#include "ClipperUtils.hpp" #include "ExtrusionEntityCollection.hpp" #include "Layer.hpp" #include "Print.hpp" #include "SupportMaterial.hpp" #include "Fill/FillBase.hpp" #include "EdgeGrid.hpp" #include "Geometry.hpp" #include #include #include #include #include #include #include // #define SLIC3R_DEBUG // Make assert active if SLIC3R_DEBUG #ifdef SLIC3R_DEBUG #define DEBUG #define _DEBUG #undef NDEBUG #include "SVG.hpp" #endif // #undef NDEBUG #include namespace Slic3r { // Increment used to reach MARGIN in steps to avoid trespassing thin objects #define NUM_MARGIN_STEPS 3 // Dimensions of a tree-like structure to save material #define PILLAR_SIZE (2.5) #define PILLAR_SPACING 10 //#define SUPPORT_SURFACES_OFFSET_PARAMETERS ClipperLib::jtMiter, 3. //#define SUPPORT_SURFACES_OFFSET_PARAMETERS ClipperLib::jtMiter, 1.5 #define SUPPORT_SURFACES_OFFSET_PARAMETERS ClipperLib::jtSquare, 0. #ifdef SLIC3R_DEBUG const char* support_surface_type_to_color_name(const PrintObjectSupportMaterial::SupporLayerType surface_type) { switch (surface_type) { case PrintObjectSupportMaterial::sltTopContact: return "rgb(255,0,0)"; // "red"; case PrintObjectSupportMaterial::sltTopInterface: return "rgb(0,255,0)"; // "green"; case PrintObjectSupportMaterial::sltBase: return "rgb(0,0,255)"; // "blue"; case PrintObjectSupportMaterial::sltBottomInterface:return "rgb(255,255,128)"; // yellow case PrintObjectSupportMaterial::sltBottomContact: return "rgb(255,0,255)"; // magenta case PrintObjectSupportMaterial::sltRaftInterface: return "rgb(0,255,255)"; case PrintObjectSupportMaterial::sltRaftBase: return "rgb(128,128,128)"; case PrintObjectSupportMaterial::sltUnknown: return "rgb(128,0,0)"; // maroon default: return "rgb(64,64,64)"; }; } Point export_support_surface_type_legend_to_svg_box_size() { return Point(scale_(1.+10.*8.), scale_(3.)); } void export_support_surface_type_legend_to_svg(SVG &svg, const Point &pos) { // 1st row coord_t pos_x0 = pos(0) + scale_(1.); coord_t pos_x = pos_x0; coord_t pos_y = pos(1) + scale_(1.5); coord_t step_x = scale_(10.); svg.draw_legend(Point(pos_x, pos_y), "top contact" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltTopContact)); pos_x += step_x; svg.draw_legend(Point(pos_x, pos_y), "top iface" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltTopInterface)); pos_x += step_x; svg.draw_legend(Point(pos_x, pos_y), "base" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltBase)); pos_x += step_x; svg.draw_legend(Point(pos_x, pos_y), "bottom iface" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltBottomInterface)); pos_x += step_x; svg.draw_legend(Point(pos_x, pos_y), "bottom contact" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltBottomContact)); // 2nd row pos_x = pos_x0; pos_y = pos(1)+scale_(2.8); svg.draw_legend(Point(pos_x, pos_y), "raft interface" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltRaftInterface)); pos_x += step_x; svg.draw_legend(Point(pos_x, pos_y), "raft base" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltRaftBase)); pos_x += step_x; svg.draw_legend(Point(pos_x, pos_y), "unknown" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltUnknown)); pos_x += step_x; svg.draw_legend(Point(pos_x, pos_y), "intermediate" , support_surface_type_to_color_name(PrintObjectSupportMaterial::sltIntermediate)); } void export_print_z_polygons_to_svg(const char *path, PrintObjectSupportMaterial::MyLayer ** const layers, size_t n_layers) { BoundingBox bbox; for (int i = 0; i < n_layers; ++ i) bbox.merge(get_extents(layers[i]->polygons)); Point legend_size = export_support_surface_type_legend_to_svg_box_size(); Point legend_pos(bbox.min(0), bbox.max(1)); bbox.merge(Point(std::max(bbox.min(0) + legend_size(0), bbox.max(0)), bbox.max(1) + legend_size(1))); SVG svg(path, bbox); const float transparency = 0.5f; for (int i = 0; i < n_layers; ++ i) svg.draw(union_ex(layers[i]->polygons), support_surface_type_to_color_name(layers[i]->layer_type), transparency); for (int i = 0; i < n_layers; ++ i) svg.draw(to_polylines(layers[i]->polygons), support_surface_type_to_color_name(layers[i]->layer_type)); export_support_surface_type_legend_to_svg(svg, legend_pos); svg.Close(); } void export_print_z_polygons_and_extrusions_to_svg( const char *path, PrintObjectSupportMaterial::MyLayer ** const layers, size_t n_layers, SupportLayer &support_layer) { BoundingBox bbox; for (int i = 0; i < n_layers; ++ i) bbox.merge(get_extents(layers[i]->polygons)); Point legend_size = export_support_surface_type_legend_to_svg_box_size(); Point legend_pos(bbox.min(0), bbox.max(1)); bbox.merge(Point(std::max(bbox.min(0) + legend_size(0), bbox.max(0)), bbox.max(1) + legend_size(1))); SVG svg(path, bbox); const float transparency = 0.5f; for (int i = 0; i < n_layers; ++ i) svg.draw(union_ex(layers[i]->polygons), support_surface_type_to_color_name(layers[i]->layer_type), transparency); for (int i = 0; i < n_layers; ++ i) svg.draw(to_polylines(layers[i]->polygons), support_surface_type_to_color_name(layers[i]->layer_type)); Polygons polygons_support, polygons_interface; support_layer.support_fills.polygons_covered_by_width(polygons_support, SCALED_EPSILON); // support_layer.support_interface_fills.polygons_covered_by_width(polygons_interface, SCALED_EPSILON); svg.draw(union_ex(polygons_support), "brown"); svg.draw(union_ex(polygons_interface), "black"); export_support_surface_type_legend_to_svg(svg, legend_pos); svg.Close(); } #endif /* SLIC3R_DEBUG */ PrintObjectSupportMaterial::PrintObjectSupportMaterial(const PrintObject *object, const SlicingParameters &slicing_params) : m_object (object), m_print_config (&object->print()->config()), m_object_config (&object->config()), m_slicing_params (slicing_params), m_first_layer_flow (support_material_1st_layer_flow(object, float(slicing_params.first_print_layer_height))), m_support_material_flow (support_material_flow(object, float(slicing_params.layer_height))), m_support_material_interface_flow(support_material_interface_flow(object, float(slicing_params.layer_height))), m_support_layer_height_min(0.01) { // Calculate a minimum support layer height as a minimum over all extruders, but not smaller than 10um. m_support_layer_height_min = 1000000.; for (auto lh : m_print_config->min_layer_height.values) m_support_layer_height_min = std::min(m_support_layer_height_min, std::max(0.01, lh)); if (m_object_config->support_material_interface_layers.value == 0) { // No interface layers allowed, print everything with the base support pattern. m_support_material_interface_flow = m_support_material_flow; } // Evaluate the XY gap between the object outer perimeters and the support structures. // Evaluate the XY gap between the object outer perimeters and the support structures. coordf_t external_perimeter_width = 0.; for (size_t region_id = 0; region_id < object->region_volumes.size(); ++ region_id) if (! object->region_volumes[region_id].empty()) external_perimeter_width = std::max(external_perimeter_width, (coordf_t)object->print()->get_region(region_id)->flow(frExternalPerimeter, slicing_params.layer_height, false, false, -1, *object).width); m_gap_xy = m_object_config->support_material_xy_spacing.get_abs_value(external_perimeter_width); m_can_merge_support_regions = m_object_config->support_material_extruder.value == m_object_config->support_material_interface_extruder.value; if (! m_can_merge_support_regions && (m_object_config->support_material_extruder.value == 0 || m_object_config->support_material_interface_extruder.value == 0)) { // One of the support extruders is of "don't care" type. auto object_extruders = m_object->print()->object_extruders(); if (object_extruders.size() == 1 && *object_extruders.begin() == std::max(m_object_config->support_material_extruder.value, m_object_config->support_material_interface_extruder.value)) // Object is printed with the same extruder as the support. m_can_merge_support_regions = true; } } // Using the std::deque as an allocator. inline PrintObjectSupportMaterial::MyLayer& layer_allocate( std::deque &layer_storage, PrintObjectSupportMaterial::SupporLayerType layer_type) { layer_storage.push_back(PrintObjectSupportMaterial::MyLayer()); layer_storage.back().layer_type = layer_type; return layer_storage.back(); } inline PrintObjectSupportMaterial::MyLayer& layer_allocate( std::deque &layer_storage, tbb::spin_mutex &layer_storage_mutex, PrintObjectSupportMaterial::SupporLayerType layer_type) { layer_storage_mutex.lock(); layer_storage.push_back(PrintObjectSupportMaterial::MyLayer()); PrintObjectSupportMaterial::MyLayer *layer_new = &layer_storage.back(); layer_storage_mutex.unlock(); layer_new->layer_type = layer_type; return *layer_new; } inline void layers_append(PrintObjectSupportMaterial::MyLayersPtr &dst, const PrintObjectSupportMaterial::MyLayersPtr &src) { dst.insert(dst.end(), src.begin(), src.end()); } // Compare layers lexicographically. struct MyLayersPtrCompare { bool operator()(const PrintObjectSupportMaterial::MyLayer* layer1, const PrintObjectSupportMaterial::MyLayer* layer2) const { return *layer1 < *layer2; } }; void PrintObjectSupportMaterial::generate(PrintObject &object) { BOOST_LOG_TRIVIAL(info) << "Support generator - Start"; coordf_t max_object_layer_height = 0.; for (size_t i = 0; i < object.layer_count(); ++ i) max_object_layer_height = std::max(max_object_layer_height, object.layers()[i]->height); // Layer instances will be allocated by std::deque and they will be kept until the end of this function call. // The layers will be referenced by various LayersPtr (of type std::vector) MyLayerStorage layer_storage; BOOST_LOG_TRIVIAL(info) << "Support generator - Creating top contacts"; // Determine the top contact surfaces of the support, defined as: // contact = overhangs - clearance + margin // This method is responsible for identifying what contact surfaces // should the support material expose to the object in order to guarantee // that it will be effective, regardless of how it's built below. // If raft is to be generated, the 1st top_contact layer will contain the 1st object layer silhouette without holes. MyLayersPtr top_contacts = this->top_contact_layers(object, layer_storage); if (top_contacts.empty()) // Nothing is supported, no supports are generated. return; #ifdef SLIC3R_DEBUG static int iRun = 0; iRun ++; for (const MyLayer *layer : top_contacts) Slic3r::SVG::export_expolygons( debug_out_path("support-top-contacts-%d-%lf.svg", iRun, layer->print_z), union_ex(layer->polygons, false)); #endif /* SLIC3R_DEBUG */ BOOST_LOG_TRIVIAL(info) << "Support generator - Creating bottom contacts"; // Determine the bottom contact surfaces of the supports over the top surfaces of the object. // Depending on whether the support is soluble or not, the contact layer thickness is decided. // layer_support_areas contains the per object layer support areas. These per object layer support areas // may get merged and trimmed by this->generate_base_layers() if the support layers are not synchronized with object layers. std::vector layer_support_areas; MyLayersPtr bottom_contacts = this->bottom_contact_layers_and_layer_support_areas( object, top_contacts, layer_storage, layer_support_areas); #ifdef SLIC3R_DEBUG for (size_t layer_id = 0; layer_id < object.layers().size(); ++ layer_id) Slic3r::SVG::export_expolygons( debug_out_path("support-areas-%d-%lf.svg", iRun, object.layers()[layer_id]->print_z), union_ex(layer_support_areas[layer_id], false)); #endif /* SLIC3R_DEBUG */ BOOST_LOG_TRIVIAL(info) << "Support generator - Creating intermediate layers - indices"; // Allocate empty layers between the top / bottom support contact layers // as placeholders for the base and intermediate support layers. // The layers may or may not be synchronized with the object layers, depending on the configuration. // For example, a single nozzle multi material printing will need to generate a waste tower, which in turn // wastes less material, if there are as little tool changes as possible. MyLayersPtr intermediate_layers = this->raft_and_intermediate_support_layers( object, bottom_contacts, top_contacts, layer_storage); // this->trim_support_layers_by_object(object, top_contacts, m_slicing_params.soluble_interface ? 0. : m_support_layer_height_min, 0., m_gap_xy); this->trim_support_layers_by_object(object, top_contacts, m_slicing_params.soluble_interface ? 0. : m_object_config->support_material_contact_distance.value, m_slicing_params.soluble_interface ? 0. : m_object_config->support_material_contact_distance.value, m_gap_xy); #ifdef SLIC3R_DEBUG for (const MyLayer *layer : top_contacts) Slic3r::SVG::export_expolygons( debug_out_path("support-top-contacts-trimmed-by-object-%d-%lf.svg", iRun, layer->print_z), union_ex(layer->polygons, false)); #endif BOOST_LOG_TRIVIAL(info) << "Support generator - Creating base layers"; // Fill in intermediate layers between the top / bottom support contact layers, trimm them by the object. this->generate_base_layers(object, bottom_contacts, top_contacts, intermediate_layers, layer_support_areas); #ifdef SLIC3R_DEBUG for (MyLayersPtr::const_iterator it = intermediate_layers.begin(); it != intermediate_layers.end(); ++ it) Slic3r::SVG::export_expolygons( debug_out_path("support-base-layers-%d-%lf.svg", iRun, (*it)->print_z), union_ex((*it)->polygons, false)); #endif /* SLIC3R_DEBUG */ BOOST_LOG_TRIVIAL(info) << "Support generator - Trimming top contacts by bottom contacts"; // Because the top and bottom contacts are thick slabs, they may overlap causing over extrusion // and unwanted strong bonds to the object. // Rather trim the top contacts by their overlapping bottom contacts to leave a gap instead of over extruding // top contacts over the bottom contacts. this->trim_top_contacts_by_bottom_contacts(object, bottom_contacts, top_contacts); BOOST_LOG_TRIVIAL(info) << "Support generator - Creating interfaces"; // Propagate top / bottom contact layers to generate interface layers. MyLayersPtr interface_layers = this->generate_interface_layers( bottom_contacts, top_contacts, intermediate_layers, layer_storage); BOOST_LOG_TRIVIAL(info) << "Support generator - Creating raft"; // If raft is to be generated, the 1st top_contact layer will contain the 1st object layer silhouette with holes filled. // There is also a 1st intermediate layer containing bases of support columns. // Inflate the bases of the support columns and create the raft base under the object. MyLayersPtr raft_layers = this->generate_raft_base(top_contacts, interface_layers, intermediate_layers, layer_storage); #ifdef SLIC3R_DEBUG for (MyLayersPtr::const_iterator it = interface_layers.begin(); it != interface_layers.end(); ++ it) Slic3r::SVG::export_expolygons( debug_out_path("support-interface-layers-%d-%lf.svg", iRun, (*it)->print_z), union_ex((*it)->polygons, false)); #endif /* SLIC3R_DEBUG */ /* // Clip with the pillars. if (! shape.empty()) { this->clip_with_shape(interface, shape); this->clip_with_shape(base, shape); } */ BOOST_LOG_TRIVIAL(info) << "Support generator - Creating layers"; // For debugging purposes, one may want to show only some of the support extrusions. // raft_layers.clear(); // bottom_contacts.clear(); // top_contacts.clear(); // intermediate_layers.clear(); // interface_layers.clear(); // Install support layers into the object. // A support layer installed on a PrintObject has a unique print_z. MyLayersPtr layers_sorted; layers_sorted.reserve(raft_layers.size() + bottom_contacts.size() + top_contacts.size() + intermediate_layers.size() + interface_layers.size()); layers_append(layers_sorted, raft_layers); layers_append(layers_sorted, bottom_contacts); layers_append(layers_sorted, top_contacts); layers_append(layers_sorted, intermediate_layers); layers_append(layers_sorted, interface_layers); // Sort the layers lexicographically by a raising print_z and a decreasing height. std::sort(layers_sorted.begin(), layers_sorted.end(), MyLayersPtrCompare()); int layer_id = 0; assert(object.support_layers().empty()); for (size_t i = 0; i < layers_sorted.size();) { // Find the last layer with roughly the same print_z, find the minimum layer height of all. // Due to the floating point inaccuracies, the print_z may not be the same even if in theory they should. size_t j = i + 1; coordf_t zmax = layers_sorted[i]->print_z + EPSILON; for (; j < layers_sorted.size() && layers_sorted[j]->print_z <= zmax; ++j) ; // Assign an average print_z to the set of layers with nearly equal print_z. coordf_t zavg = 0.5 * (layers_sorted[i]->print_z + layers_sorted[j - 1]->print_z); coordf_t height_min = layers_sorted[i]->height; bool empty = true; for (size_t u = i; u < j; ++u) { MyLayer &layer = *layers_sorted[u]; if (! layer.polygons.empty()) empty = false; layer.print_z = zavg; height_min = std::min(height_min, layer.height); } if (! empty) { // Here the upper_layer and lower_layer pointers are left to null at the support layers, // as they are never used. These pointers are candidates for removal. object.add_support_layer(layer_id ++, height_min, zavg); } i = j; } BOOST_LOG_TRIVIAL(info) << "Support generator - Generating tool paths"; // Generate the actual toolpaths and save them into each layer. this->generate_toolpaths(object, raft_layers, bottom_contacts, top_contacts, intermediate_layers, interface_layers); #ifdef SLIC3R_DEBUG { size_t layer_id = 0; for (int i = 0; i < int(layers_sorted.size());) { // Find the last layer with roughly the same print_z, find the minimum layer height of all. // Due to the floating point inaccuracies, the print_z may not be the same even if in theory they should. int j = i + 1; coordf_t zmax = layers_sorted[i]->print_z + EPSILON; bool empty = true; for (; j < layers_sorted.size() && layers_sorted[j]->print_z <= zmax; ++j) if (! layers_sorted[j]->polygons.empty()) empty = false; if (! empty) { export_print_z_polygons_to_svg( debug_out_path("support-%d-%lf.svg", iRun, layers_sorted[i]->print_z).c_str(), layers_sorted.data() + i, j - i); export_print_z_polygons_and_extrusions_to_svg( debug_out_path("support-w-fills-%d-%lf.svg", iRun, layers_sorted[i]->print_z).c_str(), layers_sorted.data() + i, j - i, *object.support_layers[layer_id]); ++layer_id; } i = j; } } #endif /* SLIC3R_DEBUG */ BOOST_LOG_TRIVIAL(info) << "Support generator - End"; } // Collect all polygons of all regions in a layer with a given surface type. Polygons collect_region_slices_by_type(const Layer &layer, SurfaceType surface_type) { // 1) Count the new polygons first. size_t n_polygons_new = 0; for (const LayerRegion *region : layer.regions()) for (const Surface &surface : region->slices.surfaces) if (surface.surface_type == surface_type) n_polygons_new += surface.expolygon.holes.size() + 1; // 2) Collect the new polygons. Polygons out; out.reserve(n_polygons_new); for (const LayerRegion *region : layer.regions()) for (const Surface &surface : region->slices.surfaces) if (surface.surface_type == surface_type) polygons_append(out, surface.expolygon); return out; } // Collect outer contours of all slices of this layer. // This is useful for calculating the support base with holes filled. Polygons collect_slices_outer(const Layer &layer) { Polygons out; out.reserve(out.size() + layer.lslices.size()); for (const ExPolygon &expoly : layer.lslices) out.emplace_back(expoly.contour); return out; } class SupportGridPattern { public: // Achtung! The support_polygons need to be trimmed by trimming_polygons, otherwise // the selection by island_samples (see the island_samples() method) will not work! SupportGridPattern( // Support islands, to be stretched into a grid. Already trimmed with min(lower_layer_offset, m_gap_xy) const