#include "WipeTower.hpp" #include #include #include #ifdef __linux #include #endif /* __linux */ #ifdef _MSC_VER #define strcasecmp _stricmp #endif namespace PrusaSingleExtruderMM { class Writer { public: Writer() : m_current_pos(std::numeric_limits::max(), std::numeric_limits::max()), m_current_z(0.f), m_current_feedrate(0.f), m_extrusion_flow(0.f) {} Writer& set_z(float z) { m_current_z = z; return *this; } Writer& set_extrusion_flow(float flow) { m_extrusion_flow = flow; return *this; } Writer& feedrate(float f) { if (f != m_current_feedrate) m_gcode += "G1" + set_format_F(f) + "\n"; return *this; } const std::string& gcode() const { return m_gcode; } float x() const { return m_current_pos.x; } float y() const { return m_current_pos.y; } const WipeTower::xy& pos() const { return m_current_pos; } Writer& extrude_explicit(float x, float y, float e, float f = 0.f) { if (x == m_current_pos.x && y == m_current_pos.y && e == 0.f && (f == 0.f || f == m_current_feedrate)) return *this; m_gcode += "G1 "; if (x != m_current_pos.x) m_gcode += set_format_X(x); if (y != m_current_pos.y) m_gcode += set_format_Y(y); if (e != 0) m_gcode += set_format_E(e); if (f != 0 && f != m_current_feedrate) m_gcode += set_format_F(f); m_gcode += "\n"; return *this; } Writer& extrude_explicit(const WipeTower::xy &dest, float e, float f = 0.f) { return extrude_explicit(dest.x, dest.y, e, f); } // Travel to a new XY position. f=0 means use the current value. Writer& travel(float x, float y, float f = 0.f) { return extrude_explicit(x, y, 0, f); } Writer& travel(const WipeTower::xy &dest, float f = 0.f) { return extrude_explicit(dest.x, dest.y, 0.f, f); } Writer& extrude(float x, float y, float f = 0.f) { float dx = x - m_current_pos.x; float dy = y - m_current_pos.y; return extrude_explicit(x, y, sqrt(dx*dx+dy*dy) * m_extrusion_flow, f); } Writer& extrude(const WipeTower::xy &dest, const float f = 0.f) { return extrude(dest.x, dest.y, f); } Writer& deretract(float e, float f = 0.f) { if (e == 0 && (f == 0 || f == m_current_feedrate)) return *this; m_gcode += "G1 "; if (e != 0) m_gcode += set_format_E(e); if (f != 0 && f != m_current_feedrate) m_gcode += set_format_F(f); m_gcode += "\n"; return *this; } Writer& deretract_move_x(float x, float e, float f = 0.f) { return extrude_explicit(x, m_current_pos.y, e, f); } Writer& retract(float e, float f = 0.f) { return retract(-e, f); } Writer& z_hop(float hop, float f = 0.f) { m_gcode += std::string("G1") + set_format_Z(m_current_z + hop); if (f != 0 && f != m_current_feedrate) m_gcode += set_format_F(f); m_gcode += "\n"; return *this; } // Move to x1, +y_increment, // extrude quickly amount e to x2 with feed f. Writer& ram(float x1, float x2, float dy, float e, float f) { return travel(x1, m_current_pos.y + dy, f) .extrude_explicit(x2, m_current_pos.y, e); } Writer& cool(float x1, float x2, float e1, float e2, float f) { return extrude_explicit(x1, m_current_pos.y, e1, f) .extrude_explicit(x2, m_current_pos.y, e2); } Writer& set_tool(int tool) { char buf[64]; sprintf(buf, "T%d\n", tool); m_gcode += buf; return *this; } // Set extruder temperature, don't wait. Writer& set_extruder_temp(int temperature, bool wait = false) { char buf[128]; sprintf(buf, "M%d S%d\n", wait ? 