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Support material - Fixed some compilation warnings, added new debbuging

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SVG file outputs.
This commit is contained in:
bubnikv 2017-05-12 11:18:32 +02:00
parent 3b5f40710c
commit ff0412b417
1 changed files with 260 additions and 219 deletions
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479
xs/src/libslic3r/SupportMaterial.cpp
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@ -176,7 +176,7 @@ PrintObjectSupportMaterial::PrintObjectSupportMaterial(const PrintObject *object
// One of the support extruders is of "don't care" type.
auto object_extruders = m_object->print()->object_extruders();
if (object_extruders.size() == 1 &&
*object_extruders.begin() == std::max(m_object_config->support_material_extruder.value, m_object_config->support_material_interface_extruder.value))
*object_extruders.begin() == std::max<unsigned int>(m_object_config->support_material_extruder.value, m_object_config->support_material_interface_extruder.value))
// Object is printed with the same extruder as the support.
m_can_merge_support_regions = true;
}
@ -280,7 +280,7 @@ void PrintObjectSupportMaterial::generate(PrintObject &object)
MyLayersPtr intermediate_layers = this->raft_and_intermediate_support_layers(
object, bottom_contacts, top_contacts, layer_storage);
this->trim_support_layers_by_object(object, top_contacts, m_slicing_params.soluble_interface ? 0. : m_support_layer_height_min, 0., m_gap_xy);
this->trim_support_layers_by_object(object, top_contacts, m_slicing_params.soluble_interface ? 0. : m_support_layer_height_min, 0., m_gap_xy);
BOOST_LOG_TRIVIAL(info) << "Support generator - Creating base layers";
@ -355,33 +355,33 @@ void PrintObjectSupportMaterial::generate(PrintObject &object)
assert(object.support_layers.empty());
for (int i = 0; i < int(layers_sorted.size());) {
// Find the last layer with roughly the same print_z, find the minimum layer height of all.
// Due to the floating point inaccuracies, the print_z may not be the same even if in theory they should.
// Due to the floating point inaccuracies, the print_z may not be the same even if in theory they should.
int j = i + 1;
coordf_t zmax = layers_sorted[i]->print_z + EPSILON;
for (; j < layers_sorted.size() && layers_sorted[j]->print_z <= zmax; ++j) ;
// Assign an average print_z to the set of layers with nearly equal print_z.
coordf_t zavg = 0.5 * (layers_sorted[i]->print_z + layers_sorted[j - 1]->print_z);
coordf_t height_min = layers_sorted[i]->height;
bool empty = true;
for (int u = i; u < j; ++u) {
MyLayer &layer = *layers_sorted[u];
if (!layer.polygons.empty())
empty = false;
layer.print_z = zavg;
height_min = std::min(height_min, layer.height);
}
if (! empty) {
object.add_support_layer(layer_id, height_min, zavg);
if (layer_id > 0) {
// Inter-link the support layers into a linked list.
SupportLayer *sl1 = object.support_layers[object.support_layer_count() - 2];
SupportLayer *sl2 = object.support_layers.back();
sl1->upper_layer = sl2;
sl2->lower_layer = sl1;
}
++layer_id;
}
i = j;
coordf_t zmax = layers_sorted[i]->print_z + EPSILON;
for (; j < layers_sorted.size() && layers_sorted[j]->print_z <= zmax; ++j) ;
// Assign an average print_z to the set of layers with nearly equal print_z.
coordf_t zavg = 0.5 * (layers_sorted[i]->print_z + layers_sorted[j - 1]->print_z);
coordf_t height_min = layers_sorted[i]->height;
bool empty = true;
for (int u = i; u < j; ++u) {
MyLayer &layer = *layers_sorted[u];
if (! layer.polygons.empty())
empty = false;
layer.print_z = zavg;
height_min = std::min(height_min, layer.height);
}
if (! empty) {
object.add_support_layer(layer_id, height_min, zavg);
if (layer_id > 0) {
// Inter-link the support layers into a linked list.
SupportLayer *sl1 = object.support_layers[object.support_layer_count() - 2];
SupportLayer *sl2 = object.support_layers.back();
sl1->upper_layer = sl2;
sl2->lower_layer = sl1;
}
++layer_id;
}
i = j;
}
BOOST_LOG_TRIVIAL(info) << "Support generator - Generating tool paths";
@ -397,21 +397,21 @@ void PrintObjectSupportMaterial::generate(PrintObject &object)
// Due to the floating point inaccuracies, the print_z may not be the same even if in theory they should.
int j = i + 1;
coordf_t zmax = layers_sorted[i]->print_z + EPSILON;
bool empty = true;
for (; j < layers_sorted.size() && layers_sorted[j]->print_z <= zmax; ++j)
if (!layers_sorted[j]->polygons.empty())
empty = false;
if (!empty) {
export_print_z_polygons_to_svg(
debug_out_path("support-%d-%lf.svg", iRun, layers_sorted[i]->print_z).c_str(),
layers_sorted.data() + i, j - i);
export_print_z_polygons_and_extrusions_to_svg(
debug_out_path("support-w-fills-%d-%lf.svg", iRun, layers_sorted[i]->print_z).c_str(),
layers_sorted.data() + i, j - i,
*object.support_layers[layer_id]);
++layer_id;
}
i = j;
bool empty = true;
for (; j < layers_sorted.size() && layers_sorted[j]->print_z <= zmax; ++j)
if (! layers_sorted[j]->polygons.empty())
empty = false;
if (! empty) {
export_print_z_polygons_to_svg(
debug_out_path("support-%d-%lf.svg", iRun, layers_sorted[i]->print_z).c_str(),
layers_sorted.data() + i, j - i);
export_print_z_polygons_and_extrusions_to_svg(
debug_out_path("support-w-fills-%d-%lf.svg", iRun, layers_sorted[i]->print_z).c_str(),
layers_sorted.data() + i, j - i,
*object.support_layers[layer_id]);
++layer_id;
}
i = j;
}
}
#endif /* SLIC3R_DEBUG */
@ -555,6 +555,8 @@ public:
}
private:
SupportGridPattern& operator=(const SupportGridPattern &rhs);
// Get some internal point of an expolygon, to be used as a representative
// sample to test, whether this island is inside another island.