Polygons &support_polygons, // Trimming polygons, to trim the stretched support islands. support_polygons were already trimmed with trimming_polygons. const Polygons &trimming_polygons, // Grid spacing, given by "support_material_spacing" + m_support_material_flow.spacing() coordf_t support_spacing, coordf_t support_angle) : m_support_polygons(&support_polygons), m_trimming_polygons(&trimming_polygons), m_support_spacing(support_spacing), m_support_angle(support_angle) { if (m_support_angle != 0.) { // Create a copy of the rotated contours. m_support_polygons_rotated = support_polygons; m_trimming_polygons_rotated = trimming_polygons; m_support_polygons = &m_support_polygons_rotated; m_trimming_polygons = &m_trimming_polygons_rotated; polygons_rotate(m_support_polygons_rotated, - support_angle); polygons_rotate(m_trimming_polygons_rotated, - support_angle); } // Create an EdgeGrid, initialize it with projection, initialize signed distance field. coord_t grid_resolution = coord_t(scale_(m_support_spacing)); BoundingBox bbox = get_extents(*m_support_polygons); bbox.offset(20); bbox.align_to_grid(grid_resolution); m_grid.set_bbox(bbox); m_grid.create(*m_support_polygons, grid_resolution); #if 0 if (m_grid.has_intersecting_edges()) { // EdgeGrid fails to produce valid signed distance function for self-intersecting polygons. m_support_polygons_rotated = simplify_polygons(*m_support_polygons); m_support_polygons = &m_support_polygons_rotated; m_grid.set_bbox(bbox); m_grid.create(*m_support_polygons, grid_resolution); // assert(! m_grid.has_intersecting_edges()); printf("SupportGridPattern: fixing polygons with intersection %s\n", m_grid.has_intersecting_edges() ? "FAILED" : "SUCCEEDED"); } #endif m_grid.calculate_sdf(); // Sample a single point per input support polygon, keep it as a reference to maintain corresponding // polygons if ever these polygons get split into parts by the trimming polygons. m_island_samples = island_samples(*m_support_polygons); } // Extract polygons from the grid, offsetted by offset_in_grid, // and trim the extracted polygons by trimming_polygons. // Trimming by the trimming_polygons may split the extracted polygons into pieces. // Remove all the pieces, which do not contain any of the island_samples. Polygons extract_support(const coord_t offset_in_grid, bool fill_holes) { // Generate islands, so each island may be tested for overlap with m_island_samples. assert(std::abs(2 * offset_in_grid) < m_grid.resolution()); #ifdef SLIC3R_DEBUG Polygons support_polygons_simplified = m_grid.contours_simplified(offset_in_grid, fill_holes); ExPolygons islands = diff_ex(support_polygons_simplified, *m_trimming_polygons, false); #else ExPolygons islands = diff_ex(m_grid.contours_simplified(offset_in_grid, fill_holes), *m_trimming_polygons, false); #endif // Extract polygons, which contain some of the m_island_samples. Polygons out; for (ExPolygon &island : islands) { BoundingBox bbox = get_extents(island.contour); // Samples are sorted lexicographically. auto it_lower = std::lower_bound(m_island_samples.begin(), m_island_samples.end(), Point(bbox.min - Point(1, 1))); auto it_upper = std::upper_bound(m_island_samples.begin(), m_island_samples.end(), Point(bbox.max + Point(1, 1))); std::vector> samples_inside; for (auto it = it_lower; it != it_upper; ++ it) if (bbox.contains(*it)) samples_inside.push_back(std::make_pair(*it, false)); if (! samples_inside.empty()) { // For all samples_inside count the boundary crossing. for (size_t i_contour = 0; i_contour <= island.holes.size(); ++ i_contour) { Polygon &contour = (i_contour == 0) ? island.contour : island.holes[i_contour - 1]; Points::const_iterator i = contour.points.begin(); Points::const_iterator j = contour.points.end() - 1; for (; i != contour.points.end(); j = i ++) { //FIXME this test is not numerically robust. Particularly, it does not handle horizontal segments at y == point(1) well. // Does the ray with y == point(1) intersect this line segment? for (auto &sample_inside : samples_inside) { if (((*i)(1) > sample_inside.first(1)) != ((*j)(1) > sample_inside.first(1))) { double x1 = (double)sample_inside.first(0); double x2 = (double)(*i)(0) + (double)((*j)(0) - (*i)(0)) * (double)(sample_inside.first(1) - (*i)(1)) / (double)((*j)(1) - (*i)(1)); if (x1 < x2) sample_inside.second = !sample_inside.second; } } } } // If any of the sample is inside this island, add this island to the output. for (auto &sample_inside : samples_inside) if (sample_inside.second) { polygons_append(out, std::move(island)); island.clear(); break; } } } #ifdef SLIC3R_DEBUG static int iRun = 0; ++iRun; BoundingBox bbox = get_extents(*m_trimming_polygons); if (! islands.empty()) bbox.merge(get_extents(islands)); if (!out.empty()) bbox.merge(get_extents(out)); if (!support_polygons_simplified.empty()) bbox.merge(get_extents(support_polygons_simplified)); SVG svg(debug_out_path("extract_support_from_grid_trimmed-%d.svg", iRun).c_str(), bbox); svg.draw(union_ex(support_polygons_simplified), "gray", 0.25f); svg.draw(islands, "red", 0.5f); svg.draw(union_ex(out), "green", 0.5f); svg.draw(union_ex(*m_support_polygons), "blue", 0.5f); svg.draw_outline(islands, "red", "red", scale_(0.05)); svg.draw_outline(union_ex(out), "green", "green", scale_(0.05)); svg.draw_outline(union_ex(*m_support_polygons), "blue", "blue", scale_(0.05)); for (const Point &pt : m_island_samples) svg.draw(pt, "black", coord_t(scale_(0.15))); svg.Close(); #endif /* SLIC3R_DEBUG */ if (m_support_angle != 0.) polygons_rotate(out, m_support_angle); return out; } #ifdef SLIC3R_DEBUG void serialize(const std::string &path) { FILE *file = ::fopen(path.c_str(), "wb"); ::fwrite(&m_support_spacing, 8, 1, file); ::fwrite(&m_support_angle, 8, 1, file); uint32_t n_polygons = m_support_polygons->size(); ::fwrite(&n_polygons, 4, 1, file); for (uint32_t i = 0; i < n_polygons; ++ i) { const Polygon &poly = (*m_support_polygons)[i]; uint32_t n_points = poly.size(); ::fwrite(&n_points, 4, 1, file); for (uint32_t j = 0; j < n_points; ++ j) { const Point &pt = poly.points[j]; ::fwrite(&pt.x, sizeof(coord_t), 1, file); ::fwrite(&pt.y, sizeof(coord_t), 1, file); } } n_polygons = m_trimming_polygons->size(); ::fwrite(&n_polygons, 4, 1, file); for (uint32_t i = 0; i < n_polygons; ++ i) { const Polygon &poly = (*m_trimming_polygons)[i]; uint32_t n_points = poly.size(); ::fwrite(&n_points, 4, 1, file); for (uint32_t j = 0; j < n_points; ++ j) { const Point &pt = poly.points[j]; ::fwrite(&pt.x, sizeof(coord_t), 1, file); ::fwrite(&pt.y, sizeof(coord_t), 1, file); } } ::fclose(file); } static SupportGridPattern deserialize(const std::string &path, int which = -1) { SupportGridPattern out; out.deserialize_(path, which); return out; } // Deserialization constructor bool deserialize_(const std::string &path, int which = -1) { FILE *file = ::fopen(path.c_str(), "rb"); if (file == nullptr) return false; m_support_polygons = &m_support_polygons_deserialized; m_trimming_polygons = &m_trimming_polygons_deserialized; ::fread(&m_support_spacing, 8, 1, file); ::fread(&m_support_angle, 8, 1, file); //FIXME //m_support_spacing *= 0.01 / 2; uint32_t n_polygons; ::fread(&n_polygons, 4, 1, file); m_support_polygons_deserialized.reserve(n_polygons); int32_t scale = 1; for (uint32_t i = 0; i < n_polygons; ++ i) { Polygon poly; uint32_t n_points; ::fread(&n_points, 4, 1, file); poly.points.reserve(n_points); for (uint32_t j = 0; j < n_points; ++ j) { coord_t x, y; ::fread(&x, sizeof(coord_t), 1, file); ::fread(&y, sizeof(coord_t), 1, file); poly.points.emplace_back(Point(x * scale, y * scale)); } if (which == -1 || which == i) m_support_polygons_deserialized.emplace_back(std::move(poly)); printf("Polygon %d, area: %lf\n", i, area(poly.points)); } ::fread(&n_polygons, 4, 1, file); m_trimming_polygons_deserialized.reserve(n_polygons); for (uint32_t i = 0; i < n_polygons; ++ i) { Polygon poly; uint32_t n_points; ::fread(&n_points, 4, 1, file); poly.points.reserve(n_points); for (uint32_t j = 0; j < n_points; ++ j) { coord_t x, y; ::fread(&x, sizeof(coord_t), 1, file); ::fread(&y, sizeof(coord_t), 1, file); poly.points.emplace_back(Point(x * scale, y * scale)); } m_trimming_polygons_deserialized.emplace_back(std::move(poly)); } ::fclose(file); m_support_polygons_deserialized = simplify_polygons(m_support_polygons_deserialized, false); //m_support_polygons_deserialized = to_polygons(union_ex(m_support_polygons_deserialized, false)); // Create an EdgeGrid, initialize it with projection, initialize signed distance field. coord_t grid_resolution = coord_t(scale_(m_support_spacing)); BoundingBox bbox = get_extents(*m_support_polygons); bbox.offset(20); bbox.align_to_grid(grid_resolution); m_grid.set_bbox(bbox); m_grid.create(*m_support_polygons, grid_resolution); m_grid.calculate_sdf(); // Sample a single point per input support polygon, keep it as a reference to maintain corresponding // polygons if ever these polygons get split into parts by the trimming polygons. m_island_samples = island_samples(*m_support_polygons); return true; } const Polygons& support_polygons() const { return *m_support_polygons; } const Polygons& trimming_polygons() const { return *m_trimming_polygons; } const EdgeGrid::Grid& grid() const { return m_grid; } #endif /* SLIC3R_DEBUG */ private: SupportGridPattern() {} SupportGridPattern& operator=(const SupportGridPattern &rhs); #if 0 // Get some internal point of an expolygon, to be used as a representative // sample to test, whether this island is inside another island. //FIXME this was quick, but not sufficiently robust. static Point island_sample(const ExPolygon &expoly) { // Find the lowest point lexicographically. const Point *pt_min = &expoly.contour.points.front(); for (size_t i = 1; i < expoly.contour.points.size(); ++ i) if (expoly.contour.points[i] < *pt_min) pt_min = &expoly.contour.points[i]; // Lowest corner will always be convex, in worst case denegenerate with zero angle. const Point &p1 = (pt_min == &expoly.contour.points.front()) ? expoly.contour.points.back() : *(pt_min - 1); const Point &p2 = *pt_min; const Point &p3 = (pt_min == &expoly.contour.points.back()) ? expoly.contour.points.front() : *(pt_min + 1); Vector v = (p3 - p2) + (p1 - p2); double l2 = double(v(0))*double(v(0))+double(v(1))*double(v(1)); if (l2 == 0.) return p2; double coef = 20. / sqrt(l2); return Point(p2(0) + coef * v(0), p2(1) + coef * v(1)); } #endif // Sample one internal point per expolygon. // FIXME this is quite an overkill to calculate a complete offset just to get a single point, but at least it is robust. static Points island_samples(const ExPolygons &expolygons) { Points pts; pts.reserve(expolygons.size()); for (const ExPolygon &expoly : expolygons) if (expoly.contour.points.size() > 2) { #if 0 pts.push_back(island_sample(expoly)); #else Polygons polygons = offset(expoly, - 20.f); for (const Polygon &poly : polygons) if (! poly.points.empty()) { pts.push_back(poly.points.front()); break; } #endif } // Sort the points lexicographically, so a binary search could be used to locate points inside a bounding box. std::sort(pts.begin(), pts.end()); return pts; } static Points island_samples(const Polygons &polygons) { return island_samples(union_ex(polygons)); } const Polygons *m_support_polygons; const Polygons *m_trimming_polygons; Polygons m_support_polygons_rotated; Polygons m_trimming_polygons_rotated; // Angle in radians, by which the whole support is rotated. coordf_t m_support_angle; // X spacing of the support lines parallel with the Y axis. coordf_t m_support_spacing; Slic3r::EdgeGrid::Grid m_grid; // Internal sample points of supporting expolygons. These internal points are used to pick regions corresponding // to the initial supporting regions, after these regions werre grown and possibly split to many by the trimming polygons. Points m_island_samples; #ifdef SLIC3R_DEBUG // support for deserialization of m_support_polygons, m_trimming_polygons Polygons m_support_polygons_deserialized; Polygons m_trimming_polygons_deserialized; #endif /* SLIC3R_DEBUG */ }; namespace SupportMaterialInternal { static inline bool has_bridging_perimeters(const ExtrusionLoop &loop) { for (const ExtrusionPath &ep : loop.paths) if (ep.role() == erOverhangPerimeter && ! ep.polyline.empty()) return ep.size() >= (ep.is_closed() ? 3 : 2); return false; } static bool has_bridging_perimeters(const ExtrusionEntityCollection &perimeters) { for (const ExtrusionEntity *ee : perimeters.entities) { if (ee->is_collection()) { for (const ExtrusionEntity *ee2 : static_cast(ee)->entities) { assert(! ee2->is_collection()); if (ee2->is_loop()) if (has_bridging_perimeters(*static_cast(ee2))) return true; } } else if (ee->is_loop() && has_bridging_perimeters(*static_cast(ee))) return true; } return false; } static bool has_bridging_fills(const ExtrusionEntityCollection &fills) { for (const ExtrusionEntity *ee : fills.entities) { assert(ee->is_collection()); for (const ExtrusionEntity *ee2 : static_cast(ee)->entities) { assert(! ee2->is_collection()); assert(! ee2->is_loop()); if (ee2->role() == erBridgeInfill) return true; } } return false; } static bool has_bridging_extrusions(const Layer &layer) { for (const LayerRegion *region : layer.regions()) { if (SupportMaterialInternal::has_bridging_perimeters(region->perimeters)) return true; if (region->fill_surfaces.has(stBottomBridge) && has_bridging_fills(region->fills)) return true; } return false; } static inline void collect_bridging_perimeter_areas(const ExtrusionLoop &loop, const float expansion_scaled, Polygons &out) { assert(expansion_scaled >= 0.f); for (const ExtrusionPath &ep : loop.paths) if (ep.role() == erOverhangPerimeter && ! ep.polyline.empty()) { float exp = 0.5f * (float)scale_(ep.width) + expansion_scaled; if (ep.is_closed()) { if (ep.size() >= 3) { // This is a complete loop. // Add the outer contour first. Polygon poly; poly.points = ep.polyline.points; poly.points.pop_back(); if (poly.area() < 0) poly.reverse(); polygons_append(out, offset(poly, exp, SUPPORT_SURFACES_OFFSET_PARAMETERS)); Polygons holes = offset(poly, - exp, SUPPORT_SURFACES_OFFSET_PARAMETERS); polygons_reverse(holes); polygons_append(out, holes); } } else if (ep.size() >= 2) { // Offset the polyline. polygons_append(out, offset(ep.polyline, exp, SUPPORT_SURFACES_OFFSET_PARAMETERS)); } } } static void collect_bridging_perimeter_areas(const ExtrusionEntityCollection &perimeters, const float expansion_scaled, Polygons &out) { for (const ExtrusionEntity *ee : perimeters.entities) { if (ee->is_collection()) { for (const ExtrusionEntity *ee2 : static_cast(ee)->entities) { assert(! ee2->is_collection()); if (ee2->is_loop()) collect_bridging_perimeter_areas(*static_cast(ee2), expansion_scaled, out); } } else if (ee->is_loop()) collect_bridging_perimeter_areas(*static_cast(ee), expansion_scaled, out); } } static void remove_bridges_from_contacts( const PrintConfig &print_config, const Layer &lower_layer, const Polygons &lower_layer_polygons, LayerRegion *layerm, float fw, Polygons &contact_polygons) { // compute the area of bridging perimeters Polygons bridges; { // Surface supporting this layer, expanded by 0.5 * nozzle_diameter, as we consider this kind of overhang to be sufficiently supported. Polygons lower_grown_slices = offset(lower_layer_polygons, //FIXME to mimic the decision in the perimeter generator, we should use half the external perimeter width. 0.5f * float(scale_(print_config.nozzle_diameter.get_at(layerm->region()->config().perimeter_extruder-1))), SUPPORT_SURFACES_OFFSET_PARAMETERS); // Collect perimeters of this layer. //FIXME split_at_first_point() could split a bridge mid-way #if 0 Polylines overhang_perimeters = layerm->perimeters.as_polylines(); // workaround for Clipper bug, see Slic3r::Polygon::clip_as_polyline() for (Polyline &polyline : overhang_perimeters) polyline.points[0].x += 1; // Trim the perimeters of this layer by the lower layer to get the unsupported pieces of perimeters. overhang_perimeters = diff_pl(overhang_perimeters, lower_grown_slices); #else Polylines overhang_perimeters = diff_pl(layerm->perimeters.as_polylines(), lower_grown_slices); #endif // only consider straight overhangs // only consider overhangs having endpoints inside layer's slices // convert bridging polylines into polygons by inflating them with their thickness // since we're dealing with bridges, we can't assume width is larger than spacing, // so we take the largest value and also apply safety offset to be ensure no gaps // are left in between Flow bridge_flow = layerm->flow(frPerimeter, true); float w = float(std::max(bridge_flow.scaled_width(), bridge_flow.scaled_spacing())); for (Polyline &polyline : overhang_perimeters) if (polyline.is_straight()) { // This is a bridge polyline.extend_start(fw); polyline.extend_end(fw); // Is the straight perimeter segment supported at both sides? for (size_t i = 0; i < lower_layer.lslices.size(); ++ i) if (lower_layer.lslices_bboxes[i].contains(polyline.first_point()) && lower_layer.lslices_bboxes[i].contains(polyline.last_point()) && lower_layer.lslices[i].contains(polyline.first_point()) && lower_layer.lslices[i].contains(polyline.last_point())) { // Offset a polyline into a thick line. polygons_append(bridges, offset(polyline, 0.5f * w + 10.f)); break; } } bridges = union_(bridges); } // remove the entire bridges and only support the unsupported edges //FIXME the brided regions are already collected as layerm->bridged. Use it? for (const Surface &surface : layerm->fill_surfaces.surfaces) if (surface.surface_type == stBottomBridge && surface.bridge_angle != -1) polygons_append(bridges, surface.expolygon); //FIXME add the gap filled areas. Extrude the gaps with a bridge flow? // Remove the unsupported ends of the bridges from the bridged areas. //FIXME add supports at regular intervals to support long bridges! bridges = diff(bridges, // Offset unsupported edges into polygons. offset(layerm->unsupported_bridge_edges, scale_(SUPPORT_MATERIAL_MARGIN), SUPPORT_SURFACES_OFFSET_PARAMETERS)); // Remove bridged areas from the supported areas. contact_polygons = diff(contact_polygons, bridges, true); } } #if 0 static int Test() { // for (int i = 0; i < 30; ++ i) { int i = -1; // SupportGridPattern grid("d:\\temp\\support-top-contacts-final-run1-layer460-z70.300000-prev.bin", i); // SupportGridPattern grid("d:\\temp\\support-top-contacts-final-run1-layer460-z70.300000.bin", i); auto grid = SupportGridPattern::deserialize("d:\\temp\\support-top-contacts-final-run1-layer27-z5.650000.bin", i); std::vector> intersections = grid.grid().intersecting_edges(); if (! intersections.empty()) printf("Intersections between contours!