@ -112,7 +112,7 @@ struct PerExtruderAdjustments return time_total; } // Calculate the non-adjustable part of the total time. - float non_adjustable_time(bool slowdown_external_perimeters) { + float non_adjustable_time(bool slowdown_external_perimeters) const { float time_total = 0.f; for (const CoolingLine &line : lines) if (! line.adjustable(slowdown_external_perimeters)) @@ -169,7 +169,7 @@ struct PerExtruderAdjustments // Calculate the maximum time stretch when slowing down to min_feedrate. // Slowdown to min_feedrate shall be allowed for this extruder's material. // Used by non-proportional slow down. - float time_stretch_when_slowing_down_to_feedrate(float min_feedrate) { + float time_stretch_when_slowing_down_to_feedrate(float min_feedrate) const { float time_stretch = 0.f; assert(this->min_print_speed < min_feedrate + EPSILON); for (size_t i = 0; i < n_lines_adjustable; ++ i) { @@ -221,6 +221,61 @@ struct PerExtruderAdjustments size_t idx_line_end = 0; }; +// Calculate a new feedrate when slowing down by time_stretch for segments faster than min_feedrate. +// Used by non-proportional slow down. +float new_feedrate_to_reach_time_stretch( + std::vector::const_iterator it_begin, std::vector::const_iterator it_end, + float min_feedrate, float time_stretch, size_t max_iter = 20) +{ + float new_feedrate = min_feedrate; + for (size_t iter = 0; iter < max_iter; ++ iter) { + float nomin = 0; + float denom = time_stretch; + for (auto it = it_begin; it != it_end; ++ it) { + assert((*it)->min_print_speed < min_feedrate + EPSILON); + for (size_t i = 0; i < (*it)->n_lines_adjustable; ++i) { + const CoolingLine &line = (*it)->lines[i]; + if (line.feedrate > min_feedrate) { + nomin += line.time * line.feedrate; + denom += line.time; + } + } + } + assert(denom > 0); + if (denom < 0) + return min_feedrate; + new_feedrate = nomin / denom; + assert(new_feedrate > min_feedrate - EPSILON); + if (new_feedrate < min_feedrate + EPSILON) + goto finished; + for (auto it = it_begin; it != it_end; ++ it) + for (size_t i = 0; i < (*it)->n_lines_adjustable; ++i) { + const CoolingLine &line = (*it)->lines[i]; + if (line.feedrate > min_feedrate && line.feedrate < new_feedrate) + // Some of the line segments taken into account in the calculation of nomin / denom are now slower than new_feedrate. + // Re-run the calculation with a new min_feedrate limit. + goto not_finished_yet; + } + goto finished; +not_finished_yet: + min_feedrate = new_feedrate; + } + // Failed to find the new feedrate for the time_stretch. + +finished: + // Test whether the time_stretch was achieved. +#ifndef NDEBUG + { + float time_stretch_final = 0.f; + for (auto it = it_begin; it != it_end; ++ it) + time_stretch_final += (*it)->time_stretch_when_slowing_down_to_feedrate(new_feedrate); + assert(std::abs(time_stretch - time_stretch_final) < EPSILON); + } +#endif /* NDEBUG */ + + return new_feedrate; +} + std::string CoolingBuffer::process_layer(const std::string &gcode, size_t layer_id) { std::vector per_extruder_adjustments = this->parse_layer_gcode(gcode, m_current_pos); @@ -241,12 +296,12 @@ std::vector CoolingBuffer::parse_layer_gcode(const std:: std::vector per_extruder_adjustments(extruders.size()); std::vector map_extruder_to_per_extruder_adjustment(num_extruders, 0); for (size_t i = 0; i < extruders.size(); ++ i) { - PerExtruderAdjustments &adj = per_extruder_adjustments[i]; - unsigned int extruder_id = extruders[i].id(); - adj.extruder_id = extruder_id; - adj.cooling_slow_down_enabled = config.cooling.get_at(extruder_id); - adj.slowdown_below_layer_time = config.slowdown_below_layer_time.get_at(extruder_id); - adj.min_print_speed = config.min_print_speed.get_at(extruder_id); + PerExtruderAdjustments &adj = per_extruder_adjustments[i]; + unsigned int extruder_id = extruders[i].id(); + adj.extruder_id = extruder_id; + adj.cooling_slow_down_enabled = config.cooling.get_at(extruder_id); + adj.slowdown_below_layer_time = config.slowdown_below_layer_time.get_at(extruder_id); + adj.min_print_speed = config.min_print_speed.get_at(extruder_id); map_extruder_to_per_extruder_adjustment[extruder_id] = i; } @@ -452,14 +507,14 @@ static inline void extruder_range_slow_down_non_proportional( std::vector by_min_print_speed(it_begin, it_end); // Find the next highest adjustable feedrate among the extruders. float feedrate = 0; - for (PerExtruderAdjustments *adj : by_min_print_speed) { - adj->idx_line_begin = 0; - adj->idx_line_end = 0; - assert(adj->idx_line_begin < adj->n_lines_adjustable); - if (adj->lines[adj->idx_line_begin].feedrate > feedrate) - feedrate = adj->lines[adj->idx_line_begin].feedrate; - } - assert(feedrate > 0.f); + for (PerExtruderAdjustments *adj : by_min_print_speed) { + adj->idx_line_begin = 0; + adj->idx_line_end = 0; + assert(adj->idx_line_begin < adj->n_lines_adjustable); + if (adj->lines[adj->idx_line_begin].feedrate > feedrate) + feedrate = adj->lines[adj->idx_line_begin].feedrate; + } + assert(feedrate > 0.f); // Sort by min_print_speed, maximum speed first. std::sort(by_min_print_speed.begin(), by_min_print_speed.end(), [](const PerExtruderAdjustments *p1, const PerExtruderAdjustments *p2){ return p1->min_print_speed > p2->min_print_speed; }); @@ -496,7 +551,7 @@ static inline void extruder_range_slow_down_non_proportional( for (auto it = adj; it != by_min_print_speed.end(); ++ it) time_stretch_max += (*it)->time_stretch_when_slowing_down_to_feedrate(feedrate_limit); if (time_stretch_max >= time_stretch) { - feedrate_limit = feedrate - (feedrate - feedrate_limit) * time_stretch / time_stretch_max; + feedrate_limit = new_feedrate_to_reach_time_stretch(adj, by_min_print_speed.end(), feedrate_limit, time_stretch, 20); done = true; } else time_stretch -= time_stretch_max; diff --git a/src/libslic3r/GCode/CoolingBuffer.hpp b/src/libslic3r/GCode/CoolingBuffer.hpp index bf4b082e2..511089ad0 100644 --- a/src/libslic3r/GCode/CoolingBuffer.hpp +++ b/src/libslic3r/GCode/CoolingBuffer.hpp @@ -9,7 +9,7 @@ namespace Slic3r { class GCode; class Layer; -class PerExtruderAdjustments; +struct PerExtruderAdjustments; // A standalone G-code filter, to control cooling of the print. // The G-code is processed per layer. Once a layer is collected, fan start / stop commands are edited