static Point island_sample(const ExPolygon &expoly)
@ -854,22 +856,21 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::top_contact_
if (! contact_polygons.empty()) {
// get the average nozzle diameter used on this layer
MyLayer &new_layer = layer_allocate(layer_storage, layer_storage_mutex, sltTopContact);
const Layer *layer_below = (layer_id > 0) ? object.layers[layer_id - 1] : NULL;
new_layer.idx_object_layer_above = layer_id;
if (m_slicing_params.soluble_interface) {
// Align the contact surface height with a layer immediately below the supported layer.
new_layer.print_z = layer.print_z - layer.height;
if (layer_id == 0) {
// This is a raft contact layer sitting directly on the print bed.
new_layer.print_z = layer.print_z - layer.height;
if (layer_id == 0) {
// This is a raft contact layer sitting directly on the print bed.
new_layer.height = m_slicing_params.contact_raft_layer_height;
new_layer.bottom_z = m_slicing_params.raft_interface_top_z;
} else {
// Interface layer will be synchronized with the object.
assert(layer_below != nullptr);
new_layer.height = object.layers[layer_id - 1]->height;
new_layer.bottom_z = new_layer.print_z - new_layer.height;
}
} else {
new_layer.bottom_z = m_slicing_params.raft_interface_top_z;
} else {
// Interface layer will be synchronized with the object.
assert(layer_id > 0);
new_layer.height = object.layers[layer_id - 1]->height;
new_layer.bottom_z = new_layer.print_z - new_layer.height;
}
} else {
// Contact layer will be printed with a normal flow, but
// it will support layers printed with a bridging flow.
//FIXME Probably printing with the bridge flow? How about the unsupported perimeters? Are they printed with the bridging flow?
@ -882,12 +883,12 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::top_contact_
new_layer.print_z = layer.print_z - nozzle_dmr - m_object_config->support_material_contact_distance;
new_layer.bottom_z = new_layer.print_z;
new_layer.height = 0.;
if (layer_id == 0) {
if (layer_id == 0) {
// This is a raft contact layer sitting directly on the print bed.
assert(this->has_raft());
new_layer.bottom_z = m_slicing_params.raft_interface_top_z;
new_layer.height = m_slicing_params.contact_raft_layer_height;
} else {
new_layer.bottom_z = m_slicing_params.raft_interface_top_z;
new_layer.height = m_slicing_params.contact_raft_layer_height;
} else {
// Ignore this contact area if it's too low.
// Don't want to print a layer below the first layer height as it may not stick well.
//FIXME there may be a need for a single layer support, then one may decide to print it either as a bottom contact or a top contact
@ -980,7 +981,7 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::bottom_conta
#endif
// These are the overhang surfaces. They are touching the object and they are not expanded away from the object.
// Use a slight positive offset to overlap the touching regions.
polygons_append(polygons_new, offset(*top_contacts[contact_idx]->overhang_polygons, SCALED_EPSILON));
polygons_append(polygons_new, offset(*top_contacts[contact_idx]->overhang_polygons, float(SCALED_EPSILON)));
polygons_append(projection, union_(polygons_new));
}
if (projection.empty())
@ -1033,16 +1034,16 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::bottom_conta
// Walk the top surfaces, snap the top of the new bottom surface to the closest top of the top surface,
// so there will be no support surfaces generated with thickness lower than m_support_layer_height_min.
for (size_t top_idx = size_t(std::max<int>(0, contact_idx));
top_idx < top_contacts.size() && top_contacts[top_idx]->print_z < layer_new.print_z + this->m_support_layer_height_min;
++ top_idx) {
top_idx < top_contacts.size() && top_contacts[top_idx]->print_z < layer_new.print_z + this->m_support_layer_height_min;
++ top_idx) {
if (top_contacts[top_idx]->print_z > layer_new.print_z - this->m_support_layer_height_min) {
// A top layer has been found, which is close to the new bottom layer.
coordf_t diff = layer_new.print_z - top_contacts[top_idx]->print_z;
assert(std::abs(diff) <= this->m_support_layer_height_min);
assert(std::abs(diff) <= this->m_support_layer_height_min);
if (diff > 0.) {
// The top contact layer is below this layer. Make the bridging layer thinner to align with the existing top layer.
assert(diff < layer_new.height + EPSILON);
assert(layer_new.height - diff >= this->m_support_layer_height_min - EPSILON);
assert(layer_new.height - diff >= this->m_support_layer_height_min - EPSILON);
layer_new.print_z = top_contacts[top_idx]->print_z;
layer_new.height -= diff;
} else {
@ -1061,14 +1062,30 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::bottom_conta
debug_out_path("support-bottom-contacts-%d-%lf.svg", iRun, layer_new.print_z),
union_ex(layer_new.polygons, false));
#endif /* SLIC3R_DEBUG */
// Trim the already created base layers above the current layer intersecting with the bottom contacts layer.
// Trim the already created base layers above the current layer intersecting with the new bottom contacts layer.
