#ifndef WipeTowerPrusaMM_hpp_ #define WipeTowerPrusaMM_hpp_ #include #include #include #include #include "WipeTower.hpp" // Following is used to calculate extrusion flow - should be taken from config in future constexpr float Filament_Area = M_PI * 1.75f * 1.75f / 4.f; // filament area in mm^3 constexpr float Nozzle_Diameter = 0.4f; // nozzle diameter in mm // desired line width (oval) in multiples of nozzle diameter - may not be actually neccessary to adjust constexpr float Width_To_Nozzle_Ratio = 1.25f; // m_perimeter_width was hardcoded until now as 0.5 (for 0.4 nozzle and 0.2 layer height) // FIXME m_perimeter_width is used in plan_toolchange - take care of proper initialization value when changing to variable constexpr float Konst = 1.f; constexpr float m_perimeter_width = Nozzle_Diameter * Width_To_Nozzle_Ratio * Konst; constexpr float WT_EPSILON = 1e-3f; namespace Slic3r { namespace PrusaMultiMaterial { class Writer; }; class WipeTowerPrusaMM : public WipeTower { public: enum material_type { INVALID = -1, PLA = 0, // E:210C B:55C ABS = 1, // E:255C B:100C PET = 2, // E:240C B:90C HIPS = 3, // E:220C B:100C FLEX = 4, // E:245C B:80C SCAFF = 5, // E:215C B:55C EDGE = 6, // E:240C B:80C NGEN = 7, // E:230C B:80C PVA = 8 // E:210C B:80C }; // Parse material name into material_type. static material_type parse_material(const char *name); // x -- x coordinates of wipe tower in mm ( left bottom corner ) // y -- y coordinates of wipe tower in mm ( left bottom corner ) // width -- width of wipe tower in mm ( default 60 mm - leave as it is ) // wipe_area -- space available for one toolchange in mm WipeTowerPrusaMM(float x, float y, float width, float wipe_area, float rotation_angle, unsigned int initial_tool) : m_wipe_tower_pos(x, y), m_wipe_tower_width(width), m_wipe_tower_rotation_angle(rotation_angle), m_y_shift(0.f), m_z_pos(0.f), m_is_first_layer(false), m_is_last_layer(false), m_current_tool(initial_tool) { for (size_t i = 0; i < 4; ++ i) { // Extruder specific parameters. m_material[i] = PLA; m_temperature[i] = 0; m_first_layer_temperature[i] = 0; } } virtual ~WipeTowerPrusaMM() {} // _retract - retract value in mm void set_retract(float retract) { m_retract = retract; } // _zHop - z hop value in mm void set_zhop(float zhop) { m_zhop = zhop; } // Set the extruder properties. void set_extruder(size_t idx, material_type material, int temp, int first_layer_temp) { m_material[idx] = material; m_temperature[idx] = temp; m_first_layer_temperature[idx] = first_layer_temp; } // Setter for internal structure m_plan containing info about the future wipe tower // to be used before building begins. The entries must be added ordered in z. void plan_toolchange(float z_par, float layer_height_par, unsigned int old_tool, unsigned int new_tool, bool brim); void generate(std::vector> &result); void plan_tower(); void make_wipe_tower_square(); // Switch to a next layer. virtual void set_layer( // Print height of this layer. float print_z, // Layer height, used to calculate extrusion the rate. float layer_height, // Maximum number of tool changes on this layer or the layers below. size_t max_tool_changes, // Is this the first layer of the print? In that case print the brim first. bool is_first_layer, // Is this the last layer of the waste tower? bool is_last_layer) { m_z_pos = print_z; m_layer_height = layer_height; m_is_first_layer = is_first_layer; // Start counting the color changes from zero. Special case: -1 - extrude a brim first. ///m_idx_tool_change_in_layer = is_first_layer ? (unsigned int)(-1) : 0; m_print_brim = is_first_layer; m_depth_traversed = 0.f; // to make room for perimeter line m_current_shape = (! is_first_layer && m_current_shape == SHAPE_NORMAL) ? SHAPE_REVERSED : SHAPE_NORMAL; ++ m_num_layer_changes; // Calculates