109 : 104, temperature); m_gcode += buf; return *this; }; // Set speed factor override percentage Writer& speed_override(int speed) { char buf[128]; sprintf(buf, "M220 S%d\n", speed); m_gcode += buf; return *this; }; // Set digital trimpot motor Writer& set_extruder_trimpot(int current) { char buf[128]; sprintf(buf, "M907 E%d\n", current); m_gcode += buf; return *this; }; Writer& flush_planner_queue() { m_gcode += "G4 S0\n"; return *this; } // Reset internal extruder counter. Writer& reset_extruder() { m_gcode += "G92 E0.0\n"; return *this; } Writer& comment_with_value(const char *comment, int value) { char strvalue[15]; sprintf(strvalue, "%d", value); m_gcode += std::string(";") + comment + strvalue + "\n"; return *this; }; Writer& comment_material(WipeTower::material_type material) { m_gcode += "; material : "; switch (material) { case WipeTower::PVA: m_gcode += "#8 (PVA)"; break; case WipeTower::SCAFF: m_gcode += "#5 (Scaffold)"; break; case WipeTower::FLEX: m_gcode += "#4 (Flex)"; break; default: m_gcode += "DEFAULT (PLA)"; break; } m_gcode += "\n"; return *this; }; Writer& append(const char *text) { m_gcode += text; return *this; } private: WipeTower::xy m_current_pos; float m_current_z; float m_current_feedrate; float m_extrusion_flow; std::string m_gcode; std::string set_format_X(float x) { char buf[64]; sprintf(buf, " X%.3f", x); m_current_pos.x = x; return buf; } std::string set_format_Y(float y) { char buf[64]; sprintf(buf, " Y%.3f", y); m_current_pos.y = y; return buf; } std::string set_format_Z(float y) { char buf[64]; sprintf(buf, " Z%.3f", y); return buf; } std::string set_format_E(float e) { char buf[64]; sprintf(buf, " E%.4f", e); return buf; } std::string set_format_F(float f) { char buf[64]; sprintf(buf, " F%.0f", f); m_current_feedrate = f; return buf; } }; static inline int randi(int lo, int hi) { int n = hi - lo + 1; int i = rand() % n; if (i < 0) i = -i; return lo + i; } WipeTower::material_type WipeTower::parse_material(const char *name) { if (strcasecmp(name, "PLA") == 0) return PLA; if (strcasecmp(name, "ABS") == 0) return ABS; if (strcasecmp(name, "PET") == 0) return PET; if (strcasecmp(name, "HIPS") == 0) return HIPS; if (strcasecmp(name, "FLEX") == 0) return FLEX; if (strcasecmp(name, "SCAFF") == 0) return SCAFF; if (strcasecmp(name, "EDGE") == 0) return EDGE; if (strcasecmp(name, "NGEN") == 0) return NGEN; if (strcasecmp(name, "PVA") == 0) return PVA; return INVALID; } std::string WipeTower::FirstLayer(bool sideOnly, float y_offset) { const box_coordinates wipeTower_box( m_wipe_tower_pos, m_wipe_tower_width, m_wipe_area * float(m_color_changes) - perimeterWidth / 2); Writer writer; writer.set_extrusion_flow(extrusion_flow * 1.1f) // Let the writer know the current Z position as a base for Z-hop. .set_z(m_z_pos) .append( ";-------------------------------------\n" "; CP WIPE TOWER FIRST LAYER BRIM START\n"); // Move with Z hop and prime the extruder 10*perimeterWidth left along the vertical edge of the wipe tower. writer.z_hop(zHop, 7200) .travel(wipeTower_box.lu - xy(perimeterWidth * 10.f, 0), 6000) .z_hop(0, 7200) .extrude_explicit(wipeTower_box.ld - xy(perimeterWidth * 10.f, 0), retract, 2400) .feedrate(2100); if (sideOnly) { float x_offset = 0.f; for (size_t i = 0; i < 4; ++ i, x_offset += perimeterWidth) writer.travel (wipeTower_box.ld + xy(- x_offset, y_offset)) .extrude(wipeTower_box.lu + xy(- x_offset, - y_offset)); writer.travel(wipeTower_box.rd + xy(x_offset, y_offset), 7000) .feedrate(2100); x_offset = 0.f; for (size_t i = 0; i < 4; ++ i, x_offset += perimeterWidth) writer.travel (wipeTower_box.rd + xy(x_offset, y_offset)) .extrude(wipeTower_box.ru + xy(x_offset, - y_offset)); } else { // Extrude 4 rounds of a brim around the future wipe tower. box_coordinates box(wipeTower_box); box.ld += xy(- perimeterWidth / 2, 0); box.lu += xy(- perimeterWidth / 2, perimeterWidth); box.rd += xy( perimeterWidth / 2, 0); box.ru += xy( perimeterWidth / 2, perimeterWidth); for (size_t i = 0; i < 4; ++ i) { writer.travel(box.ld) .extrude(box.lu) .extrude(box.ru) .extrude(box.rd) .extrude(box.ld); box.expand(perimeterWidth); } } // Move to the front left corner and wipe along the front edge. writer.travel(wipeTower_box.ld, 7000) .travel(wipeTower_box.rd) .travel(wipeTower_box.ld) .append("; CP WIPE TOWER FIRST LAYER BRIM END\n" ";-----------------------------------\n"); return writer.gcode(); } std::pair WipeTower::Toolchange( const int tool, const material_type current_material, const material_type new_material, const int temperature, const wipe_shape shape, const int count, const float spaceAvailable, const float wipeStartY, const bool lastInFile, const bool colorInit) { box_coordinates cleaning_box( m_wipe_tower_pos.x, m_wipe_tower_pos.y + wipeStartY, m_wipe_tower_width, spaceAvailable - perimeterWidth / 2); Writer writer; writer.set_extrusion_flow(extrusion_flow) .set_z(m_z_pos) .append(";--------------------\n" "; CP TOOLCHANGE START\n") .comment_with_value(" toolchange #", count) .comment_material(current_material) .append(";--------------------\n") .speed_override(100) // Lift for a Z hop. .z_hop(zHop, 7200) // additional retract on move to tower .retract(retract/2, 3600) .travel(((shape == SHAPE_NORMAL) ? cleaning_box.ld : cleaning_box.rd) + xy(perimeterWidth, shape * perimeterWidth), 7200) // Unlift for a Z hop. .z_hop(0, 7200) // Additional retract on move to tower. .deretract(retract/2, 3600) .deretract(retract, 1500) // Increase extruder current for ramming. .set_extruder_trimpot(750) .flush_planner_queue(); // Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool. toolchange_Unload(writer, cleaning_box, current_material, shape, temperature); if (! lastInFile) { // Change the tool, set a speed override for solube and flex materials. toolchange_Change(writer, tool, current_material, new_material); toolchange_Load(writer, cleaning_box, current_material, shape, colorInit); // Wipe the newly loaded filament until the end of the assigned wipe area. toolchange_Wipe(writer, cleaning_box, current_material, shape); // Draw a perimeter around cleaning_box and wipe. toolchange_Done(writer, cleaning_box, current_material, shape); } // Reset the extruder current to a normal value. writer.set_extruder_trimpot(550) .flush_planner_queue() .reset_extruder() .append("; CP TOOLCHANGE END\n" ";------------------\n" "\n\n"); return std::pair(writer.gcode(), writer.pos()); } // Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool. void WipeTower::toolchange_Unload( Writer &writer, const box_coordinates &cleaning_box, const material_type material, const wipe_shape shape, const int temperature) { float xl = cleaning_box.ld.x + (perimeterWidth / 2); float xr = cleaning_box.rd.x - (perimeterWidth / 2); float y_step = shape * perimeterWidth; writer.append("; CP TOOLCHANGE UNLOAD"); // Ram the hot material out of the extruder melt zone. switch (material) { case PVA: // ramming start end y increment amount feedrate writer.ram(xl + perimeterWidth * 2, xr - perimeterWidth, y_step * 1.2f, 3, 4000) .ram(xr - perimeterWidth, xl + perimeterWidth, y_step * 1.5f, 3, 4500) .ram(xl + perimeterWidth * 2, xr - perimeterWidth * 2, y_step * 1.5f, 3, 4800) .ram(xr - perimeterWidth, xl + perimeterWidth, y_step * 1.5f, 3, 5000); break; case SCAFF: writer.ram(xl + perimeterWidth * 2, xr - perimeterWidth, y_step * 3.f, 3, 4000) .ram(xr - perimeterWidth, xl + perimeterWidth, y_step * 3.f, 4, 4600) .ram(xl + perimeterWidth * 2, xr - perimeterWidth * 2, y_step * 3.f, 4.5, 5200); break; default: writer.ram(xl + perimeterWidth * 2, xr - perimeterWidth, y_step * 1.2f, 1.6f, 4000) .ram(xr - perimeterWidth, xl + perimeterWidth, y_step * 1.2f, 1.65f, 