touching = offset(touching, float(SCALED_EPSILON));
for (int layer_id_above = layer_id + 1; layer_id_above < int(object.total_layer_count()); ++ layer_id_above) {
const Layer &layer_above = *object.layers[layer_id_above];
if (layer_above.print_z > layer_new.print_z + EPSILON)
break;
if (! layer_support_areas[layer_id_above].empty())
if (! layer_support_areas[layer_id_above].empty()) {
#ifdef SLIC3R_DEBUG
{
BoundingBox bbox = get_extents(touching);
bbox.merge(get_extents(layer_support_areas[layer_id_above]));
::Slic3r::SVG svg(debug_out_path("support-support-areas-raw-before-trimming-%d-with-%f-%lf.svg", iRun, layer.print_z, layer_above.print_z), bbox);
svg.draw(union_ex(touching, false), "blue", 0.5f);
svg.draw(union_ex(layer_support_areas[layer_id_above], true), "red", 0.5f);
svg.draw_outline(union_ex(layer_support_areas[layer_id_above], true), "red", "blue", scale_(0.1f));
}
#endif /* SLIC3R_DEBUG */
layer_support_areas[layer_id_above] = diff(layer_support_areas[layer_id_above], touching);
#ifdef SLIC3R_DEBUG
Slic3r::SVG::export_expolygons(
debug_out_path("support-support-areas-raw-after-trimming-%d-with-%f-%lf.svg", iRun, layer.print_z, layer_above.print_z),
union_ex(layer_support_areas[layer_id_above], false));
#endif /* SLIC3R_DEBUG */
}
}
}
} // ! top.empty()
@ -1080,8 +1097,23 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::bottom_conta
// Polygons trimming = union_(to_polygons(layer.slices.expolygons), touching, true);
Polygons trimming = offset(layer.slices.expolygons, float(SCALED_EPSILON));
projection = diff(projection_raw, trimming, false);
#ifdef SLIC3R_DEBUG
{
BoundingBox bbox = get_extents(projection_raw);
bbox.merge(get_extents(trimming));
::Slic3r::SVG svg(debug_out_path("support-support-areas-raw-%d-%lf.svg", iRun, layer.print_z), bbox);
svg.draw(union_ex(trimming, false), "blue", 0.5f);
svg.draw(union_ex(projection, true), "red", 0.5f);
svg.draw_outline(union_ex(projection, true), "red", "blue", scale_(0.1f));
}
#endif /* SLIC3R_DEBUG */
remove_sticks(projection);
remove_degenerate(projection);
#ifdef SLIC3R_DEBUG
Slic3r::SVG::export_expolygons(
debug_out_path("support-support-areas-raw-cleaned-%d-%lf.svg", iRun, layer.print_z),
union_ex(projection, false));
#endif /* SLIC3R_DEBUG */
SupportGridPattern support_grid_pattern(
// Support islands, to be stretched into a grid.
projection,
@ -1092,13 +1124,31 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::bottom_conta
tbb::task_group task_group_inner;
// 1) Cache the slice of a support volume. The support volume is expanded by 1/2 of support material flow spacing
// to allow a placement of suppot zig-zag snake along the grid lines.
task_group_inner.run([this, &support_grid_pattern, &layer_support_area] {
task_group_inner.run([this, &support_grid_pattern, &layer_support_area
#ifdef SLIC3R_DEBUG
, &layer
#endif /* SLIC3R_DEBUG */
] {
layer_support_area = support_grid_pattern.extract_support(m_support_material_flow.scaled_spacing()/2 + 25);
#ifdef SLIC3R_DEBUG
Slic3r::SVG::export_expolygons(
debug_out_path("support-layer_support_area-gridded-%d-%lf.svg", iRun, layer.print_z),
union_ex(layer_support_area, false));
#endif /* SLIC3R_DEBUG */
});
// 2) Support polygons will be projected down. To keep the interface and base layers from growing, return a contour a tiny bit smaller than the grid cells.
Polygons projection_new;
task_group_inner.run([&projection_new, &support_grid_pattern] {
task_group_inner.run([&projection_new, &support_grid_pattern
#ifdef SLIC3R_DEBUG
, &layer
#endif /* SLIC3R_DEBUG */
] {
projection_new = support_grid_pattern.extract_support(-5);
#ifdef SLIC3R_DEBUG
Slic3r::SVG::export_expolygons(
debug_out_path("support-projection_new-gridded-%d-%lf.svg", iRun, layer.print_z),
union_ex(projection_new, false));
#endif /* SLIC3R_DEBUG */
});
task_group_inner.wait();
projection = std::move(projection_new);
@ -1120,9 +1170,9 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::bottom_conta
template<typename T, typename FN_HIGHER_EQUAL>
size_t idx_higher_or_equal(const std::vector<T*> &vec, size_t idx, FN_HIGHER_EQUAL fn_higher_equal)
{
if (vec.empty()) {
idx = 0;
} else if (idx == size_t(-1)) {
if (vec.empty()) {
idx = 0;
} else if (idx == size_t(-1)) {
// First of the batch of layers per thread pool invocation. Use binary search.
int idx_low = 0;
int idx_high = std::max(0, int(vec.size()) - 1);
@ -1151,9 +1201,9 @@ size_t idx_higher_or_equal(const std::vector<T*> &vec, size_t idx, FN_HIGHER_EQU
template<typename T, typename FN_LOWER_EQUAL>
int idx_lower_or_equal(const std::vector<T*> &vec, int idx, FN_LOWER_EQUAL fn_lower_equal)
{
if (vec.empty()) {
idx = -1;
} else if (idx < -1) {
if (vec.empty()) {
idx = -1;
} else if (idx < -1) {
// First of the batch of layers per thread pool invocation. Use binary search.
int idx_low = 0;
int idx_high = std::max(0, int(vec.size()) - 1);
@ -1229,11 +1279,11 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::raft_and_int
};
std::sort(extremes.begin(), extremes.end(), layer_extreme_lower);
assert(extremes.empty() ||
(extremes.front()->extreme_z() > m_slicing_params.raft_interface_top_z - EPSILON &&
(m_slicing_params.raft_layers() == 1 || // only raft contact layer
extremes.front()->layer_type == sltTopContact || // first extreme is a top contact layer
extremes.front()->extreme_z() > m_slicing_params.first_print_layer_height - EPSILON)));
assert(extremes.empty() ||
(extremes.front()->extreme_z() > m_slicing_params.raft_interface_top_z - EPSILON &&
(m_slicing_params.raft_layers() == 1 || // only raft contact layer
extremes.front()->layer_type == sltTopContact || // first extreme is a top contact layer
extremes.front()->extreme_z() > m_slicing_params.first_print_layer_height - EPSILON)));
bool synchronize = this->synchronize_layers();
@ -1243,8 +1293,8 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::raft_and_int
assert(extremes[i]->extreme_z() - extremes[i-1]->extreme_z() == 0. ||
extremes[i]->extreme_z() - extremes[i-1]->extreme_z() > this->m_support_layer_height_min - EPSILON);
assert(extremes[i]->extreme_z() - extremes[i-1]->extreme_z() > 0. ||
extremes[i]->layer_type == extremes[i-1]->layer_type ||
(extremes[i]->layer_type == sltBottomContact && extremes[i - 1]->layer_type == sltTopContact));
extremes[i]->layer_type == extremes[i-1]->layer_type ||
(extremes[i]->layer_type == sltBottomContact && extremes[i - 1]->layer_type == sltTopContact));
}
#endif
@ -1254,52 +1304,52 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::raft_and_int
// Intermediate layers are always printed with a normal etrusion flow (non-bridging).
size_t idx_layer_object = 0;
for (size_t idx_extreme = 0; idx_extreme < extremes.size(); ++ idx_extreme) {
MyLayer *extr2 = extremes[idx_extreme];
coordf_t extr2z = extr2->extreme_z();
if (std::abs(extr2z - m_slicing_params.raft_interface_top_z) < EPSILON) {
// This is a raft contact layer, its height has been decided in this->top_contact_layers().