\n"); Slic3r::export_intersections_to_svg("d:\\temp\\support_polygon_intersections.svg", grid.support_polygons()); Slic3r::SVG::export_expolygons("d:\\temp\\support_polygons.svg", union_ex(grid.support_polygons(), false)); Slic3r::SVG::export_expolygons("d:\\temp\\trimming_polygons.svg", union_ex(grid.trimming_polygons(), false)); Polygons extracted = grid.extract_support(scale_(0.21 / 2), true); Slic3r::SVG::export_expolygons("d:\\temp\\extracted.svg", union_ex(extracted, false)); printf("hu!"); } return 0; } static int run_support_test = Test(); #endif /* SLIC3R_DEBUG */ // Generate top contact layers supporting overhangs. // For a soluble interface material synchronize the layer heights with the object, otherwise leave the layer height undefined. // If supports over bed surface only are requested, don't generate contact layers over an object. PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::top_contact_layers( const PrintObject &object, MyLayerStorage &layer_storage) const { #ifdef SLIC3R_DEBUG static int iRun = 0; ++ iRun; #endif /* SLIC3R_DEBUG */ // Slice support enforcers / support blockers. std::vector enforcers = object.slice_support_enforcers(); std::vector blockers = object.slice_support_blockers(); /////////////////////////////////////////////////////////////////////////// /// TEMPORARY INLINE DRAFT PROJECTING CUSTOM SUPPORTS ON SLICES /// /// /////////////////////////////////////////////////////////////////////// const auto& data = object.model_object()->volumes.front()->m_supported_facets; const auto& custom_enf = data.get_facets(FacetSupportType::ENFORCER); const TriangleMesh& mesh = object.model_object()->volumes.front()->mesh(); const Transform3f& tr1 = object.model_object()->volumes.front()->get_matrix().cast(); const Transform3f& tr2 = object.trafo().cast(); // Make a list of all layers. const LayerPtrs& layers = object.layers(); // Make sure that enforcers vector can be used. if (! custom_enf.empty()) enforcers.resize(layers.size()); // Iterate over all triangles. for (int facet_idx : custom_enf) { std::array facet; // Transform the triangle into worlds coords. for (int i=0; i<3; ++i) { facet[i] = tr2 * tr1 * mesh.its.vertices[mesh.its.indices[facet_idx](i)]; facet[i] -= Vec3f(unscale(object.center_offset().x()), unscale(object.center_offset().y()), 0.f); } // Sort the three vertices according the z-coordinate. std::sort(facet.begin(), facet.end(), [](const Vec3f& pt1, const Vec3f&pt2) { return pt1.z() < pt2.z(); }); // Find lowest slice not below the triangle. auto it = std::lower_bound(layers.begin(), layers.end(), facet[0].z(), [](const Layer* l1, float z) { return l1->slice_z < z; }); // Project the triangles on all slices intersecting the triangle. // FIXME: This ignores horizontal triangles and does not project // anything to the slice above max_z. // FIXME: Each part of the projection should be assigned to one slice only. // FIXME: The speed of the algorithm might be improved. while (it != layers.end() && (*it)->slice_z < facet[2].z()) { Polygon plg; for (const Vec3f& vert : facet) plg.append(Point::new_scale(vert.x(), vert.y())); enforcers[it-layers.begin()].emplace_back(ExPolygon(std::move(plg))); ++it; } } /////////////////////////////////////////////////////////////////////////// /////////////////////////////////////////////////////////////////////////// /////////////////////////////////////////////////////////////////////////// // Output layers, sorted by top Z. MyLayersPtr contact_out; const bool support_auto = m_object_config->support_material_auto.value; // If user specified a custom angle threshold, convert it to radians. // Zero means automatic overhang detection. const double threshold_rad = (m_object_config->support_material_threshold.value > 0) ? M_PI * double(m_object_config->support_material_threshold.value + 1) / 180. : // +1 makes the threshold inclusive 0.; // Build support on a build plate only? If so, then collect and union all the surfaces below the current layer. // Unfortunately this is an inherently serial process. const bool buildplate_only = this->build_plate_only(); std::vector buildplate_covered; if (buildplate_only) { BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::top_contact_layers() - collecting regions covering the print bed."; buildplate_covered.assign(object.layers().size(), Polygons()); for (size_t layer_id = 1; layer_id < object.layers().size(); ++ layer_id) { const Layer &lower_layer = *object.layers()[layer_id-1]; // Merge the new slices with the preceding slices. // Apply the safety offset to the newly added polygons, so they will connect // with the polygons collected before, // but don't apply the safety offset during the union operation as it would // inflate the polygons over and over. Polygons &covered = buildplate_covered[layer_id]; covered = buildplate_covered[layer_id - 1]; polygons_append(covered, offset(lower_layer.lslices, scale_(0.01))); covered = union_(covered, false); // don't apply the safety offset. } } BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::top_contact_layers() in parallel - start"; // Determine top contact areas. // If generating raft only (no support), only calculate top contact areas for the 0th layer. // If having a raft, start with 0th layer, otherwise with 1st layer. // Note that layer_id < layer->id when raft_layers > 0 as the layer->id incorporates the raft layers. // So layer_id == 0 means first object layer and layer->id == 0 means first print layer if there are no explicit raft layers. size_t num_layers = this->has_support() ? object.layer_count() : 1; // For each overhang layer, two supporting layers may be generated: One for the overhangs extruded with a bridging flow, // and the other for the overhangs extruded with a normal flow. contact_out.assign(num_layers * 2, nullptr); tbb::spin_mutex layer_storage_mutex; tbb::parallel_for(tbb::blocked_range(this->has_raft() ? 0 : 1, num_layers), [this, &object, &buildplate_covered, &enforcers, &blockers, support_auto, threshold_rad, &layer_storage, &layer_storage_mutex, &contact_out] (const tbb::blocked_range& range) { for (size_t layer_id = range.begin(); layer_id < range.end(); ++ layer_id) { const Layer &layer = *object.layers()[layer_id]; // Detect overhangs and contact areas needed to support them. // Collect overhangs and contacts of all regions of this layer supported by the layer immediately below. Polygons overhang_polygons; Polygons contact_polygons; Polygons slices_margin_cached; float slices_margin_cached_offset = -1.; Polygons lower_layer_polygons = (layer_id == 0) ? Polygons() : to_polygons(object.layers()[layer_id-1]->lslices); // Offset of the lower layer, to trim the support polygons with to calculate dense supports. float no_interface_offset = 0.f; if (layer_id == 0) { // This is the first object layer, so the object is being printed on a raft and // we're here just to get the object footprint for the raft. // We only consider contours and discard holes to get a more continuous raft. overhang_polygons = collect_slices_outer(layer); // Extend by SUPPORT_MATERIAL_MARGIN, which is 1.5mm contact_polygons = offset(overhang_polygons, scale_(SUPPORT_MATERIAL_MARGIN)); } else { // Generate overhang / contact_polygons for non-raft layers. const Layer &lower_layer = *object.layers()[layer_id-1]; for (LayerRegion *layerm : layer.regions()) { // Extrusion width accounts for the roundings of the extrudates. // It is the maximum widh of the extrudate. float fw = float(layerm->flow(frExternalPerimeter).scaled_width()); no_interface_offset = (no_interface_offset == 0.f) ? fw : std::min(no_interface_offset, fw); float lower_layer_offset = (layer_id < (size_t)m_object_config->support_material_enforce_layers.value) ? // Enforce a full possible support, ignore the overhang angle. 0.f : (threshold_rad > 0. ? // Overhang defined by an angle. float(scale_(lower_layer.height / tan(threshold_rad))) : // Overhang defined by half the extrusion width. 0.5f * fw); // Overhang polygons for this layer and region. Polygons diff_polygons; Polygons layerm_polygons = to_polygons(layerm->slices); if (lower_layer_offset == 0.f) { // Support everything. diff_polygons = diff(layerm_polygons, lower_layer_polygons); if (! buildplate_covered.empty()) { // Don't support overhangs above the top surfaces. // This step is done before the contact surface is calculated by growing the overhang region. diff_polygons = diff(diff_polygons, buildplate_covered[layer_id]); } } else { if (support_auto) { // Get the regions needing a suport, collapse very tiny spots. //FIXME cache the lower layer offset if this layer has multiple regions. #if 1 diff_polygons = offset2( diff(layerm_polygons, offset2(lower_layer_polygons, - 0.5f * fw, lower_layer_offset + 0.5f * fw, SUPPORT_SURFACES_OFFSET_PARAMETERS)), //FIXME This offset2 is targeted to reduce very thin regions to support, but it may lead to // no support at all for not so steep overhangs. - 0.1f * fw, 0.1f * fw); #else diff_polygons = diff(layerm_polygons, offset(lower_layer_polygons, lower_layer_offset, SUPPORT_SURFACES_OFFSET_PARAMETERS)); #endif if (! buildplate_covered.empty()) { // Don't support overhangs above the top surfaces. // This step is done before the contact surface is calculated by growing the overhang region. diff_polygons = diff(diff_polygons, buildplate_covered[layer_id]); } if (! diff_polygons.empty()) { // Offset the support regions back to a full overhang, restrict them to the full overhang. // This is done to increase size of the supporting columns below, as they are calculated by // propagating these contact surfaces downwards. diff_polygons = diff( intersection(offset(diff_polygons, lower_layer_offset, SUPPORT_SURFACES_OFFSET_PARAMETERS), layerm_polygons), lower_layer_polygons); } } if (! enforcers.empty()) { // Apply the "support enforcers". //FIXME add the "enforcers" to the sparse support regions only. const ExPolygons &enforcer = enforcers[layer_id - 1]; if (! enforcer.empty()) { // Enforce supports (as if with 90 degrees of slope) for the regions covered by the enforcer meshes. Polygons new_contacts = diff(intersection(layerm_polygons, to_polygons(enforcer)), offset(lower_layer_polygons, 0.05f * fw, SUPPORT_SURFACES_OFFSET_PARAMETERS)); if (! new_contacts.empty()) { if (diff_polygons.empty()) diff_polygons = std::move(new_contacts); else diff_polygons = union_(diff_polygons, new_contacts); } } } } // Apply the "support blockers". if (! diff_polygons.empty() && ! blockers.empty() && ! blockers[layer_id].empty()) { // Enforce supports (as if with 90 degrees of slope) for the regions covered by the enforcer meshes. diff_polygons = diff(diff_polygons, to_polygons(blockers[layer_id])); } if (diff_polygons.empty()) continue; #ifdef SLIC3R_DEBUG { ::Slic3r::SVG svg(debug_out_path("support-top-contacts-raw-run%d-layer%d-region%d.svg", iRun, layer_id, std::find_if(layer.regions.begin(), layer.regions.end(), [layerm](const LayerRegion* other){return other == layerm;}) - layer.regions.begin()), get_extents(diff_polygons)); Slic3r::ExPolygons expolys = union_ex(diff_polygons, false); svg.draw(expolys); } #endif /* SLIC3R_DEBUG */ if (this->m_object_config->dont_support_bridges) SupportMaterialInternal::remove_bridges_from_contacts( *m_print_config, lower_layer, lower_layer_polygons, layerm, fw, diff_polygons); if (diff_polygons.empty()) continue; #ifdef SLIC3R_DEBUG Slic3r::SVG::export_expolygons( debug_out_path("support-top-contacts-filtered-run%d-layer%d-region%d-z%f.svg", iRun, layer_id, std::find_if(layer.regions.begin(), layer.regions.end(), [layerm](const LayerRegion* other){return other == layerm;}) - layer.regions.begin(), layer.print_z), union_ex(diff_polygons, false)); #endif /* SLIC3R_DEBUG */ //FIXME the overhang_polygons are used to construct the support towers as well. //if (this->has_contact_loops()) // Store the exact contour of the overhang for the contact loops. polygons_append(overhang_polygons, diff_polygons); // Let's define the required contact area by using a max gap of half the upper // extrusion width and extending the area according to the configured margin. // We increment the area in steps because we don't want our support to overflow // on the other side of the object (if it's very thin). { //FIMXE 1) Make the offset configurable, 2) Make the Z span configurable. //FIXME one should trim with the layer span colliding with the support layer, this layer // may be lower than lower_layer, so the support area needed may need to be actually bigger! // For the same reason, the non-bridging support area may be smaller than the bridging support area! float slices_margin_offset = std::min(lower_layer_offset, float(scale_(m_gap_xy))); if (slices_margin_cached_offset != slices_margin_offset) { slices_margin_cached_offset = slices_margin_offset; slices_margin_cached = (slices_margin_offset == 0.f) ? lower_layer_polygons : offset2(to_polygons(lower_layer.lslices), - no_interface_offset * 0.5f, slices_margin_offset + no_interface_offset * 0.5f, SUPPORT_SURFACES_OFFSET_PARAMETERS); if (! buildplate_covered.empty()) { // Trim the inflated contact surfaces by the top surfaces as well. polygons_append(slices_margin_cached, buildplate_covered[layer_id]); slices_margin_cached = union_(slices_margin_cached); } } // Offset the contact polygons outside. for (size_t i = 0; i < NUM_MARGIN_STEPS; ++ i) { diff_polygons = diff( offset( diff_polygons, SUPPORT_MATERIAL_MARGIN / NUM_MARGIN_STEPS, ClipperLib::jtRound, // round mitter limit scale_(0.05)), slices_margin_cached); } } polygons_append(contact_polygons, diff_polygons); } // for each layer.region } // end of Generate overhang/contact_polygons for non-raft layers. // Now apply the contact areas to the layer where they need to be made. if (! contact_polygons.empty()) { MyLayer &new_layer = layer_allocate(layer_storage, layer_storage_mutex, sltTopContact); new_layer.idx_object_layer_above = layer_id; MyLayer *bridging_layer = nullptr; if (layer_id == 0) { // This is a raft contact layer sitting directly on the print bed. assert(this->has_raft()); new_layer.print_z = m_slicing_params.raft_contact_top_z; new_layer.bottom_z = m_slicing_params.raft_interface_top_z; new_layer.height = m_slicing_params.contact_raft_layer_height; } else if (m_slicing_params.soluble_interface) { // Align the contact surface height with a layer immediately below the supported layer. // Interface layer will be synchronized with the object. new_layer.print_z = layer.print_z - layer.height; new_layer.height = object.layers()[layer_id - 1]->height; new_layer.bottom_z = (layer_id == 1) ? m_slicing_params.object_print_z_min : object.layers()[layer_id - 2]->print_z; } else { new_layer.print_z = layer.print_z - layer.height - m_object_config->support_material_contact_distance; new_layer.bottom_z = new_layer.print_z; new_layer.height = 0.; // Ignore this contact area if it's too low. // Don't want to print a layer below the first layer height as it may not stick well. //FIXME there may be a need for a single layer support, then one may decide to print it either as a bottom contact or a top contact // and it may actually make sense to do it with a thinner layer than the first layer height. if (new_layer.print_z < m_slicing_params.first_print_layer_height - EPSILON) { // This contact layer is below the first layer height, therefore not printable. Don't support this surface. continue; } else if (new_layer.print_z < m_slicing_params.first_print_layer_height + EPSILON) { // Align the layer with the 1st layer height. new_layer.print_z = m_slicing_params.first_print_layer_height; new_layer.bottom_z = 0; new_layer.height = m_slicing_params.first_print_layer_height; } else { // Don't know the height of the top contact layer yet. The top contact layer is printed with a normal flow and // its height will be set adaptively later on. } // Contact layer will be printed with a normal flow, but // it will support layers printed with a bridging flow. if (SupportMaterialInternal::has_bridging_extrusions(layer)) { coordf_t bridging_height = 0.; for (const LayerRegion *region : layer.regions()) bridging_height += region->region()->bridging_height_avg(*m_print_config); bridging_height /= coordf_t(layer.regions().size()); coordf_t bridging_print_z = layer.print_z - bridging_height - m_object_config->support_material_contact_distance; if (bridging_print_z >= m_slicing_params.first_print_layer_height - EPSILON) { // Not below the first layer height means this layer is printable. if (new_layer.print_z < m_slicing_params.first_print_layer_height + EPSILON) { // Align the layer with the 1st layer height. bridging_print_z = m_slicing_params.first_print_layer_height; } if (bridging_print_z < new_layer.print_z - EPSILON) { // Allocate the new layer. bridging_layer = &layer_allocate(layer_storage, layer_storage_mutex, sltTopContact); bridging_layer->idx_object_layer_above = layer_id; bridging_layer->print_z = bridging_print_z; if (bridging_print_z == m_slicing_params.first_print_layer_height) { bridging_layer->bottom_z = 0; bridging_layer->height = m_slicing_params.first_print_layer_height; } else { // Don't know the height yet. bridging_layer->bottom_z = bridging_print_z; bridging_layer->height = 0; } } } } } // Achtung! The contact_polygons need to be trimmed by slices_margin_cached, otherwise // the selection by island_samples (see the SupportGridPattern::island_samples() method) will not work! SupportGridPattern support_grid_pattern( // Support islands, to be stretched into a grid. contact_polygons, // Trimming polygons, to trim the stretched support islands. slices_margin_cached, // Grid resolution. m_object_config->support_material_spacing.value + m_support_material_flow.spacing(), Geometry::deg2rad(m_object_config->support_material_angle.value)); // 1) Contact polygons will be projected down. To keep the interface and base layers from growing, return a contour a tiny bit smaller than the grid cells. new_layer.contact_polygons = new Polygons(support_grid_pattern.extract_support(-3, true)); // 2) infill polygons, expand them by half the extrusion width + a tiny bit of extra. if (layer_id == 0 || m_slicing_params.soluble_interface) { // if (no_interface_offset == 0.f) { new_layer.polygons = support_grid_pattern.extract_support(m_support_material_flow.scaled_spacing()/2 + 5, true); } else { // Reduce the amount of dense interfaces: Do not generate dense interfaces below overhangs with 60% overhang of the extrusions. Polygons dense_interface_polygons = diff(overhang_polygons, offset2(lower_layer_polygons, - no_interface_offset * 0.5f, no_interface_offset * (0.6f + 0.5f), SUPPORT_SURFACES_OFFSET_PARAMETERS)); if (! dense_interface_polygons.empty()) { dense_interface_polygons = // Achtung! The dense_interface_polygons need to be trimmed by slices_margin_cached, otherwise // the selection by island_samples (see the SupportGridPattern::island_samples() method) will not work! diff( // Regularize the contour. offset(dense_interface_polygons, no_interface_offset * 0.1f), slices_margin_cached); SupportGridPattern support_grid_pattern( // Support islands, to be stretched into a grid. dense_interface_polygons, // Trimming polygons, to trim the stretched support islands. slices_margin_cached, // Grid resolution. m_object_config->support_material_spacing.value + m_support_material_flow.spacing(), Geometry::deg2rad(m_object_config->support_material_angle.value)); new_layer.polygons = support_grid_pattern.extract_support(m_support_material_flow.scaled_spacing()/2 + 5, false); #ifdef SLIC3R_DEBUG { support_grid_pattern.serialize(debug_out_path("support-top-contacts-final-run%d-layer%d-z%f.bin", iRun, layer_id, layer.print_z)); BoundingBox bbox = get_extents(contact_polygons); bbox.merge(get_extents(new_layer.polygons)); ::Slic3r::SVG svg(debug_out_path("support-top-contacts-final0-run%d-layer%d-z%f.svg", iRun, layer_id, layer.print_z)); svg.draw(union_ex(*new_layer.contact_polygons, false), "gray", 0.5f); svg.draw(union_ex(contact_polygons, false), "blue", 0.5f); svg.draw(union_ex(dense_interface_polygons, false), "green", 0.5f); svg.draw(union_ex(new_layer.polygons, true), "red", 0.5f); svg.draw_outline(union_ex(new_layer.polygons, true), "black", "black", scale_(0.1f)); } #endif /* SLIC3R_DEBUG */ } } #ifdef SLIC3R_DEBUG { BoundingBox bbox = get_extents(contact_polygons); bbox.merge(get_extents(new_layer.polygons)); ::Slic3r::SVG svg(debug_out_path("support-top-contacts-final-run%d-layer%d-z%f.svg", iRun, layer_id, layer.print_z)); svg.draw(union_ex(*new_layer.contact_polygons, false), "gray", 0.5f); svg.draw(union_ex(contact_polygons, false), "blue", 