4600) .ram(xl + perimeterWidth * 2, xr - perimeterWidth * 2, y_step * 1.2f, 1.74f, 5200); } // Pull the filament end into a cooling tube. writer.retract(15, 5000).retract(50, 5400).retract(15, 3000).deretract(12, 2000); if (temperature != 0) // Set the extruder temperature, but don't wait. writer.set_extruder_temp(temperature, false); // Horizontal cooling moves at the following y coordinate: writer.travel(writer.x(), writer.y() + y_step * 0.8f, 1600); switch (material) { case PVA: writer.cool(xl, xr, 3, -5, 1600) .cool(xl, xr, 5, -5, 2000) .cool(xl, xr, 5, -5, 2200) .cool(xl, xr, 5, -5, 2400) .cool(xl, xr, 5, -5, 2400) .cool(xl, xr, 5, -5, 2400); break; case SCAFF: writer.cool(xl, xr, 3, -5, 1600) .cool(xl, xr, 5, -5, 2000) .cool(xl, xr, 5, -5, 2200) .cool(xl, xr, 5, -5, 2200) .cool(xl, xr, 5, -5, 2400); break; default: writer.cool(xl, xr, 3, -5, 1600) .cool(xl, xr, 5, -5, 2000) .cool(xl, xr, 5, -5, 2400) .cool(xl, xr, 5, -3, 2400); } writer.flush_planner_queue(); } // Change the tool, set a speed override for solube and flex materials. void WipeTower::toolchange_Change( Writer &writer, const int tool, material_type /* current_material */, material_type new_material) { // Speed override for the material. Go slow for flex and soluble materials. int speed_override; switch (new_material) { case PVA: speed_override = 80; break; case SCAFF: speed_override = 35; break; case FLEX: speed_override = 35; break; default: speed_override = 100; } writer.set_tool(tool) .speed_override(speed_override) .flush_planner_queue(); } void WipeTower::toolchange_Load( Writer &writer, const box_coordinates &cleaning_box, const material_type /* material */, const wipe_shape shape, const bool colorInit) { float xl = cleaning_box.ld.x + perimeterWidth; float xr = cleaning_box.rd.x - perimeterWidth; writer.append("; CP TOOLCHANGE LOAD\n") // Load the filament while moving left / right, // so the excess material will not create a blob at a single position. .deretract_move_x(xr, 20, 1400) .deretract_move_x(xl, 40, 3000) .deretract_move_x(xr, 20, 1600) .deretract_move_x(xl, 10, 1000); // Extrude first five lines (just three lines if colorInit is set). writer.extrude(xr, writer.y(), 1600); size_t pass = colorInit ? 1 : 2; for (int i = 0; i < pass; ++ i) writer.travel (xr, writer.y() + shape * perimeterWidth * 0.85f, 2200) .extrude(xl, writer.y()) .travel (xl, writer.y() + shape * perimeterWidth * 0.85f) .extrude(xr, writer.y()); // Reset the extruder current to the normal value. writer.set_extruder_trimpot(550); } // Wipe the newly loaded filament until the end of the assigned wipe area. void WipeTower::toolchange_Wipe( Writer &writer, const box_coordinates &cleaning_box, const material_type material, const wipe_shape shape) { // Increase flow on first layer, slow down print. writer.set_extrusion_flow(extrusion_flow * (is_first_layer() ? 1.18f : 1.f)) .append("; CP TOOLCHANGE WIPE\n"); float wipe_coeff = is_first_layer() ? 0.5f : 1.f; float xl = cleaning_box.ld.x + 2.f * perimeterWidth; float xr = cleaning_box.rd.x - 2.f * perimeterWidth; // Wipe speed will increase up to 4800. float wipe_speed = 4200; // Y increment per wipe line. float dy = shape * perimeterWidth * 0.7f; for (bool p = true; ; p = ! p) { writer.feedrate((wipe_speed = std::min(4800.f, wipe_speed + 50.f)) * wipe_coeff); if (p) writer.extrude(xl - perimeterWidth/2, writer.y() + dy) .extrude(xr + perimeterWidth, writer.y()); else writer.extrude(xl - perimeterWidth, writer.y() + dy) .extrude(xr + perimeterWidth*2, writer.y()); writer.feedrate((wipe_speed = std::min(4800.f, wipe_speed + 50.f)) * wipe_coeff) .extrude(xr + perimeterWidth, writer.y() + dy) .extrude(xl - perimeterWidth, writer.y()); if ((shape == SHAPE_NORMAL) ? (writer.y() > cleaning_box.lu.y - perimeterWidth) : (writer.y() < cleaning_box.ld.y + perimeterWidth)) // Next wipe line does not fit the cleaning box. break; } // Reset the extrusion flow. writer.set_extrusion_flow(extrusion_flow); } // Draw a perimeter around cleaning_box and wipe. void WipeTower::toolchange_Done( Writer &writer, const box_coordinates &cleaning_box, const material_type /* material */, const wipe_shape shape) { box_coordinates box = cleaning_box; if (shape == SHAPE_REVERSED) { std::swap(box.lu, box.ld); std::swap(box.ru, box.rd); } // Draw a perimeter around cleaning_box. writer.travel(box.lu, 7000) .extrude(box.ld, 3200).extrude(box.rd) .extrude(box.ru).extrude(box.lu) // Wipe the nozzle. .travel(box.ru, 7200) .travel(box.lu) .feedrate(6000); } std::string WipeTower::Perimeter(int order, int total, int Layer, bool afterToolchange, int firstLayerOffset) { Writer writer; writer.set_extrusion_flow(extrusion_flow) .set_z(m_z_pos) .append(";--------------------\n" "; CP EMPTY GRID START\n") .comment_with_value(" layer #", Layer); // Slow down on the 1st layer. float speed_factor = is_first_layer() ? 0.5f : 1.f; box_coordinates _p = _boxForColor(order); { box_coordinates _to = _boxForColor(total); _p.ld.y += firstLayerOffset; _p.rd.y += firstLayerOffset; _p.lu = _to.lu; _p.ru = _to.ru; } if (! afterToolchange) // Jump with retract to _p.ld + a random shift in +x. writer.retract(retract * 1.5f, 3600) .z_hop(zHop, 7200) .travel(_p.ld.x + randi(5, 20), _p.ld.y, 7000) .z_hop(0, 7200) .extrude_explicit(_p.ld, retract * 1.5f, 3600); box_coordinates box = _p; writer.extrude(box.lu, 2400 * speed_factor) .extrude(box.ru) .extrude(box.rd) .extrude(box.ld + xy(perimeterWidth / 2, 0)); box.expand(- perimeterWidth / 2); writer.extrude(box.lu, 3200 * speed_factor) .extrude(box.ru) .extrude(box.rd) .extrude(box.ld + xy(perimeterWidth / 2, 0)) .extrude(box.ld + xy(perimeterWidth / 2, perimeterWidth / 2)); writer.extrude(_p.ld + xy(perimeterWidth * 3, perimeterWidth), 2900 * speed_factor) .extrude(_p.lu + xy(perimeterWidth * 3, - perimeterWidth)) .extrude(_p.lu + xy(perimeterWidth * 6, - perimeterWidth)) .extrude(_p.ld + xy(perimeterWidth * 6, perimeterWidth)); if (_p.lu.y - _p.ld.y > 4) { // Extrude three zig-zags. writer.feedrate(3200 * speed_factor); float step = (m_wipe_tower_width - perimeterWidth * 12.f) / 12.f; for (size_t i = 0; i < 3; ++ i) { writer.extrude(writer.x() + step, _p.ld.y + perimeterWidth * 8); writer.extrude(writer.x() , _p.lu.y - perimeterWidth * 8); writer.extrude(writer.x() + step, _p.lu.y - perimeterWidth ); writer.extrude(writer.x() + step, _p.lu.y - perimeterWidth * 8); writer.extrude(writer.x() , _p.ld.y + perimeterWidth * 8); writer.extrude(writer.x() + step, _p.ld.y + perimeterWidth ); } } writer.extrude(_p.ru + xy(- perimeterWidth * 6, - perimeterWidth), 2900 * speed_factor) .extrude(_p.ru + xy(- perimeterWidth * 3, - perimeterWidth)) .extrude(_p.rd + xy(- perimeterWidth * 3, perimeterWidth)) .extrude(_p.rd + xy(- perimeterWidth, perimeterWidth)) // Wipe along the front side of the current wiping box. .travel(_p.ld + xy( perimeterWidth, perimeterWidth / 2), 7200) .travel(_p.rd + xy(- perimeterWidth, perimeterWidth / 2)) .append("; CP EMPTY GRID END\n" ";------------------\n\n\n\n\n\n\n"); return writer.gcode(); } WipeTower::box_coordinates WipeTower::_boxForColor(int order) const { return box_coordinates(m_wipe_tower_pos.x, m_wipe_tower_pos.y + m_wipe_area * order - perimeterWidth / 2, m_wipe_tower_width, perimeterWidth); } }; // namespace PrusaSingleExtruderMM