MyLayer *extr2 = extremes[idx_extreme];
coordf_t extr2z = extr2->extreme_z();
if (std::abs(extr2z - m_slicing_params.raft_interface_top_z) < EPSILON) {
// This is a raft contact layer, its height has been decided in this->top_contact_layers().
assert(extr2->layer_type == sltTopContact);
continue;
continue;
}
if (std::abs(extr2z - m_slicing_params.first_print_layer_height) < EPSILON) {
// This is a bottom of a synchronized (or soluble) top contact layer, its height has been decided in this->top_contact_layers().
assert(extr2->layer_type == sltTopContact);
assert(extr2->bottom_z == m_slicing_params.first_print_layer_height);
assert(extr2->print_z >= m_slicing_params.first_print_layer_height + this->m_support_layer_height_min - EPSILON);
if (intermediate_layers.empty() || intermediate_layers.back()->print_z < m_slicing_params.first_print_layer_height) {
MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate);
layer_new.bottom_z = 0.;
layer_new.print_z = m_slicing_params.first_print_layer_height;
layer_new.height = m_slicing_params.first_print_layer_height;
intermediate_layers.push_back(&layer_new);
}
assert(extr2->bottom_z == m_slicing_params.first_print_layer_height);
assert(extr2->print_z >= m_slicing_params.first_print_layer_height + this->m_support_layer_height_min - EPSILON);
if (intermediate_layers.empty() || intermediate_layers.back()->print_z < m_slicing_params.first_print_layer_height) {
MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate);
layer_new.bottom_z = 0.;
layer_new.print_z = m_slicing_params.first_print_layer_height;
layer_new.height = m_slicing_params.first_print_layer_height;
intermediate_layers.push_back(&layer_new);
}
continue;
}
assert(extr2z >= m_slicing_params.raft_interface_top_z + EPSILON);
assert(extr2z >= m_slicing_params.first_print_layer_height + EPSILON);
MyLayer *extr1 = (idx_extreme == 0) ? nullptr : extremes[idx_extreme - 1];
MyLayer *extr1 = (idx_extreme == 0) ? nullptr : extremes[idx_extreme - 1];
// Fuse a support layer firmly to the raft top interface (not to the raft contacts).
coordf_t extr1z = (extr1 == nullptr) ? m_slicing_params.raft_interface_top_z : extr1->extreme_z();
assert(extr2z >= extr1z);
assert(extr2z >= extr1z);
assert(extr2z > extr1z || (extr1 != nullptr && extr2->layer_type == sltBottomContact));
if (std::abs(extr1z) < EPSILON) {
// This layer interval starts with the 1st layer. Print the 1st layer using the prescribed 1st layer thickness.
if (std::abs(extr1z) < EPSILON) {
// This layer interval starts with the 1st layer. Print the 1st layer using the prescribed 1st layer thickness.
assert(! m_slicing_params.has_raft());
assert(intermediate_layers.empty() || intermediate_layers.back()->print_z <= m_slicing_params.first_print_layer_height);
// At this point only layers above first_print_layer_heigth + EPSILON are expected as the other cases were captured earlier.
assert(extr2z >= m_slicing_params.first_print_layer_height + EPSILON);
// Generate a new intermediate layer.
MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate);
layer_new.bottom_z = 0.;
layer_new.print_z = extr1z = m_slicing_params.first_print_layer_height;
layer_new.height = extr1z;
intermediate_layers.push_back(&layer_new);
// Continue printing the other layers up to extr2z.
}
assert(extr2z >= m_slicing_params.first_print_layer_height + EPSILON);
// Generate a new intermediate layer.
MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate);
layer_new.bottom_z = 0.;
layer_new.print_z = extr1z = m_slicing_params.first_print_layer_height;
layer_new.height = extr1z;
intermediate_layers.push_back(&layer_new);
// Continue printing the other layers up to extr2z.
}
coordf_t dist = extr2z - extr1z;
assert(dist >= 0.);
if (dist == 0.)
continue;
if (dist == 0.)
continue;
// The new layers shall be at least m_support_layer_height_min thick.
assert(dist >= m_support_layer_height_min - EPSILON);
if (synchronize) {
@ -1332,14 +1382,14 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::raft_and_int
layer_new.print_z = extr1z = extr1->print_z;
layer_new.height = extr1->height;
intermediate_layers.push_back(&layer_new);
dist = extr2z - extr1z;
dist = extr2z - extr1z;
n_layers_extra = size_t(ceil(dist / m_slicing_params.max_suport_layer_height));
if (n_layers_extra == 0)
continue;
// Continue printing the other layers up to extr2z.
step = dist / coordf_t(n_layers_extra);
}
if (! m_slicing_params.soluble_interface && extr2->layer_type == sltTopContact) {
if (! m_slicing_params.soluble_interface && extr2->layer_type == sltTopContact) {
// This is a top interface layer, which does not have a height assigned yet. Do it now.
assert(extr2->height == 0.);
assert(extr1z > m_slicing_params.first_print_layer_height - EPSILON);
@ -1352,27 +1402,27 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::raft_and_int
// Take the largest allowed step in the Z axis until extr2z_large_steps is reached.
for (size_t i = 0; i < n_layers_extra; ++ i) {
MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate);
if (i + 1 == n_layers_extra) {
// Last intermediate layer added. Align the last entered layer with extr2z_large_steps exactly.