0.5f); svg.draw(union_ex(overhang_polygons, false), "green", 0.5f); svg.draw(union_ex(new_layer.polygons, true), "red", 0.5f); svg.draw_outline(union_ex(new_layer.polygons, true), "black", "black", scale_(0.1f)); } #endif /* SLIC3R_DEBUG */ // Even after the contact layer was expanded into a grid, some of the contact islands may be too tiny to be extruded. // Remove those tiny islands from new_layer.polygons and new_layer.contact_polygons. // Store the overhang polygons. // The overhang polygons are used in the path generator for planning of the contact loops. // if (this->has_contact_loops()). Compared to "polygons", "overhang_polygons" are snug. new_layer.overhang_polygons = new Polygons(std::move(overhang_polygons)); contact_out[layer_id * 2] = &new_layer; if (bridging_layer != nullptr) { bridging_layer->polygons = new_layer.polygons; bridging_layer->contact_polygons = new Polygons(*new_layer.contact_polygons); bridging_layer->overhang_polygons = new Polygons(*new_layer.overhang_polygons); contact_out[layer_id * 2 + 1] = bridging_layer; } } } }); // Compress contact_out, remove the nullptr items. remove_nulls(contact_out); // Sort the layers, as one layer may produce bridging and non-bridging contact layers with different print_z. std::sort(contact_out.begin(), contact_out.end(), [](const MyLayer *l1, const MyLayer *l2) { return l1->print_z < l2->print_z; }); // Merge close contact layers conservatively: If two layers are closer than the minimum allowed print layer height (the min_layer_height parameter), // the top contact layer is merged into the bottom contact layer. { int i = 0; int k = 0; { // Find the span of layers, which are to be printed at the first layer height. int j = 0; for (; j < (int)contact_out.size() && contact_out[j]->print_z < m_slicing_params.first_print_layer_height + this->m_support_layer_height_min - EPSILON; ++ j); if (j > 0) { // Merge the contact_out layers (0) to (j - 1) into the contact_out[0]. MyLayer &dst = *contact_out.front(); for (int u = 1; u < j; ++ u) { MyLayer &src = *contact_out[u]; // The union_() does not support move semantic yet, but maybe one day it will. dst.polygons = union_(dst.polygons, std::move(src.polygons)); *dst.contact_polygons = union_(*dst.contact_polygons, std::move(*src.contact_polygons)); *dst.overhang_polygons = union_(*dst.overhang_polygons, std::move(*src.overhang_polygons)); // Source polygon is no more needed, it will not be refrenced. Release its data. src.reset(); } // Snap the first layer to the 1st layer height. dst.print_z = m_slicing_params.first_print_layer_height; dst.height = m_slicing_params.first_print_layer_height; dst.bottom_z = 0; ++ k; } i = j; } for (; i < int(contact_out.size()); ++ k) { // Find the span of layers closer than m_support_layer_height_min. int j = i + 1; coordf_t zmax = contact_out[i]->print_z + m_support_layer_height_min + EPSILON; for (; j < (int)contact_out.size() && contact_out[j]->print_z < zmax; ++ j) ; if (i + 1 < j) { // Merge the contact_out layers (i + 1) to (j - 1) into the contact_out[i]. MyLayer &dst = *contact_out[i]; for (int u = i + 1; u < j; ++ u) { MyLayer &src = *contact_out[u]; // The union_() does not support move semantic yet, but maybe one day it will. dst.polygons = union_(dst.polygons, std::move(src.polygons)); *dst.contact_polygons = union_(*dst.contact_polygons, std::move(*src.contact_polygons)); *dst.overhang_polygons = union_(*dst.overhang_polygons, std::move(*src.overhang_polygons)); // Source polygon is no more needed, it will not be refrenced. Release its data. src.reset(); } } if (k < i) contact_out[k] = contact_out[i]; i = j; } if (k < (int)contact_out.size()) contact_out.erase(contact_out.begin() + k, contact_out.end()); } BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::top_contact_layers() in parallel - end"; return contact_out; } // Generate bottom contact layers supporting the top contact layers. // For a soluble interface material synchronize the layer heights with the object, // otherwise set the layer height to a bridging flow of a support interface nozzle. PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::bottom_contact_layers_and_layer_support_areas( const PrintObject &object, const MyLayersPtr &top_contacts, MyLayerStorage &layer_storage, std::vector &layer_support_areas) const { #ifdef SLIC3R_DEBUG static int iRun = 0; ++ iRun; #endif /* SLIC3R_DEBUG */ // Allocate empty surface areas, one per object layer. layer_support_areas.assign(object.total_layer_count(), Polygons()); // find object top surfaces // we'll use them to clip our support and detect where does it stick MyLayersPtr bottom_contacts; if (! top_contacts.empty()) { // There is some support to be built, if there are non-empty top surfaces detected. // Sum of unsupported contact areas above the current layer.print_z. Polygons projection; // Last top contact layer visited when collecting the projection of contact areas. int contact_idx = int(top_contacts.size()) - 1; for (int layer_id = int(object.total_layer_count()) - 2; layer_id >= 0; -- layer_id) { BOOST_LOG_TRIVIAL(trace) << "Support generator - bottom_contact_layers - layer " << layer_id; const Layer &layer = *object.get_layer(layer_id); // Collect projections of all contact areas above or at the same level as this top surface. for (; contact_idx >= 0 && top_contacts[contact_idx]->print_z > layer.print_z - EPSILON; -- contact_idx) { Polygons polygons_new; // Contact surfaces are expanded away from the object, trimmed by the object. // Use a slight positive offset to overlap the touching regions. #if 0 // Merge and collect the contact polygons. The contact polygons are inflated, but not extended into a grid form. polygons_append(polygons_new, offset(*top_contacts[contact_idx]->contact_polygons, SCALED_EPSILON)); #else // Consume the contact_polygons. The contact polygons are already expanded into a grid form, and they are a tiny bit smaller // than the grid cells. polygons_append(polygons_new, std::move(*top_contacts[contact_idx]->contact_polygons)); #endif // These are the overhang surfaces. They are touching the object and they are not expanded away from the object. // Use a slight positive offset to overlap the touching regions. polygons_append(polygons_new, offset(*top_contacts[contact_idx]->overhang_polygons, float(SCALED_EPSILON))); polygons_append(projection, union_(polygons_new)); } if (projection.empty()) continue; Polygons projection_raw = union_(projection); tbb::task_group task_group; if (! m_object_config->support_material_buildplate_only) // Find the bottom contact layers above the top surfaces of this layer. task_group.run([this, &object, &top_contacts, contact_idx, &layer, layer_id, &layer_storage, &layer_support_areas, &bottom_contacts, &projection_raw] { Polygons top = collect_region_slices_by_type(layer, stTop); #ifdef SLIC3R_DEBUG { BoundingBox bbox = get_extents(projection_raw); bbox.merge(get_extents(top)); ::Slic3r::SVG svg(debug_out_path("support-bottom-layers-raw-%d-%lf.svg", iRun, layer.print_z), bbox); svg.draw(union_ex(top, false), "blue", 0.5f); svg.draw(union_ex(projection_raw, true), "red", 0.5f); svg.draw_outline(union_ex(projection_raw, true), "red", "blue", scale_(0.1f)); svg.draw(layer.slices, "green", 0.5f); } #endif /* SLIC3R_DEBUG */ // Now find whether any projection of the contact surfaces above layer.print_z not yet supported by any // top surfaces above layer.print_z falls onto this top surface. // Touching are the contact surfaces supported exclusively by this top surfaces. // Don't use a safety offset as it has been applied during insertion of polygons. if (! top.empty()) { Polygons touching = intersection(top, projection_raw, false); if (! touching.empty()) { // Allocate a new bottom contact layer. MyLayer &layer_new = layer_allocate(layer_storage, sltBottomContact); bottom_contacts.push_back(&layer_new); // Grow top surfaces so that interface and support generation are generated // with some spacing from object - it looks we don't need the actual // top shapes so this can be done here //FIXME calculate layer height based on the actual thickness of the layer: // If the layer is extruded with no bridging flow, support just the normal extrusions. layer_new.height = m_slicing_params.soluble_interface ? // Align the interface layer with the object's layer height. object.layers()[layer_id + 1]->height : // Place a bridge flow interface layer over the top surface. //FIXME Check whether the bottom bridging surfaces are extruded correctly (no bridging flow correction applied?) // According to Jindrich the bottom surfaces work well. //FIXME test the bridging flow instead? m_support_material_interface_flow.nozzle_diameter; layer_new.print_z = m_slicing_params.soluble_interface ? object.layers()[layer_id + 1]->print_z : layer.print_z + layer_new.height + m_object_config->support_material_contact_distance.value; layer_new.bottom_z = layer.print_z; layer_new.idx_object_layer_below = layer_id; layer_new.bridging = ! m_slicing_params.soluble_interface; //FIXME how much to inflate the bottom surface, as it is being extruded with a bridging flow? The following line uses a normal flow. //FIXME why is the offset positive? It will be trimmed by the object later on anyway, but then it just wastes CPU clocks. layer_new.polygons = offset(touching, float(m_support_material_flow.scaled_width()), SUPPORT_SURFACES_OFFSET_PARAMETERS); if (! m_slicing_params.soluble_interface) { // Walk the top surfaces, snap the top of the new bottom surface to the closest top of the top surface, // so there will be no support surfaces generated with thickness lower than m_support_layer_height_min. for (size_t top_idx = size_t(std::max(0, contact_idx)); top_idx < top_contacts.size() && top_contacts[top_idx]->print_z < layer_new.print_z + this->m_support_layer_height_min + EPSILON; ++ top_idx) { if (top_contacts[top_idx]->print_z > layer_new.print_z - this->m_support_layer_height_min - EPSILON) { // A top layer has been found, which is close to the new bottom layer. coordf_t diff = layer_new.print_z - top_contacts[top_idx]->print_z; assert(std::abs(diff) <= this->m_support_layer_height_min + EPSILON); if (diff > 0.) { // The top contact layer is below this layer. Make the bridging layer thinner to align with the existing top layer. assert(diff < layer_new.height + EPSILON); assert(layer_new.height - diff >= m_support_layer_height_min - EPSILON); layer_new.print_z = top_contacts[top_idx]->print_z; layer_new.height -= diff; } else { // The top contact layer is above this layer. One may either make this layer thicker or thinner. // By making the layer thicker, one will decrease the number of discrete layers with the price of extruding a bit too thick bridges. // By making the layer thinner, one adds one more discrete layer. layer_new.print_z = top_contacts[top_idx]->print_z; layer_new.height -= diff; } break; } } } #ifdef SLIC3R_DEBUG Slic3r::SVG::export_expolygons( debug_out_path("support-bottom-contacts-%d-%lf.svg", iRun, layer_new.print_z), union_ex(layer_new.polygons, false)); #endif /* SLIC3R_DEBUG */ // Trim the already created base layers above the current layer intersecting with the new bottom contacts layer. //FIXME Maybe this is no more needed, as the overlapping base layers are trimmed by the bottom layers at the final stage? touching = offset(touching, float(SCALED_EPSILON)); for (int layer_id_above = layer_id + 1; layer_id_above < int(object.total_layer_count()); ++ layer_id_above) { const Layer &layer_above = *object.layers()[layer_id_above]; if (layer_above.print_z > layer_new.print_z - EPSILON) break; if (! layer_support_areas[layer_id_above].empty()) { #ifdef SLIC3R_DEBUG { BoundingBox bbox = get_extents(touching); bbox.merge(get_extents(layer_support_areas[layer_id_above])); ::Slic3r::SVG svg(debug_out_path("support-support-areas-raw-before-trimming-%d-with-%f-%lf.svg", iRun, layer.print_z, layer_above.print_z), bbox); svg.draw(union_ex(touching, false), "blue", 0.5f); svg.draw(union_ex(layer_support_areas[layer_id_above], true), "red", 0.5f); svg.draw_outline(union_ex(layer_support_areas[layer_id_above], true), "red", "blue", scale_(0.1f)); } #endif /* SLIC3R_DEBUG */ layer_support_areas[layer_id_above] = diff(layer_support_areas[layer_id_above], touching); #ifdef SLIC3R_DEBUG Slic3r::SVG::export_expolygons( debug_out_path("support-support-areas-raw-after-trimming-%d-with-%f-%lf.svg", iRun, layer.print_z, layer_above.print_z), union_ex(layer_support_areas[layer_id_above], false)); #endif /* SLIC3R_DEBUG */ } } } } // ! top.empty() }); Polygons &layer_support_area = layer_support_areas[layer_id]; task_group.run([this, &projection, &projection_raw, &layer, &layer_support_area, layer_id] { // Remove the areas that touched from the projection that will continue on next, lower, top surfaces. // Polygons trimming = union_(to_polygons(layer.slices), touching, true); Polygons trimming = offset(layer.lslices, float(SCALED_EPSILON)); projection = diff(projection_raw, trimming, false); #ifdef SLIC3R_DEBUG { BoundingBox bbox = get_extents(projection_raw); bbox.merge(get_extents(trimming)); ::Slic3r::SVG svg(debug_out_path("support-support-areas-raw-%d-%lf.svg", iRun, layer.print_z), bbox); svg.draw(union_ex(trimming, false), "blue", 0.5f); svg.draw(union_ex(projection, true), "red", 0.5f); svg.draw_outline(union_ex(projection, true), "red", "blue", scale_(0.1f)); } #endif /* SLIC3R_DEBUG */ remove_sticks(projection); remove_degenerate(projection); #ifdef SLIC3R_DEBUG Slic3r::SVG::export_expolygons( debug_out_path("support-support-areas-raw-cleaned-%d-%lf.svg", iRun, layer.print_z), union_ex(projection, false)); #endif /* SLIC3R_DEBUG */ SupportGridPattern support_grid_pattern( // Support islands, to be stretched into a grid. projection, // Trimming polygons, to trim the stretched support islands. trimming, // Grid spacing. m_object_config->support_material_spacing.value + m_support_material_flow.spacing(), Geometry::deg2rad(m_object_config->support_material_angle.value)); tbb::task_group task_group_inner; // 1) Cache the slice of a support volume. The support volume is expanded by 1/2 of support material flow spacing // to allow a placement of suppot zig-zag snake along the grid lines. task_group_inner.run([this, &support_grid_pattern, &layer_support_area #ifdef SLIC3R_DEBUG , &layer #endif /* SLIC3R_DEBUG */ ] { layer_support_area = support_grid_pattern.extract_support(m_support_material_flow.scaled_spacing()/2 + 25, true); #ifdef SLIC3R_DEBUG Slic3r::SVG::export_expolygons( debug_out_path("support-layer_support_area-gridded-%d-%lf.svg", iRun, layer.print_z), union_ex(layer_support_area, false)); #endif /* SLIC3R_DEBUG */ }); // 2) Support polygons will be projected down. To keep the interface and base layers from growing, return a contour a tiny bit smaller than the grid cells. Polygons projection_new; task_group_inner.run([&projection_new, &support_grid_pattern #ifdef SLIC3R_DEBUG , &layer #endif /* SLIC3R_DEBUG */ ] { projection_new = support_grid_pattern.extract_support(-5, true); #ifdef SLIC3R_DEBUG Slic3r::SVG::export_expolygons( debug_out_path("support-projection_new-gridded-%d-%lf.svg", iRun, layer.print_z), union_ex(projection_new, false)); #endif /* SLIC3R_DEBUG */ }); task_group_inner.wait(); projection = std::move(projection_new); }); task_group.wait(); } std::reverse(bottom_contacts.begin(), bottom_contacts.end()); // trim_support_layers_by_object(object, bottom_contacts, 0., 0., m_gap_xy); trim_support_layers_by_object(object, bottom_contacts, m_slicing_params.soluble_interface ? 0. : m_object_config->support_material_contact_distance.value, m_slicing_params.soluble_interface ? 0. : m_object_config->support_material_contact_distance.value, m_gap_xy); } // ! top_contacts.empty() return bottom_contacts; } // FN_HIGHER_EQUAL: the provided object pointer has a Z value >= of an internal threshold. // Find the first item with Z value >= of an internal threshold of fn_higher_equal. // If no vec item with Z value >= of an internal threshold of fn_higher_equal is found, return vec.size() // If the initial idx is size_t(-1), then use binary search. // Otherwise search linearly upwards. template size_t idx_higher_or_equal(const std::vector &vec, size_t idx, FN_HIGHER_EQUAL fn_higher_equal) { if (vec.empty()) { idx = 0; } else if (idx == size_t(-1)) { // First of the batch of layers per thread pool invocation. Use binary search. int idx_low = 0; int idx_high = std::max(0, int(vec.size()) - 1); while (idx_low + 1 < idx_high) { int idx_mid = (idx_low + idx_high) / 2; if (fn_higher_equal(vec[idx_mid])) idx_high = idx_mid; else idx_low = idx_mid; } idx = fn_higher_equal(vec[idx_low]) ? idx_low : (fn_higher_equal(vec[idx_high]) ? idx_high : vec.size()); } else { // For the other layers of this batch of layers, search incrementally, which is cheaper than the binary search. while (idx < vec.size() && ! fn_higher_equal(vec[idx])) ++ idx; } return idx; } // FN_LOWER_EQUAL: the provided object pointer has a Z value <= of an internal threshold. // Find the first item with Z value <= of an internal threshold of fn_lower_equal. // If no vec item with Z value <= of an internal threshold of fn_lower_equal is found, return -1. // If the initial idx is < -1, then use binary search. // Otherwise search linearly downwards. template int idx_lower_or_equal(const std::vector &vec, int idx, FN_LOWER_EQUAL fn_lower_equal) { if (vec.empty()) { idx = -1; } else if (idx < -1) { // First of the batch of layers per thread pool invocation. Use binary search. int idx_low = 0; int idx_high = std::max(0, int(vec.size()) - 1); while (idx_low + 1 < idx_high) { int idx_mid = (idx_low + idx_high) / 2; if (fn_lower_equal(vec[idx_mid])) idx_low = idx_mid; else idx_high = idx_mid; } idx = fn_lower_equal(vec[idx_high]) ? idx_high : (fn_lower_equal(vec[idx_low ]) ? idx_low : -1); } else { // For the other layers of this batch of layers, search incrementally, which is cheaper than the binary search. while (idx >= 0 && ! fn_lower_equal(vec[idx])) -- idx; } return idx; } // Trim the top_contacts layers with the bottom_contacts layers if they overlap, so there would not be enough vertical space for both of them. void PrintObjectSupportMaterial::trim_top_contacts_by_bottom_contacts( const PrintObject &object, const MyLayersPtr &bottom_contacts, MyLayersPtr &top_contacts) const { tbb::parallel_for(tbb::blocked_range(0, int(top_contacts.size())), [this, &object, &bottom_contacts, &top_contacts](const tbb::blocked_range& range) { int idx_bottom_overlapping_first = -2; // For all top contact layers, counting downwards due to the way idx_higher_or_equal caches the last index to avoid repeated binary search. for (int idx_top = range.end() - 1; idx_top >= range.begin(); -- idx_top) { MyLayer &layer_top = *top_contacts[idx_top]; // Find the first bottom layer overlapping with layer_top. idx_bottom_overlapping_first = idx_lower_or_equal(bottom_contacts, idx_bottom_overlapping_first, [&layer_top](const MyLayer *layer_bottom){ return layer_bottom->bottom_print_z() - EPSILON <= layer_top.bottom_z; }); // For all top contact layers overlapping with the thick bottom contact layer: for (int idx_bottom_overlapping = idx_bottom_overlapping_first; idx_bottom_overlapping >= 0; -- idx_bottom_overlapping) { const MyLayer &layer_bottom = *bottom_contacts[idx_bottom_overlapping]; assert(layer_bottom.bottom_print_z() - EPSILON <= layer_top.bottom_z); if (layer_top.print_z < layer_bottom.print_z + EPSILON) { // Layers overlap. Trim layer_top with layer_bottom. layer_top.polygons = diff(layer_top.polygons, layer_bottom.polygons); } else