#include "../GCode.hpp" #include "CoolingBuffer.hpp" #include #include #include #include #if 0 #define DEBUG #define _DEBUG #undef NDEBUG #endif #include namespace Slic3r { CoolingBuffer::CoolingBuffer(GCode &gcodegen) : m_gcodegen(gcodegen), m_current_extruder(0) { this->reset(); } void CoolingBuffer::reset() { m_current_pos.assign(5, 0.f); Pointf3 pos = m_gcodegen.writer().get_position(); m_current_pos[0] = float(pos.x); m_current_pos[1] = float(pos.y); m_current_pos[2] = float(pos.z); m_current_pos[4] = float(m_gcodegen.config().travel_speed.value); } #define EXTRUDER_CONFIG(OPT) config.OPT.get_at(m_current_extruder) std::string CoolingBuffer::process_layer(const std::string &gcode, size_t layer_id) { const FullPrintConfig &config = m_gcodegen.config(); const auto &elapsed_times = m_gcodegen.writer().elapsed_times(); const size_t num_extruders = elapsed_times.size(); // Calculate the required per extruder time stretches. struct Adjustment { Adjustment() {} // Calculate the total elapsed time per this extruder, adjusted for the slowdown. float elapsed_time_total() { float time_total = 0.f; for (const Line &line : lines) time_total += line.time; return time_total; } // Calculate the maximum time when slowing down. float maximum_time(bool slowdown_external_perimeters) { float time_total = 0.f; for (const Line &line : lines) if (line.adjustable(slowdown_external_perimeters)) { if (line.time_max == FLT_MAX) return FLT_MAX; else time_total += line.time_max; } else time_total += line.time; return time_total; } // Calculate the non-adjustable part of the total time. float non_adjustable_time(bool slowdown_external_perimeters) { float time_total = 0.f; for (const Line &line : lines) if (! line.adjustable(slowdown_external_perimeters)) time_total += line.time; return time_total; } float slow_down_maximum(bool slowdown_external_perimeters) { float time_total = 0.f; for (Line &line : lines) { if (line.adjustable(slowdown_external_perimeters)) { assert(line.time_max >= 0.f && line.time_max < FLT_MAX); line.slowdown = true; line.time = line.time_max; } time_total += line.time; } return time_total; } float slow_down_proportional(float factor, bool slowdown_external_perimeters) { assert(factor >= 1.f); float time_total = 0.f; for (Line &line : lines) { if (line.adjustable(slowdown_external_perimeters)) { line.slowdown = true; line.time = std::min(line.time_max, line.time * factor); } time_total += line.time; } return time_total; } struct Line { enum Type { TYPE_SET_TOOL = 1 << 0, TYPE_EXTRUDE_END = 1 << 1, TYPE_BRIDGE_FAN_START = 1 << 2, TYPE_BRIDGE_FAN_END = 1 << 3, TYPE_G0 = 1 << 4, TYPE_G1 = 1 << 5, TYPE_ADJUSTABLE = 1 << 6, TYPE_EXTERNAL_PERIMETER = 1 << 7, TYPE_WIPE = 1 << 8, TYPE_G4 = 1 << 9, TYPE_G92 = 1 << 10, }; Line(unsigned int type, size_t line_start, size_t line_end) : type(type), line_start(line_start), line_end(line_end), length(0.f), time(0.f), time_max(0.f), slowdown(false) {} bool adjustable(bool slowdown_external_perimeters) const { return (this->type & TYPE_ADJUSTABLE) && (! (this->type & TYPE_EXTERNAL_PERIMETER) || slowdown_external_perimeters) && this->time < this->time_max; } size_t type; // Start of this line at the G-code snippet. size_t line_start; // End of this line at the G-code snippet. size_t line_end; // XY Euclidian length of this segment. float length; // Current duration of this segment. float time; // Maximum duration of this segment. float time_max; // If marked with the "slowdown" flag, the line has been slowed