layer_new.bottom_z = (i == 0) ? extr1z : intermediate_layers.back()->print_z;
layer_new.print_z = extr2z_large_steps;
layer_new.height = layer_new.print_z - layer_new.bottom_z;
}
else {
// Intermediate layer, not the last added.
layer_new.height = step;
layer_new.bottom_z = extr1z + i * step;
layer_new.print_z = layer_new.bottom_z + step;
}
assert(intermediate_layers.empty() || intermediate_layers.back()->print_z <= layer_new.print_z);
intermediate_layers.push_back(&layer_new);
if (i + 1 == n_layers_extra) {
// Last intermediate layer added. Align the last entered layer with extr2z_large_steps exactly.
layer_new.bottom_z = (i == 0) ? extr1z : intermediate_layers.back()->print_z;
layer_new.print_z = extr2z_large_steps;
layer_new.height = layer_new.print_z - layer_new.bottom_z;
}
else {
// Intermediate layer, not the last added.
layer_new.height = step;
layer_new.bottom_z = extr1z + i * step;
layer_new.print_z = layer_new.bottom_z + step;
}
assert(intermediate_layers.empty() || intermediate_layers.back()->print_z <= layer_new.print_z);
intermediate_layers.push_back(&layer_new);
}
}
}
#ifdef _DEBUG
for (size_t i = 0; i < top_contacts.size(); ++i)
assert(top_contacts[i]->height > 0.);
for (size_t i = 0; i < top_contacts.size(); ++i)
assert(top_contacts[i]->height > 0.);
#endif /* _DEBUG */
return intermediate_layers;
@ -1411,8 +1461,8 @@ void PrintObjectSupportMaterial::generate_base_layers(
BOOST_LOG_TRIVIAL(trace) << "Support generator - generate_base_layers - creating layer " <<
idx_intermediate << " of " << intermediate_layers.size();
MyLayer &layer_intermediate = *intermediate_layers[idx_intermediate];
// Layers must be sorted by print_z.
assert(idx_intermediate == 0 || layer_intermediate.print_z >= intermediate_layers[idx_intermediate - 1]->print_z);
// Layers must be sorted by print_z.
assert(idx_intermediate == 0 || layer_intermediate.print_z >= intermediate_layers[idx_intermediate - 1]->print_z);
// Find a top_contact layer touching the layer_intermediate from above, if any, and collect its polygons into polygons_new.
idx_top_contact_above = idx_lower_or_equal(top_contacts, idx_top_contact_above,
@ -1442,7 +1492,7 @@ void PrintObjectSupportMaterial::generate_base_layers(
-- idx_top_contact_overlapping;
// Collect all the top_contact layer intersecting with this layer.
for (; idx_top_contact_overlapping >= 0; -- idx_top_contact_overlapping) {
MyLayer &layer_top_overlapping = *top_contacts[idx_top_contact_overlapping];
MyLayer &layer_top_overlapping = *top_contacts[idx_top_contact_overlapping];
if (layer_top_overlapping.print_z < layer_intermediate.bottom_z + EPSILON)
break;
// Base must not overlap with top.bottom_z.
@ -1463,7 +1513,7 @@ void PrintObjectSupportMaterial::generate_base_layers(
[&layer_intermediate](const MyLayer *layer){ return layer->bottom_print_z() <= layer_intermediate.print_z - EPSILON; });
// Collect all the bottom_contacts layer intersecting with this layer.
for (int i = idx_bottom_contact_overlapping; i >= 0; -- i) {
MyLayer &layer_bottom_overlapping = *bottom_contacts[i];
MyLayer &layer_bottom_overlapping = *bottom_contacts[i];
if (layer_bottom_overlapping.print_z < layer_intermediate.bottom_print_z() + EPSILON)
break;
// Base must not overlap with bottom.top_z.
@ -1479,17 +1529,17 @@ void PrintObjectSupportMaterial::generate_base_layers(
bbox.merge(get_extents(polygons_trimming));
::Slic3r::SVG svg(debug_out_path("support-intermediate-layers-raw-%d-%lf.svg", iRun, layer_intermediate.print_z), bbox);
svg.draw(union_ex(polygons_new, false), "blue", 0.5f);
svg.draw(to_polylines(polygons_new), "blue");
svg.draw(union_ex(polygons_trimming, true), "red", 0.5f);
svg.draw(to_polylines(polygons_trimming), "red");
}
svg.draw(to_polylines(polygons_new), "blue");
svg.draw(union_ex(polygons_trimming, true), "red", 0.5f);
svg.draw(to_polylines(polygons_trimming), "red");
}
#endif /* SLIC3R_DEBUG */
// Trim the polygons, store them.
if (polygons_trimming.empty())
layer_intermediate.polygons = std::move(polygons_new);
else
layer_intermediate.polygons = diff(
layer_intermediate.polygons = diff(
polygons_new,
polygons_trimming,
true); // safety offset to merge the touching source polygons
@ -1514,7 +1564,7 @@ void PrintObjectSupportMaterial::generate_base_layers(
BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::generate_base_layers() in parallel - end";
#ifdef SLIC3R_DEBUG
for (MyLayersPtr::const_iterator it = intermediate_layers.begin(); it != intermediate_layers.end(); ++it)
for (MyLayersPtr::const_iterator it = intermediate_layers.begin(); it != intermediate_layers.end(); ++it)
::Slic3r::SVG::export_expolygons(
debug_out_path("support-intermediate-layers-untrimmed-%d-%lf.svg", iRun, (*it)->print_z),
union_ex((*it)->polygons, false));
@ -1608,9 +1658,9 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::generate_raf
MyLayer *contacts = top_contacts .empty() ? nullptr : top_contacts .front();
MyLayer *interfaces = interface_layers.empty() ? nullptr : interface_layers.front();
MyLayer *columns_base = base_layers .empty() ? nullptr : base_layers .front();
if (contacts != nullptr && contacts->print_z > std::max(m_slicing_params.first_print_layer_height, m_slicing_params.raft_contact_top_z) + EPSILON)
// This is not the raft contact layer.
contacts = nullptr;
if (contacts != nullptr && contacts->print_z > std::max(m_slicing_params.first_print_layer_height, m_slicing_params.raft_contact_top_z) + EPSILON)
// This is not the raft contact layer.
contacts = nullptr;
if (interfaces != nullptr && interfaces->bottom_print_z() > m_slicing_params.raft_interface_top_z + EPSILON)
// This is not the raft column base layer.
interfaces = nullptr;
@ -1624,10 +1674,10 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::generate_raf
if (interfaces != nullptr && ! interfaces->polygons.empty())
polygons_append(interface_polygons, offset(interfaces->polygons, inflate_factor_fine, SUPPORT_SURFACES_OFFSET_PARAMETERS));
// Output vector.