break; } } }); } PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::raft_and_intermediate_support_layers( const PrintObject &object, const MyLayersPtr &bottom_contacts, const MyLayersPtr &top_contacts, MyLayerStorage &layer_storage) const { MyLayersPtr intermediate_layers; // Collect and sort the extremes (bottoms of the top contacts and tops of the bottom contacts). MyLayersPtr extremes; extremes.reserve(top_contacts.size() + bottom_contacts.size()); for (size_t i = 0; i < top_contacts.size(); ++ i) // Bottoms of the top contact layers. In case of non-soluble supports, // the top contact layer thickness is not known yet. extremes.push_back(top_contacts[i]); for (size_t i = 0; i < bottom_contacts.size(); ++ i) // Tops of the bottom contact layers. extremes.push_back(bottom_contacts[i]); if (extremes.empty()) return intermediate_layers; auto layer_extreme_lower = [](const MyLayer *l1, const MyLayer *l2) { coordf_t z1 = l1->extreme_z(); coordf_t z2 = l2->extreme_z(); // If the layers are aligned, return the top contact surface first. return z1 < z2 || (z1 == z2 && l1->layer_type == PrintObjectSupportMaterial::sltTopContact && l2->layer_type == PrintObjectSupportMaterial::sltBottomContact); }; std::sort(extremes.begin(), extremes.end(), layer_extreme_lower); assert(extremes.empty() || (extremes.front()->extreme_z() > m_slicing_params.raft_interface_top_z - EPSILON && (m_slicing_params.raft_layers() == 1 || // only raft contact layer extremes.front()->layer_type == sltTopContact || // first extreme is a top contact layer extremes.front()->extreme_z() > m_slicing_params.first_print_layer_height - EPSILON))); bool synchronize = this->synchronize_layers(); #ifdef _DEBUG // Verify that the extremes are separated by m_support_layer_height_min. for (size_t i = 1; i < extremes.size(); ++ i) { assert(extremes[i]->extreme_z() - extremes[i-1]->extreme_z() == 0. || extremes[i]->extreme_z() - extremes[i-1]->extreme_z() > m_support_layer_height_min - EPSILON); assert(extremes[i]->extreme_z() - extremes[i-1]->extreme_z() > 0. || extremes[i]->layer_type == extremes[i-1]->layer_type || (extremes[i]->layer_type == sltBottomContact && extremes[i - 1]->layer_type == sltTopContact)); } #endif // Generate intermediate layers. // The first intermediate layer is the same as the 1st layer if there is no raft, // or the bottom of the first intermediate layer is aligned with the bottom of the raft contact layer. // Intermediate layers are always printed with a normal etrusion flow (non-bridging). size_t idx_layer_object = 0; for (size_t idx_extreme = 0; idx_extreme < extremes.size(); ++ idx_extreme) { MyLayer *extr2 = extremes[idx_extreme]; coordf_t extr2z = extr2->extreme_z(); if (std::abs(extr2z - m_slicing_params.raft_interface_top_z) < EPSILON) { // This is a raft contact layer, its height has been decided in this->top_contact_layers(). assert(extr2->layer_type == sltTopContact); continue; } if (std::abs(extr2z - m_slicing_params.first_print_layer_height) < EPSILON) { // This is a bottom of a synchronized (or soluble) top contact layer, its height has been decided in this->top_contact_layers(). assert(extr2->layer_type == sltTopContact); assert(extr2->bottom_z == m_slicing_params.first_print_layer_height); assert(extr2->print_z >= m_slicing_params.first_print_layer_height + m_support_layer_height_min - EPSILON); if (intermediate_layers.empty() || intermediate_layers.back()->print_z < m_slicing_params.first_print_layer_height) { MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate); layer_new.bottom_z = 0.; layer_new.print_z = m_slicing_params.first_print_layer_height; layer_new.height = m_slicing_params.first_print_layer_height; intermediate_layers.push_back(&layer_new); } continue; } assert(extr2z >= m_slicing_params.raft_interface_top_z + EPSILON); assert(extr2z >= m_slicing_params.first_print_layer_height + EPSILON); MyLayer *extr1 = (idx_extreme == 0) ? nullptr : extremes[idx_extreme - 1]; // Fuse a support layer firmly to the raft top interface (not to the raft contacts). coordf_t extr1z = (extr1 == nullptr) ? m_slicing_params.raft_interface_top_z : extr1->extreme_z(); assert(extr2z >= extr1z); assert(extr2z > extr1z || (extr1 != nullptr && extr2->layer_type == sltBottomContact)); if (std::abs(extr1z) < EPSILON) { // This layer interval starts with the 1st layer. Print the 1st layer using the prescribed 1st layer thickness. assert(! m_slicing_params.has_raft()); assert(intermediate_layers.empty() || intermediate_layers.back()->print_z <= m_slicing_params.first_print_layer_height); // At this point only layers above first_print_layer_heigth + EPSILON are expected as the other cases were captured earlier. assert(extr2z >= m_slicing_params.first_print_layer_height + EPSILON); // Generate a new intermediate layer. MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate); layer_new.bottom_z = 0.; layer_new.print_z = extr1z = m_slicing_params.first_print_layer_height; layer_new.height = extr1z; intermediate_layers.push_back(&layer_new); // Continue printing the other layers up to extr2z. } coordf_t dist = extr2z - extr1z; assert(dist >= 0.); if (dist == 0.) continue; // The new layers shall be at least m_support_layer_height_min thick. assert(dist >= m_support_layer_height_min - EPSILON); if (synchronize) { // Emit support layers synchronized with the object layers. // Find the first object layer, which has its print_z in this support Z range. while (idx_layer_object < object.layers().size() && object.layers()[idx_layer_object]->print_z < extr1z + EPSILON) ++ idx_layer_object; if (idx_layer_object == 0 && extr1z == m_slicing_params.raft_interface_top_z) { // Insert one base support layer below the object. MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate); layer_new.print_z = m_slicing_params.object_print_z_min; layer_new.bottom_z = m_slicing_params.raft_interface_top_z; layer_new.height = layer_new.print_z - layer_new.bottom_z; intermediate_layers.push_back(&layer_new); } // Emit all intermediate support layers synchronized with object layers up to extr2z. for (; idx_layer_object < object.layers().size() && object.layers()[idx_layer_object]->print_z < extr2z + EPSILON; ++ idx_layer_object) { MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate); layer_new.print_z = object.layers()[idx_layer_object]->print_z; layer_new.height = object.layers()[idx_layer_object]->height; layer_new.bottom_z = (idx_layer_object > 0) ? object.layers()[idx_layer_object - 1]->print_z : (layer_new.print_z - layer_new.height); assert(intermediate_layers.empty() || intermediate_layers.back()->print_z < layer_new.print_z + EPSILON); intermediate_layers.push_back(&layer_new); } } else { // Insert intermediate layers. size_t n_layers_extra = size_t(ceil(dist / m_slicing_params.max_suport_layer_height)); assert(n_layers_extra > 0); coordf_t step = dist / coordf_t(n_layers_extra); if (extr1 != nullptr && extr1->layer_type == sltTopContact && extr1->print_z + m_support_layer_height_min > extr1->bottom_z + step) { // The bottom extreme is a bottom of a top surface. Ensure that the gap // between the 1st intermediate layer print_z and extr1->print_z is not too small. assert(extr1->bottom_z + m_support_layer_height_min < extr1->print_z + EPSILON); // Generate the first intermediate layer. MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate); layer_new.bottom_z = extr1->bottom_z; layer_new.print_z = extr1z = extr1->print_z; layer_new.height = extr1->height; intermediate_layers.push_back(&layer_new); dist = extr2z - extr1z; n_layers_extra = size_t(ceil(dist / m_slicing_params.max_suport_layer_height)); if (n_layers_extra == 0) continue; // Continue printing the other layers up to extr2z. step = dist / coordf_t(n_layers_extra); } if (! m_slicing_params.soluble_interface && extr2->layer_type == sltTopContact) { // This is a top interface layer, which does not have a height assigned yet. Do it now. assert(extr2->height == 0.); assert(extr1z > m_slicing_params.first_print_layer_height - EPSILON); extr2->height = step; extr2->bottom_z = extr2z = extr2->print_z - step; if (-- n_layers_extra == 0) continue; } coordf_t extr2z_large_steps = extr2z; // Take the largest allowed step in the Z axis until extr2z_large_steps is reached. for (size_t i = 0; i < n_layers_extra; ++ i) { MyLayer &layer_new = layer_allocate(layer_storage, sltIntermediate); if (i + 1 == n_layers_extra) { // Last intermediate layer added. Align the last entered layer with extr2z_large_steps exactly. layer_new.bottom_z = (i == 0) ? extr1z : intermediate_layers.back()->print_z; layer_new.print_z = extr2z_large_steps; layer_new.height = layer_new.print_z - layer_new.bottom_z; } else { // Intermediate layer, not the last added. layer_new.height = step; layer_new.bottom_z = extr1z + i * step; layer_new.print_z = layer_new.bottom_z + step; } assert(intermediate_layers.empty() || intermediate_layers.back()->print_z <= layer_new.print_z); intermediate_layers.push_back(&layer_new); } } } #ifdef _DEBUG for (size_t i = 0; i < top_contacts.size(); ++i) assert(top_contacts[i]->height > 0.); #endif /* _DEBUG */ return intermediate_layers; } // At this stage there shall be intermediate_layers allocated between bottom_contacts and top_contacts, but they have no polygons assigned. // Also the bottom/top_contacts shall have a layer thickness assigned already. void PrintObjectSupportMaterial::generate_base_layers( const PrintObject &object, const MyLayersPtr &bottom_contacts, const MyLayersPtr &top_contacts, MyLayersPtr &intermediate_layers, const std::vector &layer_support_areas) const { #ifdef SLIC3R_DEBUG static int iRun = 0; #endif /* SLIC3R_DEBUG */ if (top_contacts.empty()) // No top contacts -> no intermediate layers will be produced. return; // coordf_t fillet_radius_scaled = scale_(m_object_config->support_material_spacing); BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::generate_base_layers() in parallel - start"; tbb::parallel_for( tbb::blocked_range(0, intermediate_layers.size()), [this, &object, &bottom_contacts, &top_contacts, &intermediate_layers, &layer_support_areas](const tbb::blocked_range& range) { // index -2 means not initialized yet, -1 means intialized and decremented to 0 and then -1. int idx_top_contact_above = -2; int idx_bottom_contact_overlapping = -2; int idx_object_layer_above = -2; // Counting down due to the way idx_lower_or_equal caches indices to avoid repeated binary search over the complete sequence. for (int idx_intermediate = int(range.end()) - 1; idx_intermediate >= int(range.begin()); -- idx_intermediate) { BOOST_LOG_TRIVIAL(trace) << "Support generator - generate_base_layers - creating layer " << idx_intermediate << " of " << intermediate_layers.size(); MyLayer &layer_intermediate = *intermediate_layers[idx_intermediate]; // Layers must be sorted by print_z. assert(idx_intermediate == 0 || layer_intermediate.print_z >= intermediate_layers[idx_intermediate - 1]->print_z); // Find a top_contact layer touching the layer_intermediate from above, if any, and collect its polygons into polygons_new. // New polygons for layer_intermediate. Polygons polygons_new; // Use the precomputed layer_support_areas. idx_object_layer_above = std::max(0, idx_lower_or_equal(object.layers(), idx_object_layer_above, [&layer_intermediate](const Layer *layer){ return layer->print_z <= layer_intermediate.print_z + EPSILON; })); polygons_new = layer_support_areas[idx_object_layer_above]; // Polygons to trim polygons_new. Polygons polygons_trimming; // Trimming the base layer with any overlapping top layer. // Following cases are recognized: // 1) top.bottom_z >= base.top_z -> No overlap, no trimming needed. // 2) base.bottom_z >= top.print_z -> No overlap, no trimming needed. // 3) base.print_z > top.print_z && base.bottom_z >= top.bottom_z -> Overlap, which will be solved inside generate_toolpaths() by reducing the base layer height where it overlaps the top layer. No trimming needed here. // 4) base.print_z > top.bottom_z && base.bottom_z < top.bottom_z -> Base overlaps with top.bottom_z. This must not happen. // 5) base.print_z <= top.print_z && base.bottom_z >= top.bottom_z -> Base is fully inside top. Trim base by top. idx_top_contact_above = idx_lower_or_equal(top_contacts, idx_top_contact_above, [&layer_intermediate](const MyLayer *layer){ return layer->bottom_z <= layer_intermediate.print_z - EPSILON; }); // Collect all the top_contact layer intersecting with this layer. for ( int idx_top_contact_overlapping = idx_top_contact_above; idx_top_contact_overlapping >= 0; -- idx_top_contact_overlapping) { MyLayer &layer_top_overlapping = *top_contacts[idx_top_contact_overlapping]; if (layer_top_overlapping.print_z < layer_intermediate.bottom_z + EPSILON) break; // Base must not overlap with top.bottom_z. assert(! (layer_intermediate.print_z > layer_top_overlapping.bottom_z + EPSILON && layer_intermediate.bottom_z < layer_top_overlapping.bottom_z - EPSILON)); if (layer_intermediate.print_z <= layer_top_overlapping.print_z + EPSILON && layer_intermediate.bottom_z >= layer_top_overlapping.bottom_z - EPSILON) // Base is fully inside top. Trim base by top. polygons_append(polygons_trimming, layer_top_overlapping.polygons); } // Trimming the base layer with any overlapping bottom layer. // Following cases are recognized: // 1) bottom.bottom_z >= base.top_z -> No overlap, no trimming needed. // 2) base.bottom_z >= bottom.print_z -> No overlap, no trimming needed. // 3) base.print_z > bottom.bottom_z && base.bottom_z < bottom.bottom_z -> Overlap, which will be solved inside generate_toolpaths() by reducing the bottom layer height where it overlaps the base layer. No trimming needed here. // 4) base.print_z > bottom.print_z && base.bottom_z >= bottom.print_z -> Base overlaps with bottom.print_z. This must not happen. // 5) base.print_z <= bottom.print_z && base.bottom_z >= bottom.bottom_z -> Base is fully inside top. Trim base by top. idx_bottom_contact_overlapping = idx_lower_or_equal(bottom_contacts, idx_bottom_contact_overlapping, [&layer_intermediate](const MyLayer *layer){ return layer->bottom_print_z() <= layer_intermediate.print_z - EPSILON; }); // Collect all the bottom_contacts layer intersecting with this layer. for (int i = idx_bottom_contact_overlapping; i >= 0; -- i) { MyLayer &layer_bottom_overlapping = *bottom_contacts[i]; if (layer_bottom_overlapping.print_z < layer_intermediate.bottom_print_z() + EPSILON) break; // Base must not overlap with bottom.top_z. assert(! (layer_intermediate.print_z > layer_bottom_overlapping.print_z + EPSILON && layer_intermediate.bottom_z < layer_bottom_overlapping.print_z - EPSILON)); if (layer_intermediate.print_z <= layer_bottom_overlapping.print_z + EPSILON && layer_intermediate.bottom_z >= layer_bottom_overlapping.bottom_print_z() - EPSILON) // Base is fully inside bottom. Trim base by bottom. polygons_append(polygons_trimming, layer_bottom_overlapping.polygons); } #ifdef SLIC3R_DEBUG { BoundingBox bbox = get_extents(polygons_new); bbox.merge(get_extents(polygons_trimming)); ::Slic3r::SVG svg(debug_out_path("support-intermediate-layers-raw-%d-%lf.svg", iRun, layer_intermediate.print_z), bbox); svg.draw(union_ex(polygons_new, false), "blue", 0.5f); svg.draw(to_polylines(polygons_new), "blue"); svg.draw(union_ex(polygons_trimming, true), "red", 0.5f); svg.draw(to_polylines(polygons_trimming), "red"); } #endif /* SLIC3R_DEBUG */ // Trim the polygons, store them. if (polygons_trimming.empty()) layer_intermediate.polygons = std::move(polygons_new); else layer_intermediate.polygons = diff( polygons_new, polygons_trimming, true); // safety offset to merge the touching source polygons layer_intermediate.layer_type = sltBase; #if 0 // Fillet the base polygons and trim them again with the top, interface and contact layers. $base->{$i} = diff( offset2( $base->{$i}, $fillet_radius_scaled, -$fillet_radius_scaled, # Use a geometric offsetting for filleting. JT_ROUND, 0.2*$fillet_radius_scaled), $trim_polygons, false); // don't apply the safety offset. } #endif } }); BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::generate_base_layers() in parallel - end"; #ifdef SLIC3R_DEBUG for (MyLayersPtr::const_iterator it = intermediate_layers.begin(); it != intermediate_layers.end(); ++it) ::Slic3r::SVG::export_expolygons( debug_out_path("support-intermediate-layers-untrimmed-%d-%lf.svg", iRun, (*it)->print_z), union_ex((*it)->polygons, false)); ++ iRun; #endif /* SLIC3R_DEBUG */ // trim_support_layers_by_object(object, intermediate_layers, 0., 0., m_gap_xy); this->trim_support_layers_by_object(object, intermediate_layers, m_slicing_params.soluble_interface ? 0. : m_object_config->support_material_contact_distance.value, m_slicing_params.soluble_interface ? 0. : m_object_config->support_material_contact_distance.value, m_gap_xy); } void PrintObjectSupportMaterial::trim_support_layers_by_object( const PrintObject &object, MyLayersPtr &support_layers, const coordf_t gap_extra_above, const coordf_t gap_extra_below, const coordf_t gap_xy) const { const float gap_xy_scaled = float(scale_(gap_xy)); // Collect non-empty layers to be processed in parallel. // This is a good idea as pulling a thread from a thread pool for an empty task is expensive. MyLayersPtr nonempty_layers; nonempty_layers.reserve(support_layers.size()); for (size_t idx_layer = 0; idx_layer < support_layers.size(); ++ idx_layer) { MyLayer *support_layer = support_layers[idx_layer]; if (! support_layer->polygons.empty() && support_layer->print_z >= m_slicing_params.raft_contact_top_z + EPSILON) // Non-empty support layer and not a raft layer. nonempty_layers.push_back(support_layer); } // For all intermediate support layers: BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::trim_support_layers_by_object() in parallel - start"; tbb::parallel_for( tbb::blocked_range(0, nonempty_layers.size()), [this, &object, &nonempty_layers, gap_extra_above, gap_extra_below, gap_xy_scaled](const tbb::blocked_range& range) { size_t idx_object_layer_overlapping = size_t(-1); for (size_t idx_layer = range.begin(); idx_layer < range.end(); ++ idx_layer) { MyLayer &support_layer = *nonempty_layers[idx_layer]; // BOOST_LOG_TRIVIAL(trace) << "Support generator - trim_support_layers_by_object - trimmming non-empty layer " << idx_layer << " of " << nonempty_layers.size(); assert(! support_layer.polygons.empty() && support_layer.print_z >= m_slicing_params.raft_contact_top_z + EPSILON); // Find the overlapping object layers including the extra above / below gap. coordf_t z_threshold = support_layer.print_z - support_layer.height - gap_extra_below + EPSILON; idx_object_layer_overlapping = idx_higher_or_equal( object.layers(), idx_object_layer_overlapping, [z_threshold](const Layer *layer){ return layer->print_z >= z_threshold; }); // Collect all the object layers intersecting with this layer. Polygons polygons_trimming; size_t i = idx_object_layer_overlapping; for (; i < object.layers().size(); ++ i) { const Layer &object_layer = *object.layers()[i]; if (object_layer.print_z - object_layer.height > support_layer.print_z + gap_extra_above - EPSILON) break; polygons_append(polygons_trimming, offset(object_layer.lslices, gap_xy_scaled, SUPPORT_SURFACES_OFFSET_PARAMETERS)); } if (! m_slicing_params.soluble_interface) { // Collect all bottom surfaces, which will be extruded with a bridging flow. for (; i < object.layers().size(); ++ i) { const Layer &object_layer = *object.layers()[i]; bool some_region_overlaps = false; for (LayerRegion *region : object_layer.regions()) { coordf_t bridging_height = region->region()->bridging_height_avg(*this->m_print_config); if (object_layer.print_z - bridging_height > support_layer.print_z + gap_extra_above - EPSILON) break; some_region_overlaps = true; polygons_append(polygons_trimming, offset(to_expolygons(region->fill_surfaces.filter_by_type(stBottomBridge)), gap_xy_scaled, SUPPORT_SURFACES_OFFSET_PARAMETERS)); if (region->region()->config().overhangs.value) SupportMaterialInternal::collect_bridging_perimeter_areas(region->perimeters, gap_xy_scaled, polygons_trimming); } if (! some_region_overlaps) break; } } // $layer->slices contains the full shape of layer, thus including // perimeter's width. $support contains the full shape of support // material, thus including the width of its foremost extrusion. // We leave a gap equal to a full extrusion width. support_layer.polygons = diff(support_layer.polygons, polygons_trimming); } }); BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::trim_support_layers_by_object() in parallel - end"; } PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::generate_raft_base( const MyLayersPtr &top_contacts, const MyLayersPtr &interface_layers, const MyLayersPtr &base_layers, MyLayerStorage &layer_storage) const { // How much to inflate the support columns to be stable. This also applies to the 1st layer, if no raft layers are to be printed. const float inflate_factor_fine = float(scale_((m_slicing_params.raft_layers() > 1) ? 