down. bool slowdown; }; // Parsed lines. std::vector lines; }; std::vector adjustments(num_extruders, Adjustment()); const std::string toolchange_prefix = m_gcodegen.writer().toolchange_prefix(); // Parse the layer G-code for the moves, which could be adjusted. { float min_print_speed = float(EXTRUDER_CONFIG(min_print_speed)); auto it_elapsed_time = std::lower_bound(elapsed_times.begin(), elapsed_times.end(), ElapsedTime(m_current_extruder)); Adjustment *adjustment = &adjustments[it_elapsed_time - elapsed_times.begin()]; unsigned int initial_extruder = m_current_extruder; const char *line_start = gcode.c_str(); const char *line_end = line_start; const char extrusion_axis = config.get_extrusion_axis()[0]; // Index of an existing Adjustment::Line of the current adjustment, which holds the feedrate setting command // for a sequence of extrusion moves. size_t active_speed_modifier = size_t(-1); for (; *line_start != 0; line_start = line_end) { while (*line_end != '\n' && *line_end != 0) ++ line_end; std::string sline(line_start, line_end); Adjustment::Line line(0, line_start - gcode.c_str(), line_end - gcode.c_str()); if (boost::starts_with(sline, "G0 ")) line.type = Adjustment::Line::TYPE_G0; else if (boost::starts_with(sline, "G1 ")) line.type = Adjustment::Line::TYPE_G1; else if (boost::starts_with(sline, "G92 ")) line.type = Adjustment::Line::TYPE_G92; if (line.type) { // G0, G1 or G92 // Parse the G-code line. std::vector new_pos(m_current_pos); const char *c = sline.data() + 3; for (;;) { // Skip whitespaces. for (; *c == ' ' || *c == '\t'; ++ c); if (*c == 0 || *c == ';') break; // Parse the axis. size_t axis = (*c >= 'X' && *c <= 'Z') ? (*c - 'X') : (*c == extrusion_axis) ? 3 : (*c == 'F') ? 4 : size_t(-1); if (axis != size_t(-1)) { new_pos[axis] = float(atof(++c)); if (axis == 4) // Convert mm/min to mm/sec. new_pos[4] /= 60.f; } // Skip this word. for (; *c != ' ' && *c != '\t' && *c != 0; ++ c); } bool external_perimeter = boost::contains(sline, ";_EXTERNAL_PERIMETER"); bool wipe = boost::contains(sline, ";_WIPE"); if (external_perimeter) line.type |= Adjustment::Line::TYPE_EXTERNAL_PERIMETER; if (wipe) line.type |= Adjustment::Line::TYPE_WIPE; if (boost::contains(sline, ";_EXTRUDE_SET_SPEED") && ! wipe) { line.type |= Adjustment::Line::TYPE_ADJUSTABLE; active_speed_modifier = adjustment->lines.size(); } if ((line.type & Adjustment::Line::TYPE_G92) == 0) { // G0 or G1. Calculate the duration. if (config.use_relative_e_distances.value) // Reset extruder accumulator. m_current_pos[3] = 0.f; float dif[4]; for (size_t i = 0; i < 4; ++ i) dif[i] = new_pos[i] - m_current_pos[i]; float dxy2 = dif[0] * dif[0] + dif[1] * dif[1]; float dxyz2 = dxy2 + dif[2] * dif[2]; if (dxyz2 > 0.f) { // Movement in xyz, calculate time from the xyz Euclidian distance. line.length = sqrt(dxyz2); } else if (std::abs(dif[3]) > 0.f) { // Movement in the extruder axis. line.length = std::abs(dif[3]); } if (line.length > 0) line.time = line.length / new_pos[4]; // current F line.time_max = line.time; if ((line.type & Adjustment::Line::TYPE_ADJUSTABLE) || active_speed_modifier != size_t(-1)) line.time_max = (min_print_speed == 0.f) ? FLT_MAX : std::max(line.time, line.length / min_print_speed); if (active_speed_modifier < adjustment->lines.size() && (line.type & Adjustment::Line::TYPE_G1)) { Adjustment::Line &sm = adjustment->lines[active_speed_modifier]; sm.length += line.length; sm.time += line.time; if (sm.time_max != FLT_MAX) { if (line.time_max == FLT_MAX) sm.time_max = FLT_MAX; else sm.time_max += line.time_max; } // Don't store this line. line.type = 0; } } m_current_pos = std::move(new_pos); } else if (boost::starts_with(sline, ";_EXTRUDE_END")) { line.type = Adjustment::Line::TYPE_EXTRUDE_END; active_speed_modifier = size_t(-1); } else if (boost::starts_with(sline, toolchange_prefix)) { // Switch the tool. unsigned int new_extruder = (unsigned int)atoi(sline.c_str() + toolchange_prefix.size()); if (new_extruder != m_current_extruder) { m_current_extruder = new_extruder; min_print_speed = float(EXTRUDER_CONFIG(min_print_speed)); it_elapsed_time = std::lower_bound(elapsed_times.begin(), elapsed_times.end(), ElapsedTime(m_current_extruder)); adjustment = &adjustments[it_elapsed_time - elapsed_times.begin()]; } } else if (boost::starts_with(sline, ";_BRIDGE_FAN_START")) { line.type = Adjustment::Line::TYPE_BRIDGE_FAN_START; } else if (boost::starts_with(sline, ";_BRIDGE_FAN_END")) { line.type = Adjustment::Line::TYPE_BRIDGE_FAN_END; } else if (boost::starts_with(sline, "G4 ")) { // Parse the wait time. line.type = Adjustment::Line::TYPE_G4; size_t pos_S = sline.find('S', 3); size_t pos_P = sline.find('P', 3); line.time = line.time_max = float( (pos_S > 0) ? atof(sline.c_str() + pos_S + 1) : (pos_P > 0) ? atof(sline.c_str() + pos_P + 1) * 0.001 : 0.); } if (line.type != 0) adjustment->lines.emplace_back(std::move(line)); while (*line_end == '\n') ++ line_end; } m_current_extruder = initial_extruder; } // Sort the extruders by the increasing slowdown_below_layer_time. std::vector by_slowdown_layer_time; by_slowdown_layer_time.reserve(num_extruders); // Only insert entries, which are adjustable (have cooling enabled and non-zero stretchable time). // Collect total print time of non-adjustable extruders. float elapsed_time_total_non_adjustable = 0.f; for (size_t i = 0; i < num_extruders; ++ i) { if (config.cooling.get_at(elapsed_times[i].extruder_id)) by_slowdown_layer_time.emplace_back(i); else elapsed_time_total_non_adjustable += adjustments[i].elapsed_time_total(); } std::sort(by_slowdown_layer_time.begin(), by_slowdown_layer_time.end(), [&config, &elapsed_times](const size_t idx1, const size_t idx2){ return config.slowdown_below_layer_time.get_at(elapsed_times[idx1].extruder_id) < config.slowdown_below_layer_time.get_at(elapsed_times[idx2].extruder_id); }); // Elapsed time after adjustment. float elapsed_time_total = 0.f; { // Elapsed time for the already adjusted extruders. float elapsed_time_total0 = elapsed_time_total_non_adjustable; for (size_t i_by_slowdown_layer_time = 0; i_by_slowdown_layer_time < by_slowdown_layer_time.size(); ++ i_by_slowdown_layer_time) { // Idx in elapsed_times and adjustments. size_t idx = by_slowdown_layer_time[i_by_slowdown_layer_time]; // Macro to sum or adjust all sections starting with i_by_slowdown_layer_time. #define FORALL_UNPROCESSED(ACCUMULATOR, ACTION) \ ACCUMULATOR = elapsed_time_total0;\ for (size_t j = i_by_slowdown_layer_time; j < by_slowdown_layer_time.size(); ++ j) \ ACCUMULATOR += adjustments[by_slowdown_layer_time[j]].ACTION // Calculate the current adjusted elapsed_time_total over the non-finalized extruders. float total; FORALL_UNPROCESSED(total, elapsed_time_total()); float slowdown_below_layer_time = float(config.slowdown_below_layer_time.get_at(elapsed_times[idx].extruder_id)) * 1.001f; if (total > slowdown_below_layer_time) { // The current total time is above the minimum threshold of the rest of the extruders, don't adjust