// Output vector.
MyLayersPtr raft_layers;
if (m_slicing_params.raft_layers() > 1) {
if (m_slicing_params.raft_layers() > 1) {
Polygons base;
Polygons columns;
if (columns_base != nullptr) {
@ -1649,30 +1699,30 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::generate_raf
new_layer.print_z = m_slicing_params.first_print_layer_height;
new_layer.height = m_slicing_params.first_print_layer_height;
new_layer.bottom_z = 0.;
new_layer.polygons = offset(base, inflate_factor_1st_layer);
new_layer.polygons = offset(base, inflate_factor_1st_layer);
}
// Insert the base layers.
for (size_t i = 1; i < m_slicing_params.base_raft_layers; ++ i) {
coordf_t print_z = raft_layers.back()->print_z;
coordf_t print_z = raft_layers.back()->print_z;
MyLayer &new_layer = layer_allocate(layer_storage, sltRaftBase);
raft_layers.push_back(&new_layer);
new_layer.print_z = print_z + m_slicing_params.base_raft_layer_height;
new_layer.print_z = print_z + m_slicing_params.base_raft_layer_height;
new_layer.height = m_slicing_params.base_raft_layer_height;
new_layer.bottom_z = print_z;
new_layer.polygons = base;
}
new_layer.bottom_z = print_z;
new_layer.polygons = base;
}
// Insert the interface layers.
for (size_t i = 1; i < m_slicing_params.interface_raft_layers; ++ i) {
coordf_t print_z = raft_layers.back()->print_z;
MyLayer &new_layer = layer_allocate(layer_storage, sltRaftInterface);
coordf_t print_z = raft_layers.back()->print_z;
MyLayer &new_layer = layer_allocate(layer_storage, sltRaftInterface);
raft_layers.push_back(&new_layer);
new_layer.print_z = print_z + m_slicing_params.interface_raft_layer_height;
new_layer.print_z = print_z + m_slicing_params.interface_raft_layer_height;
new_layer.height = m_slicing_params.interface_raft_layer_height;
new_layer.bottom_z = print_z;
new_layer.polygons = interface_polygons;
new_layer.bottom_z = print_z;
new_layer.polygons = interface_polygons;
//FIXME misusing contact_polygons for support columns.
new_layer.contact_polygons = new Polygons(columns);
}
}
} else if (columns_base != nullptr) {
// Expand the bases of the support columns in the 1st layer.
columns_base->polygons = diff(
@ -1692,14 +1742,6 @@ PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::generate_int
MyLayersPtr &intermediate_layers,
MyLayerStorage &layer_storage) const
{
// Old comment:
// Compute interface area on this layer as diff of upper contact area
// (or upper interface area) and layer slices.
// This diff is responsible of the contact between support material and
// the top surfaces of the object. We should probably offset the top
// surfaces vertically before performing the diff, but this needs
// investigation.
// my $area_threshold = $self->interface_flow->scaled_spacing ** 2;
MyLayersPtr interface_layers;
@ -1982,7 +2024,7 @@ void LoopInterfaceProcessor::generate(MyLayerExtruded &top_contact_layer, const
const Pointf v_cntr(coordf_t(p1.x - center_last.x), coordf_t(p1.y - center_last.y));
coordf_t a = dot(v_seg);
coordf_t b = 2. * dot(v_seg, v_cntr);
coordf_t c = dot(v_cntr) - circle_distance * circle_distance;
coordf_t c = dot(v_cntr) - circle_distance * circle_distance;
coordf_t disc = b * b - 4. * a * c;
if (disc > 0.) {
// The circle intersects a ray. Avoid the parts of the segment inside the circle.
@ -2139,11 +2181,11 @@ static std::string dbg_index_to_color(int idx)
void modulate_extrusion_by_overlapping_layers(
// Extrusions generated for this_layer.
ExtrusionEntitiesPtr &extrusions_in_out,
const PrintObjectSupportMaterial::MyLayer &this_layer,
const PrintObjectSupportMaterial::MyLayer &this_layer,
// Multiple layers overlapping with this_layer, sorted bottom up.
const PrintObjectSupportMaterial::MyLayersPtr &overlapping_layers)
{
size_t n_overlapping_layers = overlapping_layers.size();
size_t n_overlapping_layers = overlapping_layers.size();
if (n_overlapping_layers == 0 || extrusions_in_out.empty())
// The extrusions do not overlap with any other extrusion.
return;
@ -2240,12 +2282,12 @@ void modulate_extrusion_by_overlapping_layers(
for (int i_overlapping_layer = int(n_overlapping_layers) - 1; i_overlapping_layer >= 0; -- i_overlapping_layer) {
const PrintObjectSupportMaterial::MyLayer &overlapping_layer = *overlapping_layers[i_overlapping_layer];
ExtrusionPathFragment &frag = path_fragments[i_overlapping_layer];
Polygons polygons_trimming = offset(union_ex(overlapping_layer.polygons), scale_(0.5*extrusion_width));
Polygons polygons_trimming = offset(union_ex(overlapping_layer.polygons), float(scale_(0.5*extrusion_width)));
frag.polylines = intersection_pl(path_fragments.back().polylines, polygons_trimming, false);
path_fragments.back().polylines = diff_pl(path_fragments.back().polylines, polygons_trimming, false);
// Adjust the extrusion parameters for a reduced layer height and a non-bridging flow (nozzle_dmr = -1, does not matter).
assert(this_layer.print_z > overlapping_layer.print_z);
frag.height = float(this_layer.print_z - overlapping_layer.print_z);
assert(this_layer.print_z > overlapping_layer.print_z);
frag.height = float(this_layer.print_z - overlapping_layer.print_z);
frag.mm3_per_mm = Flow(frag.width, frag.height, -1.f, false).mm3_per_mm();
#ifdef SLIC3R_DEBUG
svg.draw(frag.polylines, dbg_index_to_color(i_overlapping_layer), scale_(0.1));
@ -2254,7 +2296,7 @@ void modulate_extrusion_by_overlapping_layers(
#ifdef SLIC3R_DEBUG
svg.draw(path_fragments.back().polylines, dbg_index_to_color(-1), scale_(0.1));
svg.Close();
svg.Close();
#endif /* SLIC3R_DEBUG */
// Now chain the split segments using hashing and a nearly exact match, maintaining the order of segments.