0.5 : EPSILON)); const float inflate_factor_1st_layer = float(scale_(3.)) - inflate_factor_fine; MyLayer *contacts = top_contacts .empty() ? nullptr : top_contacts .front(); MyLayer *interfaces = interface_layers.empty() ? nullptr : interface_layers.front(); MyLayer *columns_base = base_layers .empty() ? nullptr : base_layers .front(); if (contacts != nullptr && contacts->print_z > std::max(m_slicing_params.first_print_layer_height, m_slicing_params.raft_contact_top_z) + EPSILON) // This is not the raft contact layer. contacts = nullptr; if (interfaces != nullptr && interfaces->bottom_print_z() > m_slicing_params.raft_interface_top_z + EPSILON) // This is not the raft column base layer. interfaces = nullptr; if (columns_base != nullptr && columns_base->bottom_print_z() > m_slicing_params.raft_interface_top_z + EPSILON) // This is not the raft interface layer. columns_base = nullptr; Polygons interface_polygons; if (contacts != nullptr && ! contacts->polygons.empty()) polygons_append(interface_polygons, offset(contacts->polygons, inflate_factor_fine, SUPPORT_SURFACES_OFFSET_PARAMETERS)); if (interfaces != nullptr && ! interfaces->polygons.empty()) polygons_append(interface_polygons, offset(interfaces->polygons, inflate_factor_fine, SUPPORT_SURFACES_OFFSET_PARAMETERS)); // Output vector. MyLayersPtr raft_layers; if (m_slicing_params.raft_layers() > 1) { Polygons base; Polygons columns; if (columns_base != nullptr) { base = columns_base->polygons; columns = base; if (! interface_polygons.empty()) // Trim the 1st layer columns with the inflated interface polygons. columns = diff(columns, interface_polygons); } if (! interface_polygons.empty()) { // Merge the untrimmed columns base with the expanded raft interface, to be used for the support base and interface. base = union_(base, interface_polygons); } // Do not add the raft contact layer, only add the raft layers below the contact layer. // Insert the 1st layer. { MyLayer &new_layer = layer_allocate(layer_storage, (m_slicing_params.base_raft_layers > 0) ? sltRaftBase : sltRaftInterface); raft_layers.push_back(&new_layer); new_layer.print_z = m_slicing_params.first_print_layer_height; new_layer.height = m_slicing_params.first_print_layer_height; new_layer.bottom_z = 0.; new_layer.polygons = offset(base, inflate_factor_1st_layer); } // Insert the base layers. for (size_t i = 1; i < m_slicing_params.base_raft_layers; ++ i) { coordf_t print_z = raft_layers.back()->print_z; MyLayer &new_layer = layer_allocate(layer_storage, sltRaftBase); raft_layers.push_back(&new_layer); new_layer.print_z = print_z + m_slicing_params.base_raft_layer_height; new_layer.height = m_slicing_params.base_raft_layer_height; new_layer.bottom_z = print_z; new_layer.polygons = base; } // Insert the interface layers. for (size_t i = 1; i < m_slicing_params.interface_raft_layers; ++ i) { coordf_t print_z = raft_layers.back()->print_z; MyLayer &new_layer = layer_allocate(layer_storage, sltRaftInterface); raft_layers.push_back(&new_layer); new_layer.print_z = print_z + m_slicing_params.interface_raft_layer_height; new_layer.height = m_slicing_params.interface_raft_layer_height; new_layer.bottom_z = print_z; new_layer.polygons = interface_polygons; //FIXME misusing contact_polygons for support columns. new_layer.contact_polygons = new Polygons(columns); } } else if (columns_base != nullptr) { // Expand the bases of the support columns in the 1st layer. columns_base->polygons = diff( offset(columns_base->polygons, inflate_factor_1st_layer), offset(m_object->layers().front()->lslices, (float)scale_(m_gap_xy), SUPPORT_SURFACES_OFFSET_PARAMETERS)); if (contacts != nullptr) columns_base->polygons = diff(columns_base->polygons, interface_polygons); } return raft_layers; } // Convert some of the intermediate layers into top/bottom interface layers. PrintObjectSupportMaterial::MyLayersPtr PrintObjectSupportMaterial::generate_interface_layers( const MyLayersPtr &bottom_contacts, const MyLayersPtr &top_contacts, MyLayersPtr &intermediate_layers, MyLayerStorage &layer_storage) const { // my $area_threshold = $self->interface_flow->scaled_spacing ** 2; MyLayersPtr interface_layers; // Contact layer is considered an interface layer, therefore run the following block only if support_material_interface_layers > 1. if (! intermediate_layers.empty() && m_object_config->support_material_interface_layers.value > 1) { // For all intermediate layers, collect top contact surfaces, which are not further than support_material_interface_layers. BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::generate_interface_layers() in parallel - start"; interface_layers.assign(intermediate_layers.size(), nullptr); tbb::spin_mutex layer_storage_mutex; tbb::parallel_for(tbb::blocked_range(0, intermediate_layers.size()), [this, &bottom_contacts, &top_contacts, &intermediate_layers, &layer_storage, &layer_storage_mutex, &interface_layers](const tbb::blocked_range& range) { // Index of the first top contact layer intersecting the current intermediate layer. size_t idx_top_contact_first = size_t(-1); // Index of the first bottom contact layer intersecting the current intermediate layer. size_t idx_bottom_contact_first = size_t(-1); for (size_t idx_intermediate_layer = range.begin(); idx_intermediate_layer < range.end(); ++ idx_intermediate_layer) { MyLayer &intermediate_layer = *intermediate_layers[idx_intermediate_layer]; // Top / bottom Z coordinate of a slab, over which we are collecting the top / bottom contact surfaces. coordf_t top_z = intermediate_layers[std::min(intermediate_layers.size()-1, idx_intermediate_layer + m_object_config->support_material_interface_layers - 1)]->print_z; coordf_t bottom_z = intermediate_layers[std::max(0, int(idx_intermediate_layer) - int(m_object_config->support_material_interface_layers) + 1)]->bottom_z; // Move idx_top_contact_first up until above the current print_z. idx_top_contact_first = idx_higher_or_equal(top_contacts, idx_top_contact_first, [&intermediate_layer](const MyLayer *layer){ return layer->print_z >= intermediate_layer.print_z; }); // - EPSILON // Collect the top contact areas above this intermediate layer, below top_z. Polygons polygons_top_contact_projected; for (size_t idx_top_contact = idx_top_contact_first; idx_top_contact < top_contacts.size(); ++ idx_top_contact) { const MyLayer &top_contact_layer = *top_contacts[idx_top_contact]; //FIXME maybe this adds one interface layer in excess? if (top_contact_layer.bottom_z - EPSILON > top_z) break; polygons_append(polygons_top_contact_projected, top_contact_layer.polygons); } // Move idx_bottom_contact_first up until touching bottom_z. idx_bottom_contact_first = idx_higher_or_equal(bottom_contacts, idx_bottom_contact_first, [bottom_z](const MyLayer *layer){ return layer->print_z >= bottom_z - EPSILON; }); // Collect the top contact areas above this intermediate layer, below top_z. Polygons polygons_bottom_contact_projected; for (size_t idx_bottom_contact = idx_bottom_contact_first; idx_bottom_contact < bottom_contacts.size(); ++ idx_bottom_contact) { const MyLayer &bottom_contact_layer = *bottom_contacts[idx_bottom_contact]; if (bottom_contact_layer.print_z - EPSILON > intermediate_layer.bottom_z) break; polygons_append(polygons_bottom_contact_projected, bottom_contact_layer.polygons); } if (polygons_top_contact_projected.empty() && polygons_bottom_contact_projected.empty()) continue; // Insert a new layer into top_interface_layers. MyLayer &layer_new = layer_allocate(layer_storage, layer_storage_mutex, polygons_top_contact_projected.empty() ? sltBottomInterface : sltTopInterface); layer_new.print_z = intermediate_layer.print_z; layer_new.bottom_z = intermediate_layer.bottom_z; layer_new.height = intermediate_layer.height; layer_new.bridging = intermediate_layer.bridging; interface_layers[idx_intermediate_layer] = &layer_new; polygons_append(polygons_top_contact_projected, polygons_bottom_contact_projected); polygons_top_contact_projected = union_(polygons_top_contact_projected, true); layer_new.polygons = intersection(intermediate_layer.polygons, polygons_top_contact_projected); //FIXME filter layer_new.polygons islands by a minimum area? // $interface_area = [ grep abs($_->area) >= $area_threshold, @$interface_area ]; intermediate_layer.polygons = diff(intermediate_layer.polygons, polygons_top_contact_projected, false); } }); // Compress contact_out, remove the nullptr items. remove_nulls(interface_layers); BOOST_LOG_TRIVIAL(debug) << "PrintObjectSupportMaterial::generate_interface_layers() in parallel - start"; } return interface_layers; } static inline void fill_expolygons_generate_paths( ExtrusionEntitiesPtr &dst, const ExPolygons &expolygons, Fill *filler, float density, ExtrusionRole role, const Flow &flow) { FillParams fill_params; fill_params.density = density; fill_params.complete = true; fill_params.dont_adjust = true; for (const ExPolygon &expoly : expolygons) { Surface surface(stInternal, expoly); extrusion_entities_append_paths( dst, filler->fill_surface(&surface, fill_params), role, flow.mm3_per_mm(), flow.width, flow.height); } } static inline void fill_expolygons_generate_paths( ExtrusionEntitiesPtr &dst, ExPolygons &&expolygons, Fill *filler, float density, ExtrusionRole role, const Flow &flow) { FillParams fill_params; fill_params.density = density; fill_params.complete = true; fill_params.dont_adjust = true; for (ExPolygon &expoly : expolygons) { Surface surface(stInternal, std::move(expoly)); extrusion_entities_append_paths( dst, filler->fill_surface(&surface, fill_params), role, flow.mm3_per_mm(), flow.width, flow.height); } } // Support layers, partially processed. struct MyLayerExtruded { MyLayerExtruded() : layer(nullptr), m_polygons_to_extrude(nullptr) {} ~MyLayerExtruded() { delete m_polygons_to_extrude; m_polygons_to_extrude = nullptr; } bool empty() const { return layer == nullptr || layer->polygons.empty(); } void set_polygons_to_extrude(Polygons &&polygons) { if (m_polygons_to_extrude == nullptr) m_polygons_to_extrude = new Polygons(std::move(polygons)); else *m_polygons_to_extrude = std::move(polygons); } Polygons& polygons_to_extrude() { return (m_polygons_to_extrude == nullptr) ? layer->polygons : *m_polygons_to_extrude; } const Polygons& polygons_to_extrude() const { return (m_polygons_to_extrude == nullptr) ? layer->polygons : *m_polygons_to_extrude; } bool could_merge(const MyLayerExtruded &other) const { return ! this->empty() && ! other.empty() && std::abs(this->layer->height - other.layer->height) < EPSILON && this->layer->bridging == other.layer->bridging; } // Merge regions, perform boolean union over the merged polygons. void merge(MyLayerExtruded &&other) { assert(this->could_merge(other)); // 1) Merge the rest polygons to extrude, if there are any. if (other.m_polygons_to_extrude != nullptr) { if (m_polygons_to_extrude == nullptr) { // This layer has no extrusions generated yet, if it has no m_polygons_to_extrude (its area to extrude was not reduced yet). assert(this->extrusions.empty()); m_polygons_to_extrude = new Polygons(this->layer->polygons); } Slic3r::polygons_append(*m_polygons_to_extrude, std::move(*other.m_polygons_to_extrude)); *m_polygons_to_extrude = union_(*m_polygons_to_extrude, true); delete other.m_polygons_to_extrude; other.m_polygons_to_extrude = nullptr; } else if (m_polygons_to_extrude != nullptr) { assert(other.m_polygons_to_extrude == nullptr); // The other layer has no extrusions generated yet, if it has no m_polygons_to_extrude (its area to extrude was not reduced yet). assert(other.extrusions.empty()); Slic3r::polygons_append(*m_polygons_to_extrude, other.layer->polygons); *m_polygons_to_extrude = union_(*m_polygons_to_extrude, true); } // 2) Merge the extrusions. this->extrusions.insert(this->extrusions.end(), other.extrusions.begin(), other.extrusions.end()); other.extrusions.clear(); // 3) Merge the infill polygons. Slic3r::polygons_append(this->layer->polygons, std::move(other.layer->polygons)); this->layer->polygons = union_(this->layer->polygons, true); other.layer->polygons.clear(); } void polygons_append(Polygons &dst) const { if (layer != NULL && ! layer->polygons.empty()) Slic3r::polygons_append(dst, layer->polygons); } // The source layer. It carries the height and extrusion type (bridging / non bridging, extrusion height). PrintObjectSupportMaterial::MyLayer *layer; // Collect extrusions. They will be exported sorted by the bottom height. ExtrusionEntitiesPtr extrusions; // In case the extrusions are non-empty, m_polygons_to_extrude may contain the rest areas yet to be filled by additional support. // This is useful mainly for the loop interfaces, which are generated before the zig-zag infills. Polygons *m_polygons_to_extrude; }; typedef std::vector MyLayerExtrudedPtrs; struct LoopInterfaceProcessor { LoopInterfaceProcessor(coordf_t circle_r) : n_contact_loops(0), circle_radius(circle_r), circle_distance(circle_r * 3.) { // Shape of the top contact area. circle.points.reserve(6); for (size_t i = 0; i < 6; ++ i) { double angle = double(i) * M_PI / 3.; circle.points.push_back(Point(circle_radius * cos(angle), circle_radius * sin(angle))); } } // Generate loop contacts at the top_contact_layer, // trim the top_contact_layer->polygons with the areas covered by the loops. void generate(MyLayerExtruded &top_contact_layer, const Flow &interface_flow_src) const; int n_contact_loops; coordf_t circle_radius; coordf_t circle_distance; Polygon circle; }; void LoopInterfaceProcessor::generate(MyLayerExtruded &top_contact_layer, const Flow &interface_flow_src) const { if (n_contact_loops == 0 || top_contact_layer.empty()) return; Flow flow = interface_flow_src; flow.height = float(top_contact_layer.layer->height); Polygons overhang_polygons; if (top_contact_layer.layer->overhang_polygons != nullptr) overhang_polygons = std::move(*top_contact_layer.layer->overhang_polygons); // Generate the outermost loop. // Find centerline of the external loop (or any other kind of extrusions should the loop be skipped) ExPolygons top_contact_expolygons = offset_ex(union_ex(top_contact_layer.layer->polygons), - 0.5f * flow.scaled_width()); // Grid size and bit shifts for quick and exact to/from grid coordinates manipulation. coord_t circle_grid_resolution = 1; coord_t circle_grid_powerof2 = 0; { // epsilon to account for rounding errors coord_t circle_grid_resolution_non_powerof2 = coord_t(2. * circle_distance + 3.); while (circle_grid_resolution < circle_grid_resolution_non_powerof2) { circle_grid_resolution <<= 1; ++ circle_grid_powerof2; } } struct PointAccessor { const Point* operator()(const Point &pt) const { return &pt; } }; typedef ClosestPointInRadiusLookup ClosestPointLookupType; Polygons loops0; { // find centerline of the external loop of the contours // Only consider the loops facing the overhang. Polygons external_loops; // Holes in the external loops. Polygons circles; Polygons overhang_with_margin = offset(union_ex(overhang_polygons), 0.5f * flow.scaled_width()); for (ExPolygons::iterator it_contact_expoly = top_contact_expolygons.begin(); it_contact_expoly != top_contact_expolygons.end(); ++ it_contact_expoly) { // Store the circle centers placed for an expolygon into a regular grid, hashed by the circle centers. ClosestPointLookupType circle_centers_lookup(coord_t(circle_distance - SCALED_EPSILON)); Points circle_centers; Point center_last; // For each contour of the expolygon, start with the outer contour, continue with the holes. for (size_t i_contour = 0; i_contour <= it_contact_expoly->holes.size(); ++ i_contour) { Polygon &contour = (i_contour == 0) ? it_contact_expoly->contour : it_contact_expoly->holes[i_contour - 1]; const Point *seg_current_pt = nullptr; coordf_t seg_current_t = 0.; if (! intersection_pl(contour.split_at_first_point(), overhang_with_margin).empty()) { // The contour is below the overhang at least to some extent. //FIXME ideally one would place the circles below the overhang only. // Walk around the contour and place circles so their centers are not closer than circle_distance from each other. if (circle_centers.empty()) { // Place the first circle. seg_current_pt = &contour.points.front(); seg_current_t = 0.; center_last = *seg_current_pt; circle_centers_lookup.insert(center_last); circle_centers.push_back(center_last); } for (Points::const_iterator it = contour.points.begin() + 1; it != contour.points.end(); ++it) { // Is it possible to place a circle on this segment? Is it not too close to any of the circles already placed on this contour? const Point &p1 = *(it-1); const Point &p2 = *it; // Intersection of a ray (p1, p2) with a circle placed at center_last, with radius of circle_distance. const Vec2d v_seg(coordf_t(p2(0)) - coordf_t(p1(0)), coordf_t(p2(1)) - coordf_t(p1(1))); const Vec2d v_cntr(coordf_t(p1(0) - center_last(0)), coordf_t(p1(1) - center_last(1))); coordf_t a = v_seg.squaredNorm(); coordf_t b = 2. * v_seg.dot(v_cntr); coordf_t c = v_cntr.squaredNorm() - circle_distance * circle_distance; coordf_t disc = b * b - 4. * a * c; if (disc > 0.) { // The circle intersects a ray. Avoid the parts of the segment inside the circle. coordf_t t1 = (-b - sqrt(disc)) / (2. * a); coordf_t t2 = (-b + sqrt(disc)) / (2. * a); coordf_t t0 = (seg_current_pt == &p1) ? seg_current_t : 0.; // Take the lowest t in , excluding . coordf_t t; if (t0 <= t1) t = t0; else if (t2 <= 1.) t = t2; else { // Try the following segment. seg_current_pt = nullptr; continue; } seg_current_pt = &p1; seg_current_t = t; center_last = Point(p1(0) + coord_t(v_seg(0) * t), p1(1) + coord_t(v_seg(1) * t)); // It has been verified that the new point is far enough from center_last. // Ensure, that it is far enough from all the centers. std::pair circle_closest = circle_centers_lookup.find(center_last); if (circle_closest.first != nullptr) { -- it; continue; } } else { // All of the segment is outside the circle. Take the first point. seg_current_pt = &p1; seg_current_t = 0.; center_last = p1; } // Place the first circle. circle_centers_lookup.insert(center_last); circle_centers.push_back(center_last); } external_loops.push_back(std::move(contour)); for (const Point ¢er : circle_centers) { circles.push_back(circle); circles.back().translate(center); } } } } // Apply a pattern to the external loops. loops0 = diff(external_loops, circles); } Polylines