anything. } else { // Adjust this and all the following (higher config.slowdown_below_layer_time) extruders. // Sum maximum slow down time as if everything was slowed down including the external perimeters. float max_time; FORALL_UNPROCESSED(max_time, maximum_time(true)); if (max_time > slowdown_below_layer_time) { // By slowing every possible movement, the layer time could be reached. Now decide // whether the external perimeters shall be slowed down as well. float max_time_nep; FORALL_UNPROCESSED(max_time_nep, maximum_time(false)); if (max_time_nep > slowdown_below_layer_time) { // It is sufficient to slow down the non-external perimeter moves to reach the target layer time. // Slow down the non-external perimeters proportionally. float non_adjustable_time; FORALL_UNPROCESSED(non_adjustable_time, non_adjustable_time(false)); // The following step is a linear programming task due to the minimum movement speeds of the print moves. // Run maximum 5 iterations until a good enough approximation is reached. for (size_t iter = 0; iter < 5; ++ iter) { float factor = (slowdown_below_layer_time - non_adjustable_time) / (total - non_adjustable_time); assert(factor > 1.f); FORALL_UNPROCESSED(total, slow_down_proportional(factor, false)); if (total > 0.95f * slowdown_below_layer_time) break; } } else { // Slow down everything. First slow down the non-external perimeters to maximum. FORALL_UNPROCESSED(total, slow_down_maximum(false)); // Slow down the external perimeters proportionally. float non_adjustable_time; FORALL_UNPROCESSED(non_adjustable_time, non_adjustable_time(true)); for (size_t iter = 0; iter < 5; ++ iter) { float factor = (slowdown_below_layer_time - non_adjustable_time) / (total - non_adjustable_time); assert(factor > 1.f); FORALL_UNPROCESSED(total, slow_down_proportional(factor, true)); if (total > 0.95f * slowdown_below_layer_time) break; } } } else { // Slow down to maximum possible. FORALL_UNPROCESSED(total, slow_down_maximum(true)); } } #undef FORALL_UNPROCESSED // Sum the final elapsed time for all extruders up to i_by_slowdown_layer_time. if (i_by_slowdown_layer_time + 1 == by_slowdown_layer_time.size()) // Optimization for single extruder prints. elapsed_time_total0 = total; else elapsed_time_total0 += adjustments[idx].elapsed_time_total(); } elapsed_time_total = elapsed_time_total0; } // Transform the G-code. // First sort the adjustment lines by their position in the source G-code. std::vector lines; { size_t n_lines = 0; for (const Adjustment &adj : adjustments) n_lines += adj.lines.size(); lines.reserve(n_lines); for (const Adjustment &adj : adjustments) for (const Adjustment::Line &line : adj.lines) lines.emplace_back(&line); std::sort(lines.begin(), lines.end(), [](const Adjustment::Line *ln1, const Adjustment::Line *ln2) { return ln1->line_start < ln2->line_start; } ); } // Second generate the adjusted G-code. std::string new_gcode; new_gcode.reserve(gcode.size() * 2); int fan_speed = -1; bool bridge_fan_control = false; int bridge_fan_speed = 0; auto change_extruder_set_fan = [ this, layer_id, elapsed_time_total, &new_gcode, &fan_speed, &bridge_fan_control, &bridge_fan_speed ]() { const FullPrintConfig &config = m_gcodegen.config(); int min_fan_speed = EXTRUDER_CONFIG(min_fan_speed); int fan_speed_new = EXTRUDER_CONFIG(fan_always_on) ? min_fan_speed : 0; if (layer_id >= EXTRUDER_CONFIG(disable_fan_first_layers)) { int max_fan_speed = EXTRUDER_CONFIG(max_fan_speed); float slowdown_below_layer_time = float(EXTRUDER_CONFIG(slowdown_below_layer_time)); float fan_below_layer_time = float(EXTRUDER_CONFIG(fan_below_layer_time)); if (EXTRUDER_CONFIG(cooling)) { if (elapsed_time_total < slowdown_below_layer_time) { // Layer time very short. Enable the fan to a full throttle. fan_speed_new = max_fan_speed; } else if (elapsed_time_total < fan_below_layer_time) { // Layer time quite short. Enable the fan proportionally according to the current layer time. assert(elapsed_time_total >= slowdown_below_layer_time); double t = (elapsed_time_total - slowdown_below_layer_time) / (fan_below_layer_time - slowdown_below_layer_time); fan_speed_new = int(floor(t * min_fan_speed + (1. - t) * max_fan_speed) + 0.5); } } bridge_fan_speed = EXTRUDER_CONFIG(bridge_fan_speed); bridge_fan_control = bridge_fan_speed > fan_speed_new; } else { bridge_fan_control = false; bridge_fan_speed = 0; } if (fan_speed_new != fan_speed) { fan_speed = fan_speed_new; new_gcode += m_gcodegen.writer().set_fan(fan_speed); } }; change_extruder_set_fan(); size_t pos = 0; for (const Adjustment::Line *line : lines) { if (line->line_start > pos) new_gcode.append(gcode.c_str() + pos, line->line_start - pos); if (line->type & Adjustment::Line::TYPE_SET_TOOL) { unsigned int new_extruder = (unsigned int)atoi(gcode.c_str() + line->line_start + toolchange_prefix.size()); if (new_extruder != m_current_extruder) { m_current_extruder = new_extruder; change_extruder_set_fan(); } } else if (line->type & Adjustment::Line::TYPE_BRIDGE_FAN_START) { if (bridge_fan_control) new_gcode += m_gcodegen.writer().set_fan(bridge_fan_speed, true) + "\n"; } else if (line->type & Adjustment::Line::TYPE_BRIDGE_FAN_END) { if (bridge_fan_control) new_gcode += m_gcodegen.writer().set_fan(fan_speed, true) + "\n"; } else if (line->type & Adjustment::Line::TYPE_EXTRUDE_END) { // Just remove this comment. } else if (line->type & (Adjustment::Line::TYPE_ADJUSTABLE | Adjustment::Line::TYPE_EXTERNAL_PERIMETER | Adjustment::Line::TYPE_WIPE)) { // Start of the comment. The line type indicates there must be some comment present. const char *end = strchr(gcode.c_str() + line->line_start, ';'); if (line->slowdown) { // Replace the feedrate. const char *pos = strstr(gcode.c_str() + line->line_start + 2, " F") + 2; new_gcode.append(gcode.c_str() + line->line_start, pos - gcode.c_str() - line->line_start); char buf[64]; sprintf(buf, "%d", int(floor(60. * (line->length / line->time) + 0.5))); new_gcode += buf; // Skip the non-whitespaces up to the comment. for (; *pos != ' ' && *pos != ';'; ++ pos); // Append the rest of the line without the comment. if (pos < end) new_gcode.append(pos, end - pos); } else { // Append the line without the comment. new_gcode.append(gcode.c_str() + line->line_start, end - gcode.c_str() - line->line_start); } // Process the comments, remove ";_EXTRUDE_SET_SPEED", ";_EXTERNAL_PERIMETER", ";_WIPE" std::string comment(end, gcode.c_str() + line->line_end); boost::replace_all(comment, ";_EXTRUDE_SET_SPEED", ""); if (line->type & Adjustment::Line::TYPE_EXTERNAL_PERIMETER) boost::replace_all(comment, ";_EXTERNAL_PERIMETER", ""); if (line->type & Adjustment::Line::TYPE_WIPE) boost::replace_all(comment, ";_WIPE", ""); new_gcode += comment; } else { new_gcode.append(gcode.c_str() + line->line_start, line->line_end - line->line_start); } pos = line->line_end; } if (pos < gcode.size()) new_gcode.append(gcode.c_str() + pos, gcode.size() - pos); m_gcodegen.writer().reset_elapsed_times(); return new_gcode; } } // namespace Slic3r