extrusion flow from desired line width, nozzle diameter, filament diameter and layer_height m_extrusion_flow = extrusion_flow(layer_height); // FIXME - ideally get rid of set_layer altogether and iterate through m_plan in generate(...) m_layer_info = nullptr; for (auto &a : m_plan) if ( a.z > print_z - WT_EPSILON && a.z < print_z + WT_EPSILON ) { m_extra_spacing = a.extra_spacing; m_layer_info = &a; break; } } // Return the wipe tower position. virtual const xy& position() const { return m_wipe_tower_pos; } // Return the wipe tower width. virtual float width() const { return m_wipe_tower_width; } // The wipe tower is finished, there should be no more tool changes or wipe tower prints. virtual bool finished() const { return m_max_color_changes == 0; } // Returns gcode to prime the nozzles at the front edge of the print bed. virtual ToolChangeResult prime( // print_z of the first layer. float first_layer_height, // Extruder indices, in the order to be primed. The last extruder will later print the wipe tower brim, print brim and the object. const std::vector &tools, // If true, the last priming are will be the same as the other priming areas, and the rest of the wipe will be performed inside the wipe tower. // If false, the last priming are will be large enough to wipe the last extruder sufficiently. bool last_wipe_inside_wipe_tower, // May be used by a stand alone post processor. Purpose purpose = PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE); // Returns gcode for a toolchange and a final print head position. // On the first layer, extrude a brim around the future wipe tower first. virtual ToolChangeResult tool_change(unsigned int new_tool, bool last_in_layer, Purpose purpose); // Close the current wipe tower layer with a perimeter and possibly fill the unfilled space with a zig-zag. // Call this method only if layer_finished() is false. virtual ToolChangeResult finish_layer(Purpose purpose); // Is the current layer finished? A layer is finished if either the wipe tower is finished, or // the wipe tower has been completely covered by the tool change extrusions, // or the rest of the tower has been filled by a sparse infill with the finish_layer() method. virtual bool layer_finished() const { return ( (m_is_first_layer ? m_wipe_tower_depth - m_perimeter_width : m_layer_info->depth) - WT_EPSILON < m_depth_traversed); } private: WipeTowerPrusaMM(); enum wipe_shape // A fill-in direction (positive Y, negative Y) alternates with each layer. { SHAPE_NORMAL = 1, SHAPE_REVERSED = -1 }; xy m_wipe_tower_pos; // Left front corner of the wipe tower in mm. float m_wipe_tower_width; // Width of the wipe tower. float m_wipe_tower_depth = 0.f; // Depth of the wipe tower float m_wipe_tower_rotation_angle = 0.f; // Wipe tower rotation angle in degrees (with respect to x axis float m_y_shift = 0.f; // y shift passed to writer float m_z_pos = 0.f; // Current Z position. float m_layer_height = 0.f; // Current layer height. size_t m_max_color_changes = 0; // Maximum number of color changes per layer. bool m_is_first_layer = false;// Is this the 1st layer of the print? If so, print the brim around the waste tower. bool m_is_last_layer = false;// Is this the last layer of this waste tower? // G-code generator parameters. float m_zhop = 0.5f; float m_retract = 4.f; float m_line_width = Nozzle_Diameter * Width_To_Nozzle_Ratio; // Width of an extrusion line, also a perimeter spacing for 100% infill. float m_extrusion_flow = 0.038; //0.029f;// Extrusion flow is derived from m_perimeter_width, layer height and filament diameter. // Extruder specific parameters. material_type m_material[4]; int m_temperature[4]; int m_first_layer_temperature[4]; // State of the wiper tower generator. unsigned int m_num_layer_changes = 0; // Layer change counter for the output statistics. unsigned int m_num_tool_changes = 0; // Tool change change counter for the output statistics. ///unsigned int m_idx_tool_change_in_layer = 0; // Layer change counter in this layer. Counting up to m_max_color_changes. bool m_print_brim = true; // A fill-in direction (positive Y, negative Y) alternates with each layer. wipe_shape m_current_shape = SHAPE_NORMAL; unsigned int m_current_tool = 0; float m_depth_traversed = 0.f; // Current y position at the wipe tower. // How much to wipe the 1st extruder over the wipe tower at the 1st layer // after the wipe tower brim has been extruded? float m_initial_extra_wipe = 0.f; bool m_left_to_right = true; float m_extra_spacing = 1.f; float extrusion_flow(float layer_height = -1.f) const { if ( layer_height < 0 ) return m_extrusion_flow; return layer_height * ( Width_To_Nozzle_Ratio * Nozzle_Diameter - layer_height * (1-M_PI/4.f)) / (Filament_Area); } float volume_to_length(float volume, float line_width, float layer_height) const { return volume / (layer_height * (line_width - layer_height * (1. - M_PI / 4.))); } struct box_coordinates { box_coordinates(float left, float bottom, float width, float height) : ld(left , bottom ), lu(left , bottom + height), rd(left + width, bottom ), ru(left + width, bottom + height) {} box_coordinates(const xy &pos, float width, float height) : box_coordinates(pos.x, pos.y, width, height) {} void translate(const xy &shift) { ld += shift; lu += shift; rd += shift; ru += shift; } void translate(const float dx, const float dy) { translate(xy(dx, dy)); } void expand(const float offset) { ld += xy(- offset, - offset); lu += xy(- offset, offset); rd += xy( offset, - offset); ru += xy( offset, offset); } void expand(const float offset_x, const float offset_y) { ld += xy(- offset_x, - offset_y); lu += xy(- offset_x, offset_y); rd += xy( offset_x, - offset_y); ru += xy( offset_x, offset_y); } xy ld; // left down xy lu; // left upper xy rd; // right lower xy ru; // right upper }; // to store information about tool changes for a given layer struct WipeTowerInfo{ struct ToolChange { unsigned int old_tool; unsigned int new_tool; float required_depth; ToolChange(unsigned int old,unsigned int newtool,float depth) : old_tool{old}, new_tool{newtool}, required_depth{depth} {} }; float z; // z position of the layer float height; // layer height float depth; // depth of the layer based on all layers above float extra_spacing; float toolchanges_depth() const { float sum = 0.f; for (const auto &a : tool_changes) sum += a.required_depth; return sum; } std::vector tool_changes; WipeTowerInfo(float z_par, float layer_height_par) : z{z_par}, height{layer_height_par}, depth{0}, extra_spacing{1.f} {} }; // Stores information about all layers and toolchanges for the future wipe tower (filled by plan_toolchange(...)) std::vector m_plan; WipeTowerInfo* m_layer_info; // Returns gcode for wipe tower brim // sideOnly -- set to false -- experimental, draw brim on sides of wipe tower // offset -- set to 0 -- experimental, offset to replace brim in front / rear of wipe tower ToolChangeResult toolchange_Brim(Purpose purpose, bool sideOnly = false, float y_offset = 0.f); void toolchange_Unload( PrusaMultiMaterial::Writer &writer, const box_coordinates &cleaning_box, const material_type current_material, const int new_temperature); void toolchange_Change( PrusaMultiMaterial::Writer &writer, const unsigned int new_tool, material_type new_material); void toolchange_Load( PrusaMultiMaterial::Writer &writer, const box_coordinates &cleaning_box); void toolchange_Wipe( PrusaMultiMaterial::Writer &writer, const box_coordinates &cleaning_box, float wipe_volume); }; }; // namespace Slic3r #endif /* WipeTowerPrusaMM_hpp_ */