loop_lines; { // make more loops Polygons loop_polygons = loops0; for (int i = 1; i < n_contact_loops; ++ i) polygons_append(loop_polygons, offset2( loops0, - i * flow.scaled_spacing() - 0.5f * flow.scaled_spacing(), 0.5f * flow.scaled_spacing())); // Clip such loops to the side oriented towards the object. // Collect split points, so they will be recognized after the clipping. // At the split points the clipped pieces will be stitched back together. loop_lines.reserve(loop_polygons.size()); std::unordered_map map_split_points; for (Polygons::const_iterator it = loop_polygons.begin(); it != loop_polygons.end(); ++ it) { assert(map_split_points.find(it->first_point()) == map_split_points.end()); map_split_points[it->first_point()] = -1; loop_lines.push_back(it->split_at_first_point()); } loop_lines = intersection_pl(loop_lines, offset(overhang_polygons, scale_(SUPPORT_MATERIAL_MARGIN))); // Because a closed loop has been split to a line, loop_lines may contain continuous segments split to 2 pieces. // Try to connect them. for (int i_line = 0; i_line < int(loop_lines.size()); ++ i_line) { Polyline &polyline = loop_lines[i_line]; auto it = map_split_points.find(polyline.first_point()); if (it != map_split_points.end()) { // This is a stitching point. // If this assert triggers, multiple source polygons likely intersected at this point. assert(it->second != -2); if (it->second < 0) { // First occurence. it->second = i_line; } else { // Second occurence. Join the lines. Polyline &polyline_1st = loop_lines[it->second]; assert(polyline_1st.first_point() == it->first || polyline_1st.last_point() == it->first); if (polyline_1st.first_point() == it->first) polyline_1st.reverse(); polyline_1st.append(std::move(polyline)); it->second = -2; } continue; } it = map_split_points.find(polyline.last_point()); if (it != map_split_points.end()) { // This is a stitching point. // If this assert triggers, multiple source polygons likely intersected at this point. assert(it->second != -2); if (it->second < 0) { // First occurence. it->second = i_line; } else { // Second occurence. Join the lines. Polyline &polyline_1st = loop_lines[it->second]; assert(polyline_1st.first_point() == it->first || polyline_1st.last_point() == it->first); if (polyline_1st.first_point() == it->first) polyline_1st.reverse(); polyline.reverse(); polyline_1st.append(std::move(polyline)); it->second = -2; } } } // Remove empty lines. remove_degenerate(loop_lines); } // add the contact infill area to the interface area // note that growing loops by $circle_radius ensures no tiny // extrusions are left inside the circles; however it creates // a very large gap between loops and contact_infill_polygons, so maybe another // solution should be found to achieve both goals // Store the trimmed polygons into a separate polygon set, so the original infill area remains intact for // "modulate by layer thickness". top_contact_layer.set_polygons_to_extrude(diff(top_contact_layer.layer->polygons, offset(loop_lines, float(circle_radius * 1.1)))); // Transform loops into ExtrusionPath objects. extrusion_entities_append_paths( top_contact_layer.extrusions, std::move(loop_lines), erSupportMaterialInterface, flow.mm3_per_mm(), flow.width, flow.height); } #ifdef SLIC3R_DEBUG static std::string dbg_index_to_color(int idx) { if (idx < 0) return "yellow"; idx = idx % 3; switch (idx) { case 0: return "red"; case 1: return "green"; default: return "blue"; } } #endif /* SLIC3R_DEBUG */ // When extruding a bottom interface layer over an object, the bottom interface layer is extruded in a thin air, therefore // it is being extruded with a bridging flow to not shrink excessively (the die swell effect). // Tiny extrusions are better avoided and it is always better to anchor the thread to an existing support structure if possible. // Therefore the bottom interface spots are expanded a bit. The expanded regions may overlap with another bottom interface layers, // leading to over extrusion, where they overlap. The over extrusion is better avoided as it often makes the interface layers // to stick too firmly to the object. void modulate_extrusion_by_overlapping_layers( // Extrusions generated for this_layer. ExtrusionEntitiesPtr &extrusions_in_out, const PrintObjectSupportMaterial::MyLayer &this_layer, // Multiple layers overlapping with this_layer, sorted bottom up. const PrintObjectSupportMaterial::MyLayersPtr &overlapping_layers) { size_t n_overlapping_layers = overlapping_layers.size(); if (n_overlapping_layers == 0 || extrusions_in_out.empty()) // The extrusions do not overlap with any other extrusion. return; // Get the initial extrusion parameters. ExtrusionPath *extrusion_path_template = dynamic_cast(extrusions_in_out.front()); assert(extrusion_path_template != nullptr); ExtrusionRole extrusion_role = extrusion_path_template->role(); float extrusion_width = extrusion_path_template->width; struct ExtrusionPathFragment { ExtrusionPathFragment() : mm3_per_mm(-1), width(-1), height(-1) {}; ExtrusionPathFragment(double mm3_per_mm, float width, float height) : mm3_per_mm(mm3_per_mm), width(width), height(height) {}; Polylines polylines; double mm3_per_mm; float width; float height; }; // Split the extrusions by the overlapping layers, reduce their extrusion rate. // The last path_fragment is from this_layer. std::vector path_fragments( n_overlapping_layers + 1, ExtrusionPathFragment(extrusion_path_template->mm3_per_mm, extrusion_path_template->width, extrusion_path_template->height)); // Don't use it, it will be released. extrusion_path_template = nullptr; #ifdef SLIC3R_DEBUG static int iRun = 0; ++ iRun; BoundingBox bbox; for (size_t i_overlapping_layer = 0; i_overlapping_layer < n_overlapping_layers; ++ i_overlapping_layer) { const PrintObjectSupportMaterial::MyLayer &overlapping_layer = *overlapping_layers[i_overlapping_layer]; bbox.merge(get_extents(overlapping_layer.polygons)); } for (ExtrusionEntitiesPtr::const_iterator it = extrusions_in_out.begin(); it != extrusions_in_out.end(); ++ it) { ExtrusionPath *path = dynamic_cast(*it); assert(path != nullptr); bbox.merge(get_extents(path->polyline)); } SVG svg(debug_out_path("support-fragments-%d-%lf.svg", iRun, this_layer.print_z).c_str(), bbox); const float transparency = 0.5f; // Filled polygons for the overlapping regions. svg.draw(union_ex(this_layer.polygons), dbg_index_to_color(-1), transparency); for (size_t i_overlapping_layer = 0; i_overlapping_layer < n_overlapping_layers; ++ i_overlapping_layer) { const PrintObjectSupportMaterial::MyLayer &overlapping_layer = *overlapping_layers[i_overlapping_layer]; svg.draw(union_ex(overlapping_layer.polygons), dbg_index_to_color(int(i_overlapping_layer)), transparency); } // Contours of the overlapping regions. svg.draw(to_polylines(this_layer.polygons), dbg_index_to_color(-1), scale_(0.2)); for (size_t i_overlapping_layer = 0; i_overlapping_layer < n_overlapping_layers; ++ i_overlapping_layer) { const PrintObjectSupportMaterial::MyLayer &overlapping_layer = *overlapping_layers[i_overlapping_layer]; svg.draw(to_polylines(overlapping_layer.polygons), dbg_index_to_color(int(i_overlapping_layer)), scale_(0.1)); } // Fill extrusion, the source. for (ExtrusionEntitiesPtr::const_iterator it = extrusions_in_out.begin(); it != extrusions_in_out.end(); ++ it) { ExtrusionPath *path = dynamic_cast(*it); std::string color_name; switch ((it - extrusions_in_out.begin()) % 9) { case 0: color_name = "magenta"; break; case 1: color_name = "deepskyblue"; break; case 2: color_name = "coral"; break; case 3: color_name = "goldenrod"; break; case 4: color_name = "orange"; break; case 5: color_name = "olivedrab"; break; case 6: color_name = "blueviolet"; break; case 7: color_name = "brown"; break; default: color_name = "orchid"; break; } svg.draw(path->polyline, color_name, scale_(0.2)); } #endif /* SLIC3R_DEBUG */ // End points of the original paths. std::vector> path_ends; // Collect the paths of this_layer. { Polylines &polylines = path_fragments.back().polylines; for (ExtrusionEntitiesPtr::const_iterator it = extrusions_in_out.begin(); it != extrusions_in_out.end(); ++ it) { ExtrusionPath *path = dynamic_cast(*it); assert(path != nullptr); polylines.emplace_back(Polyline(std::move(path->polyline))); path_ends.emplace_back(std::pair(polylines.back().points.front(), polylines.back().points.back())); } } // Destroy the original extrusion paths, their polylines were moved to path_fragments already. // This will be the destination for the new paths. extrusions_in_out.clear(); // Fragment the path segments by overlapping layers. The overlapping layers are sorted by an increasing print_z. // Trim by the highest overlapping layer first. for (int i_overlapping_layer = int(n_overlapping_layers) - 1; i_overlapping_layer >= 0; -- i_overlapping_layer) { const PrintObjectSupportMaterial::MyLayer &overlapping_layer = *overlapping_layers[i_overlapping_layer]; ExtrusionPathFragment &frag = path_fragments[i_overlapping_layer]; Polygons polygons_trimming = offset(union_ex(overlapping_layer.polygons), float(scale_(0.5*extrusion_width))); frag.polylines = intersection_pl(path_fragments.back().polylines, polygons_trimming, false); path_fragments.back().polylines = diff_pl(path_fragments.back().polylines, polygons_trimming, false); // Adjust the extrusion parameters for a reduced layer height and a non-bridging flow (nozzle_dmr = -1, does not matter). assert(this_layer.print_z > overlapping_layer.print_z); frag.height = float(this_layer.print_z - overlapping_layer.print_z); frag.mm3_per_mm = Flow(frag.width, frag.height, -1.f, false).mm3_per_mm(); #ifdef SLIC3R_DEBUG svg.draw(frag.polylines, dbg_index_to_color(i_overlapping_layer), scale_(0.1)); #endif /* SLIC3R_DEBUG */ } #ifdef SLIC3R_DEBUG svg.draw(path_fragments.back().polylines, dbg_index_to_color(-1), scale_(0.1)); svg.Close(); #endif /* SLIC3R_DEBUG */ // Now chain the split segments using hashing and a nearly exact match, maintaining the order of segments. // Create a single ExtrusionPath or ExtrusionEntityCollection per source ExtrusionPath. // Map of fragment start/end points to a pair of // Because a non-exact matching is used for the end points, a multi-map is used. // As the clipper library may reverse the order of some clipped paths, store both ends into the map. struct ExtrusionPathFragmentEnd { ExtrusionPathFragmentEnd(size_t alayer_idx, size_t apolyline_idx, bool ais_start) : layer_idx(alayer_idx), polyline_idx(apolyline_idx), is_start(ais_start) {} size_t layer_idx; size_t polyline_idx; bool is_start; }; class ExtrusionPathFragmentEndPointAccessor { public: ExtrusionPathFragmentEndPointAccessor(const std::vector &path_fragments) : m_path_fragments(path_fragments) {} // Return an end point of a fragment, or nullptr if the fragment has been consumed already. const Point* operator()(const ExtrusionPathFragmentEnd &fragment_end) const { const Polyline &polyline = m_path_fragments[fragment_end.layer_idx].polylines[fragment_end.polyline_idx]; return polyline.points.empty() ? nullptr : (fragment_end.is_start ? &polyline.points.front() : &polyline.points.back()); } private: ExtrusionPathFragmentEndPointAccessor& operator=(const ExtrusionPathFragmentEndPointAccessor&) { return *this; } const std::vector &m_path_fragments; }; const coord_t search_radius = 7; ClosestPointInRadiusLookup map_fragment_starts( search_radius, ExtrusionPathFragmentEndPointAccessor(path_fragments)); for (size_t i_overlapping_layer = 0; i_overlapping_layer <= n_overlapping_layers; ++ i_overlapping_layer) { const Polylines &polylines = path_fragments[i_overlapping_layer].polylines; for (size_t i_polyline = 0; i_polyline < polylines.size(); ++ i_polyline) { // Map a starting point of a polyline to a pair of if (polylines[i_polyline].points.size() >= 2) { map_fragment_starts.insert(ExtrusionPathFragmentEnd(i_overlapping_layer, i_polyline, true)); map_fragment_starts.insert(ExtrusionPathFragmentEnd(i_overlapping_layer, i_polyline, false)); } } } // For each source path: for (size_t i_path = 0; i_path < path_ends.size(); ++ i_path) { const Point &pt_start = path_ends[i_path].first; const Point &pt_end = path_ends[i_path].second; Point pt_current = pt_start; // Find a chain of fragments with the original / reduced print height. ExtrusionMultiPath multipath; for (;;) { // Find a closest end point to pt_current. std::pair end_and_dist2 = map_fragment_starts.find(pt_current); // There may be a bug in Clipper flipping the order of two last points in a fragment? // assert(end_and_dist2.first != nullptr); assert(end_and_dist2.first == nullptr || end_and_dist2.second < search_radius * search_radius); if (end_and_dist2.first == nullptr) { // New fragment connecting to pt_current was not found. // Verify that the last point found is close to the original end point of the unfragmented path. //const double d2 = (pt_end - pt_current).cast.squaredNorm(); //assert(d2 < coordf_t(search_radius * search_radius)); // End of the path. break; } const ExtrusionPathFragmentEnd &fragment_end_min = *end_and_dist2.first; // Fragment to consume. ExtrusionPathFragment &frag = path_fragments[fragment_end_min.layer_idx]; Polyline &frag_polyline = frag.polylines[fragment_end_min.polyline_idx]; // Path to append the fragment to. ExtrusionPath *path = multipath.paths.empty() ? nullptr : &multipath.paths.back(); if (path != nullptr) { // Verify whether the path is compatible with the current fragment. assert(this_layer.layer_type == PrintObjectSupportMaterial::sltBottomContact || path->height != frag.height || path->mm3_per_mm != frag.mm3_per_mm); if (path->height != frag.height || path->mm3_per_mm != frag.mm3_per_mm) { path = nullptr; } // Merging with the previous path. This can only happen if the current layer was reduced by a base layer, which was split into a base and interface layer. } if (path == nullptr) { // Allocate a new path. multipath.paths.push_back(ExtrusionPath(extrusion_role, frag.mm3_per_mm, frag.width, frag.height)); path = &multipath.paths.back(); } // The Clipper library may flip the order of the clipped polylines arbitrarily. // Reverse the source polyline, if connecting to the end. if (! fragment_end_min.is_start) frag_polyline.reverse(); // Enforce exact overlap of the end points of successive fragments. assert(frag_polyline.points.front() == pt_current); frag_polyline.points.front() = pt_current; // Don't repeat the first point. if (! path->polyline.points.empty()) path->polyline.points.pop_back(); // Consume the fragment's polyline, remove it from the input fragments, so it will be ignored the next time. path->polyline.append(std::move(frag_polyline)); frag_polyline.points.clear(); pt_current = path->polyline.points.back(); if (pt_current == pt_end) { // End of the path. break; } } if (!multipath.paths.empty()) { if (multipath.paths.size() == 1) { // This path was not fragmented. extrusions_in_out.push_back(new ExtrusionPath(std::move(multipath.paths.front()))); } else { // This path was fragmented. Copy the collection as a whole object, so the order inside the collection will not be changed // during the chaining of extrusions_in_out. extrusions_in_out.push_back(new ExtrusionMultiPath(std::move(multipath))); } } } // If there are any non-consumed fragments, add them separately. //FIXME this shall not happen, if the Clipper works as expected and all paths split to fragments could be re-connected. for (auto it_fragment = path_fragments.begin(); it_fragment != path_fragments.end(); ++ it_fragment) extrusion_entities_append_paths(extrusions_in_out, std::move(it_fragment->polylines), extrusion_role, it_fragment->mm3_per_mm, it_fragment->width, it_fragment->height); } void PrintObjectSupportMaterial::generate_toolpaths( const PrintObject &object, const MyLayersPtr &raft_layers, const MyLayersPtr &bottom_contacts, const MyLayersPtr &top_contacts, const MyLayersPtr &intermediate_layers, const MyLayersPtr &interface_layers) const { // Slic3r::debugf "Generating patterns\n"; // loop_interface_processor with a given circle radius. LoopInterfaceProcessor loop_interface_processor(1.5 * m_support_material_interface_flow.scaled_width()); loop_interface_processor.n_contact_loops = this->has_contact_loops() ? 1 : 0; float base_angle = Geometry::deg2rad(float(m_object_config->support_material_angle.value)); float interface_angle = Geometry::deg2rad(float(m_object_config->support_material_angle.value + 90.)); coordf_t interface_spacing = m_object_config->support_material_interface_spacing.value + m_support_material_interface_flow.spacing(); coordf_t interface_density = std::min(1., m_support_material_interface_flow.spacing() / interface_spacing); coordf_t support_spacing = m_object_config->support_material_spacing.value + m_support_material_flow.spacing(); coordf_t support_density = std::min(1., m_support_material_flow.spacing() / support_spacing); if (m_object_config->support_material_interface_layers.value == 0) { // No interface layers allowed, print everything with the base support pattern. interface_spacing = support_spacing; interface_density = support_density; } // Prepare fillers. SupportMaterialPattern support_pattern = m_object_config->support_material_pattern; bool with_sheath = m_object_config->support_material_with_sheath; InfillPattern infill_pattern = (support_pattern == smpHoneycomb ? ipHoneycomb : ipRectilinear); std::vector angles; angles.push_back(base_angle); if (support_pattern == smpRectilinearGrid) angles.push_back(interface_angle); BoundingBox bbox_object(Point(-scale_(1.), -scale_(1.0)), Point(scale_(1.), scale_(1.))); // const coordf_t link_max_length_factor = 3.; const coordf_t link_max_length_factor = 0.; float raft_angle_1st_layer = 0.f; float raft_angle_base = 0.f; float raft_angle_interface = 0.f; if (m_slicing_params.base_raft_layers > 1) { // There are all raft layer types (1st layer, base, interface & contact layers) available. raft_angle_1st_layer = interface_angle; raft_angle_base = base_angle; raft_angle_interface = interface_angle; } else if (m_slicing_params.base_raft_layers == 1 || m_slicing_params.interface_raft_layers > 1) { // 1st layer, interface & contact layers available. raft_angle_1st_layer = base_angle; if (this->has_support()) // Print 1st layer at 45 degrees from both the interface and base angles as both can land on the 1st layer. raft_angle_1st_layer += 0.7854f; raft_angle_interface = interface_angle; } else if (m_slicing_params.interface_raft_layers == 1) { // Only the contact raft layer is non-empty, which will be printed as the 1st layer. assert(m_slicing_params.base_raft_layers == 0); assert(m_slicing_params.interface_raft_layers == 1); assert(m_slicing_params.raft_layers() == 1 && raft_layers.size() == 0); } else { // No raft. assert(m_slicing_params.base_raft_layers == 0); assert(m_slicing_params.interface_raft_layers == 0); assert(m_slicing_params.raft_layers() == 0 && raft_layers.size() == 0); } // Insert the raft base layers. size_t n_raft_layers = size_t(std::max(0, int(m_slicing_params.raft_layers()) - 1)); tbb::parallel_for(tbb::blocked_range(0, n_raft_layers), [this, &object, &raft_layers, infill_pattern, &bbox_object, support_density, interface_density, raft_angle_1st_layer, raft_angle_base, raft_angle_interface, link_max_length_factor, with_sheath] (const tbb::blocked_range& range) { for (size_t support_layer_id = range.begin(); support_layer_id < range.end(); ++ support_layer_id) { assert(support_layer_id < raft_layers.size()); SupportLayer &support_layer = *object.support_layers()[support_layer_id]; assert(support_layer.support_fills.entities.empty()); MyLayer &raft_layer = *raft_layers[support_layer_id]; std::unique_ptr