@ -2280,6 +2322,7 @@ void modulate_extrusion_by_overlapping_layers(
(fragment_end.is_start ? &polyline.points.front() : &polyline.points.back());
}
private:
ExtrusionPathFragmentEndPointAccessor& operator=(const ExtrusionPathFragmentEndPointAccessor&) {}
const std::vector<ExtrusionPathFragment> &m_path_fragments;
};
const coord_t search_radius = 7;
@ -2290,8 +2333,6 @@ void modulate_extrusion_by_overlapping_layers(
for (size_t i_polyline = 0; i_polyline < polylines.size(); ++ i_polyline) {
// Map a starting point of a polyline to a pair of <layer, polyline>
if (polylines[i_polyline].points.size() >= 2) {
const Point &pt_start = polylines[i_polyline].points.front();
const Point &pt_end = polylines[i_polyline].points.back();
map_fragment_starts.insert(ExtrusionPathFragmentEnd(i_overlapping_layer, i_polyline, true));
map_fragment_starts.insert(ExtrusionPathFragmentEnd(i_overlapping_layer, i_polyline, false));
}
@ -2304,13 +2345,13 @@ void modulate_extrusion_by_overlapping_layers(
const Point &pt_end = path_ends[i_path].second;
Point pt_current = pt_start;
// Find a chain of fragments with the original / reduced print height.
ExtrusionMultiPath multipath;
ExtrusionMultiPath multipath;
for (;;) {
// Find a closest end point to pt_current.
std::pair<const ExtrusionPathFragmentEnd*, coordf_t> end_and_dist2 = map_fragment_starts.find(pt_current);
// There may be a bug in Clipper flipping the order of two last points in a fragment?
// There may be a bug in Clipper flipping the order of two last points in a fragment?
// assert(end_and_dist2.first != nullptr);
assert(end_and_dist2.first == nullptr || end_and_dist2.second < search_radius * search_radius);
assert(end_and_dist2.first == nullptr || end_and_dist2.second < search_radius * search_radius);
if (end_and_dist2.first == nullptr) {
// New fragment connecting to pt_current was not found.
// Verify that the last point found is close to the original end point of the unfragmented path.
@ -2324,18 +2365,18 @@ void modulate_extrusion_by_overlapping_layers(
ExtrusionPathFragment &frag = path_fragments[fragment_end_min.layer_idx];
Polyline &frag_polyline = frag.polylines[fragment_end_min.polyline_idx];
// Path to append the fragment to.
ExtrusionPath *path = multipath.paths.empty() ? nullptr : &multipath.paths.back();
ExtrusionPath *path = multipath.paths.empty() ? nullptr : &multipath.paths.back();
if (path != nullptr) {
// Verify whether the path is compatible with the current fragment.
assert(this_layer.layer_type == PrintObjectSupportMaterial::sltBottomContact || path->height != frag.height || path->mm3_per_mm != frag.mm3_per_mm);
if (path->height != frag.height || path->mm3_per_mm != frag.mm3_per_mm) {
path = nullptr;
}
// Merging with the previous path. This can only happen if the current layer was reduced by a base layer, which was split into a base and interface layer.
assert(this_layer.layer_type == PrintObjectSupportMaterial::sltBottomContact || path->height != frag.height || path->mm3_per_mm != frag.mm3_per_mm);
if (path->height != frag.height || path->mm3_per_mm != frag.mm3_per_mm) {
path = nullptr;
}
// Merging with the previous path. This can only happen if the current layer was reduced by a base layer, which was split into a base and interface layer.
}
if (path == nullptr) {
// Allocate a new path.
multipath.paths.push_back(ExtrusionPath(extrusion_role, frag.mm3_per_mm, frag.width, frag.height));
multipath.paths.push_back(ExtrusionPath(extrusion_role, frag.mm3_per_mm, frag.width, frag.height));
path = &multipath.paths.back();
}
// The Clipper library may flip the order of the clipped polylines arbitrarily.
@ -2343,8 +2384,8 @@ void modulate_extrusion_by_overlapping_layers(
if (! fragment_end_min.is_start)
frag_polyline.reverse();
// Enforce exact overlap of the end points of successive fragments.
assert(frag_polyline.points.front() == pt_current);
frag_polyline.points.front() = pt_current;
assert(frag_polyline.points.front() == pt_current);
frag_polyline.points.front() = pt_current;
// Don't repeat the first point.
if (! path->polyline.points.empty())
path->polyline.points.pop_back();
@ -2357,21 +2398,21 @@ void modulate_extrusion_by_overlapping_layers(
break;
}
}
if (!multipath.paths.empty()) {
if (multipath.paths.size() == 1) {
if (!multipath.paths.empty()) {
if (multipath.paths.size() == 1) {
// This path was not fragmented.
extrusions_in_out.push_back(new ExtrusionPath(std::move(multipath.paths.front())));
extrusions_in_out.push_back(new ExtrusionPath(std::move(multipath.paths.front())));
} else {
// This path was fragmented. Copy the collection as a whole object, so the order inside the collection will not be changed
// during the chaining of extrusions_in_out.
extrusions_in_out.push_back(new ExtrusionMultiPath(std::move(multipath)));
extrusions_in_out.push_back(new ExtrusionMultiPath(std::move(multipath)));
}
}
}
// If there are any non-consumed fragments, add them separately.
//FIXME this shall not happen, if the Clipper works as expected and all paths split to fragments could be re-connected.
for (auto it_fragment = path_fragments.begin(); it_fragment != path_fragments.end(); ++ it_fragment)
extrusion_entities_append_paths(extrusions_in_out, std::move(it_fragment->polylines), extrusion_role, it_fragment->mm3_per_mm, it_fragment->width, it_fragment->height);
// If there are any non-consumed fragments, add them separately.
//FIXME this shall not happen, if the Clipper works as expected and all paths split to fragments could be re-connected.
for (auto it_fragment = path_fragments.begin(); it_fragment != path_fragments.end(); ++ it_fragment)
extrusion_entities_append_paths(extrusions_in_out, std::move(it_fragment->polylines), extrusion_role, it_fragment->mm3_per_mm, it_fragment->width, it_fragment->height);
}
void PrintObjectSupportMaterial::generate_toolpaths(
@ -2439,9 +2480,9 @@ void PrintObjectSupportMaterial::generate_toolpaths(
raft_angle_interface = interface_angle;
} else if (m_slicing_params.interface_raft_layers == 1) {
// Only the contact raft layer is non-empty, which will be printed as the 1st layer.
assert(m_slicing_params.base_raft_layers == 0);
assert(m_slicing_params.interface_raft_layers == 1);
assert(m_slicing_params.raft_layers() == 1 && raft_layers.size() == 0);
assert(m_slicing_params.base_raft_layers == 0);
assert(m_slicing_params.interface_raft_layers == 1);
assert(m_slicing_params.raft_layers() == 1 && raft_layers.size() == 0);
} else {
// No raft.
assert(m_slicing_params.base_raft_layers == 0);
@ -2453,7 +2494,7 @@ void PrintObjectSupportMaterial::generate_toolpaths(
// Insert the raft base layers.
size_t n_raft_layers = size_t(std::max(0, int(m_slicing_params.raft_layers()) - 1));
tbb::parallel_for(tbb::blocked_range<size_t>(0, n_raft_layers),
[this, &object, &raft_layers, &loop_interface_processor,
[this, &object, &raft_layers,
infill_pattern, &bbox_object, support_density, interface_density, raft_angle_1st_layer, raft_angle_base, raft_angle_interface, link_max_length_factor, with_sheath]
(const tbb::blocked_range<size_t>& range) {
for (size_t support_layer_id = range.begin(); support_layer_id < range.end(); ++ support_layer_id)
@ -2600,10 +2641,10 @@ void PrintObjectSupportMaterial::generate_toolpaths(
if (m_object_config->support_material_interface_layers == 0) {
// If no interface layers were requested, we treat the contact layer exactly as a generic base layer.
if (m_can_merge_support_regions) {
if (base_layer.could_merge(top_contact_layer))
base_layer.merge(std::move(top_contact_layer));
else if (base_layer.empty() && !top_contact_layer.empty() && !top_contact_layer.layer->bridging)
std::swap(base_layer, top_contact_layer);
if (base_layer.could_merge(top_contact_layer))
base_layer.merge(std::move(top_contact_layer));
else if (base_layer.empty() && !top_contact_layer.empty() && !top_contact_layer.layer->bridging)
std::swap(base_layer, top_contact_layer);
if (base_layer.could_merge(bottom_contact_layer))
base_layer.merge(std::move(bottom_contact_layer));
else if (base_layer.empty() && !bottom_contact_layer.empty() && !bottom_contact_layer.layer->bridging)
@ -2627,35 +2668,35 @@ void PrintObjectSupportMaterial::generate_toolpaths(
base_layer.layer->polygons = diff(base_layer.layer->polygons, islands);
}
// Top and bottom contacts, interface layers.
// Top and bottom contacts, interface layers.
for (size_t i = 0; i < 3; ++ i) {
MyLayerExtruded &layer_ex = (i == 0) ? top_contact_layer : (i == 1 ? bottom_contact_layer : interface_layer);
if (layer_ex.empty() || layer_ex.polygons_to_extrude().empty())
continue;
//FIXME When paralellizing, each thread shall have its own copy of the fillers.
//FIXME When paralellizing, each thread shall have its own copy of the fillers.
bool interface_as_base = (&layer_ex == &interface_layer) && m_object_config->support_material_interface_layers.value == 0;
Flow interface_flow(
float(layer_ex.layer->bridging ? layer_ex.layer->height : (interface_as_base ? m_support_material_flow.width : m_support_material_interface_flow.width)),
float(layer_ex.layer->height),
m_support_material_interface_flow.nozzle_diameter,
layer_ex.layer->bridging);
filler_interface->angle = interface_as_base ?
Flow interface_flow(
float(layer_ex.layer->bridging ? layer_ex.layer->height : (interface_as_base ? m_support_material_flow.width : m_support_material_interface_flow.width)),
float(layer_ex.layer->height),
m_support_material_interface_flow.nozzle_diameter,
layer_ex.layer->bridging);
filler_interface->angle = interface_as_base ?
// If zero interface layers are configured, use the same angle as for the base layers.
angles[support_layer_id % angles.size()] :
// Use interface angle for the interface layers.
interface_angle;
filler_interface->spacing = m_support_material_interface_flow.spacing();
filler_interface->spacing = m_support_material_interface_flow.spacing();
filler_interface->link_max_length = coord_t(scale_(filler_interface->spacing * link_max_length_factor / interface_density));
fill_expolygons_generate_paths(
// Destination
layer_ex.extrusions,
// Regions to fill
union_ex(layer_ex.polygons_to_extrude(), true),
// Filler and its parameters
filler_interface.get(), float(interface_density),
// Extrusion parameters
erSupportMaterialInterface, interface_flow);
}
fill_expolygons_generate_paths(
// Destination
layer_ex.extrusions,
// Regions to fill
union_ex(layer_ex.polygons_to_extrude(), true),
// Filler and its parameters
filler_interface.get(), float(interface_density),
// Extrusion parameters
erSupportMaterialInterface, interface_flow);
}
// Base support or flange.
if (! base_layer.empty() && ! base_layer.polygons_to_extrude().empty()) {