filler_interface = std::unique_ptr(Fill::new_from_type(ipRectilinear)); std::unique_ptr filler_support = std::unique_ptr(Fill::new_from_type(infill_pattern)); filler_interface->set_bounding_box(bbox_object); filler_support->set_bounding_box(bbox_object); // Print the support base below the support columns, or the support base for the support columns plus the contacts. if (support_layer_id > 0) { Polygons to_infill_polygons = (support_layer_id < m_slicing_params.base_raft_layers) ? raft_layer.polygons : //FIXME misusing contact_polygons for support columns. ((raft_layer.contact_polygons == nullptr) ? Polygons() : *raft_layer.contact_polygons); if (! to_infill_polygons.empty()) { Flow flow(float(m_support_material_flow.width), float(raft_layer.height), m_support_material_flow.nozzle_diameter, raft_layer.bridging); // find centerline of the external loop/extrusions ExPolygons to_infill = (support_layer_id == 0 || ! with_sheath) ? // union_ex(base_polygons, true) : offset2_ex(to_infill_polygons, float(SCALED_EPSILON), float(- SCALED_EPSILON)) : offset2_ex(to_infill_polygons, float(SCALED_EPSILON), float(- SCALED_EPSILON - 0.5*flow.scaled_width())); if (! to_infill.empty() && with_sheath) { // Draw a perimeter all around the support infill. This makes the support stable, but difficult to remove. // TODO: use brim ordering algorithm to_infill_polygons = to_polygons(to_infill); // TODO: use offset2_ex() to_infill = offset_ex(to_infill, float(- 0.4 * flow.scaled_spacing())); extrusion_entities_append_paths( support_layer.support_fills.entities, to_polylines(std::move(to_infill_polygons)), erSupportMaterial, flow.mm3_per_mm(), flow.width, flow.height); } if (! to_infill.empty()) { // We don't use $base_flow->spacing because we need a constant spacing // value that guarantees that all layers are correctly aligned. Fill *filler = filler_support.get(); filler->angle = raft_angle_base; filler->spacing = m_support_material_flow.spacing(); filler->link_max_length = coord_t(scale_(filler->spacing * link_max_length_factor / support_density)); fill_expolygons_generate_paths( // Destination support_layer.support_fills.entities, // Regions to fill std::move(to_infill), // Filler and its parameters filler, float(support_density), // Extrusion parameters erSupportMaterial, flow); } } } Fill *filler = filler_interface.get(); Flow flow = m_first_layer_flow; float density = 0.f; if (support_layer_id == 0) { // Base flange. filler->angle = raft_angle_1st_layer; filler->spacing = m_first_layer_flow.spacing(); // 70% of density on the 1st layer. density = 0.7f; } else if (support_layer_id >= m_slicing_params.base_raft_layers) { filler->angle = raft_angle_interface; // We don't use $base_flow->spacing because we need a constant spacing // value that guarantees that all layers are correctly aligned. filler->spacing = m_support_material_flow.spacing(); flow = Flow(float(m_support_material_interface_flow.width), float(raft_layer.height), m_support_material_flow.nozzle_diameter, raft_layer.bridging); density = float(interface_density); } else continue; filler->link_max_length = coord_t(scale_(filler->spacing * link_max_length_factor / density)); fill_expolygons_generate_paths( // Destination support_layer.support_fills.entities, // Regions to fill offset2_ex(raft_layer.polygons, float(SCALED_EPSILON), float(- SCALED_EPSILON)), // Filler and its parameters filler, density, // Extrusion parameters (support_layer_id < m_slicing_params.base_raft_layers) ? erSupportMaterial : erSupportMaterialInterface, flow); } }); struct LayerCacheItem { LayerCacheItem(MyLayerExtruded *layer_extruded = nullptr) : layer_extruded(layer_extruded) {} MyLayerExtruded *layer_extruded; std::vector overlapping; }; struct LayerCache { MyLayerExtruded bottom_contact_layer; MyLayerExtruded top_contact_layer; MyLayerExtruded base_layer; MyLayerExtruded interface_layer; std::vector overlaps; }; std::vector layer_caches(object.support_layers().size(), LayerCache()); tbb::parallel_for(tbb::blocked_range(n_raft_layers, object.support_layers().size()), [this, &object, &bottom_contacts, &top_contacts, &intermediate_layers, &interface_layers, &layer_caches, &loop_interface_processor, infill_pattern, &bbox_object, support_density, interface_density, interface_angle, &angles, link_max_length_factor, with_sheath] (const tbb::blocked_range& range) { // Indices of the 1st layer in their respective container at the support layer height. size_t idx_layer_bottom_contact = size_t(-1); size_t idx_layer_top_contact = size_t(-1); size_t idx_layer_intermediate = size_t(-1); size_t idx_layer_inteface = size_t(-1); std::unique_ptr filler_interface = std::unique_ptr(Fill::new_from_type(m_slicing_params.soluble_interface ? ipConcentric : ipRectilinear)); std::unique_ptr filler_support = std::unique_ptr(Fill::new_from_type(infill_pattern)); filler_interface->set_bounding_box(bbox_object); filler_support->set_bounding_box(bbox_object); for (size_t support_layer_id = range.begin(); support_layer_id < range.end(); ++ support_layer_id) { SupportLayer &support_layer = *object.support_layers()[support_layer_id]; LayerCache &layer_cache = layer_caches[support_layer_id]; // Find polygons with the same print_z. MyLayerExtruded &bottom_contact_layer = layer_cache.bottom_contact_layer; MyLayerExtruded &top_contact_layer = layer_cache.top_contact_layer; MyLayerExtruded &base_layer = layer_cache.base_layer; MyLayerExtruded &interface_layer = layer_cache.interface_layer; // Increment the layer indices to find a layer at support_layer.print_z. { auto fun = [&support_layer](const MyLayer *l){ return l->print_z >= support_layer.print_z - EPSILON; }; idx_layer_bottom_contact = idx_higher_or_equal(bottom_contacts, idx_layer_bottom_contact, fun); idx_layer_top_contact = idx_higher_or_equal(top_contacts, idx_layer_top_contact, fun); idx_layer_intermediate = idx_higher_or_equal(intermediate_layers, idx_layer_intermediate, fun); idx_layer_inteface = idx_higher_or_equal(interface_layers, idx_layer_inteface, fun); } // Copy polygons from the layers. if (idx_layer_bottom_contact < bottom_contacts.size() && bottom_contacts[idx_layer_bottom_contact]->print_z < support_layer.print_z + EPSILON) bottom_contact_layer.layer = bottom_contacts[idx_layer_bottom_contact]; if (idx_layer_top_contact < top_contacts.size() && top_contacts[idx_layer_top_contact]->print_z < support_layer.print_z + EPSILON) top_contact_layer.layer = top_contacts[idx_layer_top_contact]; if (idx_layer_inteface < interface_layers.size() && interface_layers[idx_layer_inteface]->print_z < support_layer.print_z + EPSILON) interface_layer.layer = interface_layers[idx_layer_inteface]; if (idx_layer_intermediate < intermediate_layers.size() && intermediate_layers[idx_layer_intermediate]->print_z < support_layer.print_z + EPSILON) base_layer.layer = intermediate_layers[idx_layer_intermediate]; if (m_object_config->support_material_interface_layers == 0) { // If no interface layers were requested, we treat the contact layer exactly as a generic base layer. if (m_can_merge_support_regions) { if (base_layer.could_merge(top_contact_layer)) base_layer.merge(std::move(top_contact_layer)); else if (base_layer.empty() && !top_contact_layer.empty() && !top_contact_layer.layer->bridging) std::swap(base_layer, top_contact_layer); if (base_layer.could_merge(bottom_contact_layer)) base_layer.merge(std::move(bottom_contact_layer)); else if (base_layer.empty() && !bottom_contact_layer.empty() && !bottom_contact_layer.layer->bridging) std::swap(base_layer, bottom_contact_layer); } } else { loop_interface_processor.generate(top_contact_layer, m_support_material_interface_flow); // If no loops are allowed, we treat the contact layer exactly as a generic interface layer. // Merge interface_layer into top_contact_layer, as the top_contact_layer is not synchronized and therefore it will be used // to trim other layers. if (top_contact_layer.could_merge(interface_layer)) top_contact_layer.merge(std::move(interface_layer)); } if (! interface_layer.empty() && ! base_layer.empty()) { // turn base support into interface when it's contained in our holes // (this way we get wider interface anchoring) //FIXME one wants to fill in the inner most holes of the interfaces, not all the holes. Polygons islands = top_level_islands(interface_layer.layer->polygons); polygons_append(interface_layer.layer->polygons, intersection(base_layer.layer->polygons, islands)); base_layer.layer->polygons = diff(base_layer.layer->polygons, islands); } // Top and bottom contacts, interface layers. for (size_t i = 0; i < 3; ++ i) { MyLayerExtruded &layer_ex = (i == 0) ? top_contact_layer : (i == 1 ? bottom_contact_layer : interface_layer); if (layer_ex.empty() || layer_ex.polygons_to_extrude().empty()) continue; //FIXME When paralellizing, each thread shall have its own copy of the fillers. bool interface_as_base = (&layer_ex == &interface_layer) && m_object_config->support_material_interface_layers.value == 0; //FIXME Bottom interfaces are extruded with the briding flow. Some bridging layers have its height slightly reduced, therefore // the bridging flow does not quite apply. Reduce the flow to area of an ellipse? (A = pi * a * b) Flow interface_flow( float(layer_ex.layer->bridging ? layer_ex.layer->height : (interface_as_base ? m_support_material_flow.width : m_support_material_interface_flow.width)), float(layer_ex.layer->height), m_support_material_interface_flow.nozzle_diameter, layer_ex.layer->bridging); filler_interface->angle = interface_as_base ? // If zero interface layers are configured, use the same angle as for the base layers. angles[support_layer_id % angles.size()] : // Use interface angle for the interface layers. interface_angle; filler_interface->spacing = m_support_material_interface_flow.spacing(); filler_interface->link_max_length = coord_t(scale_(filler_interface->spacing * link_max_length_factor / interface_density)); fill_expolygons_generate_paths( // Destination layer_ex.extrusions, // Regions to fill union_ex(layer_ex.polygons_to_extrude(), true), // Filler and its parameters filler_interface.get(), float(interface_density), // Extrusion parameters erSupportMaterialInterface, interface_flow); } // Base support or flange. if (! base_layer.empty() && ! base_layer.polygons_to_extrude().empty()) { //FIXME When paralellizing, each thread shall have its own copy of the fillers. Fill *filler = filler_support.get(); filler->angle = angles[support_layer_id % angles.size()]; // We don't use $base_flow->spacing because we need a constant spacing // value that guarantees that all layers are correctly aligned. Flow flow( float(base_layer.layer->bridging ? base_layer.layer->height : m_support_material_flow.width), float(base_layer.layer->height), m_support_material_flow.nozzle_diameter, base_layer.layer->bridging); filler->spacing = m_support_material_flow.spacing(); filler->link_max_length = coord_t(scale_(filler->spacing * link_max_length_factor / support_density)); float density = float(support_density); // find centerline of the external loop/extrusions ExPolygons to_infill = (support_layer_id == 0 || ! with_sheath) ? // union_ex(base_polygons, true) : offset2_ex(base_layer.polygons_to_extrude(), float(SCALED_EPSILON), float(- SCALED_EPSILON)) : offset2_ex(base_layer.polygons_to_extrude(), float(SCALED_EPSILON), float(- SCALED_EPSILON - 0.5*flow.scaled_width())); if (base_layer.layer->bottom_z < EPSILON) { // Base flange (the 1st layer). filler = filler_interface.get(); filler->angle = Geometry::deg2rad(float(m_object_config->support_material_angle.value + 90.)); density = 0.5f; flow = m_first_layer_flow; // use the proper spacing for first layer as we don't need to align // its pattern to the other layers //FIXME When paralellizing, each thread shall have its own copy of the fillers. filler->spacing = flow.spacing(); filler->link_max_length = coord_t(scale_(filler->spacing * link_max_length_factor / density)); } else if (with_sheath) { // Draw a perimeter all around the support infill. This makes the support stable, but difficult to remove. // TODO: use brim ordering algorithm Polygons to_infill_polygons = to_polygons(to_infill); // TODO: use offset2_ex() to_infill = offset_ex(to_infill, - 0.4f * float(flow.scaled_spacing())); extrusion_entities_append_paths( base_layer.extrusions, to_polylines(std::move(to_infill_polygons)), erSupportMaterial, flow.mm3_per_mm(), flow.width, flow.height); } fill_expolygons_generate_paths( // Destination base_layer.extrusions, // Regions to fill std::move(to_infill), // Filler and its parameters filler, density, // Extrusion parameters erSupportMaterial, flow); } layer_cache.overlaps.reserve(4); if (! bottom_contact_layer.empty()) layer_cache.overlaps.push_back(&bottom_contact_layer); if (! top_contact_layer.empty()) layer_cache.overlaps.push_back(&top_contact_layer); if (! interface_layer.empty()) layer_cache.overlaps.push_back(&interface_layer); if (! base_layer.empty()) layer_cache.overlaps.push_back(&base_layer); // Sort the layers with the same print_z coordinate by their heights, thickest first. std::sort(layer_cache.overlaps.begin(), layer_cache.overlaps.end(), [](const LayerCacheItem &lc1, const LayerCacheItem &lc2) { return lc1.layer_extruded->layer->height > lc2.layer_extruded->layer->height; }); // Collect the support areas with this print_z into islands, as there is no need // for retraction over these islands. Polygons polys; // Collect the extrusions, sorted by the bottom extrusion height. for (LayerCacheItem &layer_cache_item : layer_cache.overlaps) { // Collect islands to polys. layer_cache_item.layer_extruded->polygons_append(polys); // The print_z of the top contact surfaces and bottom_z of the bottom contact surfaces are "free" // in a sense that they are not synchronized with other support layers. As the top and bottom contact surfaces // are inflated to achieve a better anchoring, it may happen, that these surfaces will at least partially // overlap in Z with another support layers, leading to over-extrusion. // Mitigate the over-extrusion by modulating the extrusion rate over these regions. // The print head will follow the same print_z, but the layer thickness will be reduced // where it overlaps with another support layer. //FIXME When printing a briging path, what is an equivalent height of the squished extrudate of the same width? // Collect overlapping top/bottom surfaces. layer_cache_item.overlapping.reserve(16); coordf_t bottom_z = layer_cache_item.layer_extruded->layer->bottom_print_z() + EPSILON; for (int i = int(idx_layer_bottom_contact) - 1; i >= 0 && bottom_contacts[i]->print_z > bottom_z; -- i) layer_cache_item.overlapping.push_back(bottom_contacts[i]); for (int i = int(idx_layer_top_contact) - 1; i >= 0 && top_contacts[i]->print_z > bottom_z; -- i) layer_cache_item.overlapping.push_back(top_contacts[i]); if (layer_cache_item.layer_extruded->layer->layer_type == sltBottomContact) { // Bottom contact layer may overlap with a base layer, which may be changed to interface layer. for (int i = int(idx_layer_intermediate) - 1; i >= 0 && intermediate_layers[i]->print_z > bottom_z; -- i) layer_cache_item.overlapping.push_back(intermediate_layers[i]); for (int i = int(idx_layer_inteface) - 1; i >= 0 && interface_layers[i]->print_z > bottom_z; -- i) layer_cache_item.overlapping.push_back(interface_layers[i]); } std::sort(layer_cache_item.overlapping.begin(), layer_cache_item.overlapping.end(), MyLayersPtrCompare()); } if (! polys.empty()) expolygons_append(support_layer.support_islands.expolygons, union_ex(polys)); /* { require "Slic3r/SVG.pm"; Slic3r::SVG::output("islands_" . $z . ".svg", red_expolygons => union_ex($contact), green_expolygons => union_ex($interface), green_polylines => [ map $_->unpack->polyline, @{$layer->support_contact_fills} ], polylines => [ map $_->unpack->polyline, @{$layer->support_fills} ], ); } */ } // for each support_layer_id }); // Now modulate the support layer height in parallel. tbb::parallel_for(tbb::blocked_range(n_raft_layers, object.support_layers().size()), [this, &object, &layer_caches] (const tbb::blocked_range& range) { for (size_t support_layer_id = range.begin(); support_layer_id < range.end(); ++ support_layer_id) { SupportLayer &support_layer = *object.support_layers()[support_layer_id]; LayerCache &layer_cache = layer_caches[support_layer_id]; for (LayerCacheItem &layer_cache_item : layer_cache.overlaps) { modulate_extrusion_by_overlapping_layers(layer_cache_item.layer_extruded->extrusions, *layer_cache_item.layer_extruded->layer, layer_cache_item.overlapping); support_layer.support_fills.append(std::move(layer_cache_item.layer_extruded->extrusions)); } } }); } /* void PrintObjectSupportMaterial::clip_by_pillars( const PrintObject &object, LayersPtr &bottom_contacts, LayersPtr &top_contacts, LayersPtr &intermediate_contacts); { // this prevents supplying an empty point set to BoundingBox constructor if (top_contacts.empty()) return; coord_t pillar_size = scale_(PILLAR_SIZE); coord_t pillar_spacing = scale_(PILLAR_SPACING); // A regular grid of pillars, filling the 2D bounding box. Polygons grid; { // Rectangle with a side of 2.5x2.5mm. Polygon pillar; pillar.points.push_back(Point(0, 0)); pillar.points.push_back(Point(pillar_size, 0)); pillar.points.push_back(Point(pillar_size, pillar_size)); pillar.points.push_back(Point(0, pillar_size)); // 2D bounding box of the projection of all contact polygons. BoundingBox bbox; for (LayersPtr::const_iterator it = top_contacts.begin(); it != top_contacts.end(); ++ it) bbox.merge(get_extents((*it)->polygons)); grid.reserve(size_t(ceil(bb.size()(0) / pillar_spacing)) * size_t(ceil(bb.size()(1) / pillar_spacing))); for (coord_t x = bb.min(0); x <= bb.max(0) - pillar_size; x += pillar_spacing) { for (coord_t y = bb.min(1); y <= bb.max(1) - pillar_size; y += pillar_spacing) { grid.push_back(pillar); for (size_t i = 0; i < pillar.points.size(); ++ i) grid.back().points[i].translate(Point(x, y)); } } } // add pillars to every layer for my $i (0..n_support_z) { $shape->[$i] = [ @$grid ]; } // build capitals for my $i (0..n_support_z) { my $z = $support_z->[$i]; my $capitals = intersection( $grid, $contact->{$z} // [], ); // work on one pillar at time (if any) to prevent the capitals from being merged // but store the contact area supported by the capital because we need to make // sure nothing is left my $contact_supported_by_capitals = []; foreach my $capital (@$capitals) { // enlarge capital tops $capital = offset([$capital], +($pillar_spacing - $pillar_size)/2); push @$contact_supported_by_capitals, @$capital; for (my $j = $i-1; $j >= 0; $j--) { my $jz = $support_z->[$j]; $capital = offset($capital, -$self->interface_flow->scaled_width/2); last if !@$capitals; push @{ $shape->[$j] }, @$capital; } } // Capitals will not generally cover the whole contact area because there will be // remainders. For now we handle this situation by projecting such unsupported // areas to the ground, just like we would do with a normal support. my $contact_not_supported_by_capitals = diff( $contact->{$z} // [], $contact_supported_by_capitals, ); if (@$contact_not_supported_by_capitals) { for (my $j = $i-1; $j >= 0; $j--) { push @{ $shape->[$j] }, @$contact_not_supported_by_capitals; } } } } sub clip_with_shape { my ($self, $support, $shape) = @_; foreach my $i (keys %$support) { // don't clip bottom layer with shape so that we // can generate a continuous base flange // also don't clip raft layers next if $i == 0; next if $i < $self->object_config->raft_layers; $support->{$i} = intersection( $support->{$i}, $shape->[$i], ); } } */ } // namespace Slic3r