PrusaSlicer-NonPlainar/src/libslic3r/SLA/SLABasePool.cpp

545 lines
17 KiB
C++

#include "SLABasePool.hpp"
#include "SLABoilerPlate.hpp"
#include "boost/log/trivial.hpp"
#include "SLABoostAdapter.hpp"
#include "ClipperUtils.hpp"
//#include "SVG.hpp"
//#include "benchmark.h"
namespace Slic3r { namespace sla {
/// Convert the triangulation output to an intermediate mesh.
Contour3D convert(const Polygons& triangles, coord_t z, bool dir) {
Pointf3s points;
points.reserve(3*triangles.size());
Indices indices;
indices.reserve(points.size());
for(auto& tr : triangles) {
auto c = coord_t(points.size()), b = c++, a = c++;
if(dir) indices.emplace_back(a, b, c);
else indices.emplace_back(c, b, a);
for(auto& p : tr.points) {
points.emplace_back(unscale(x(p), y(p), z));
}
}
return {points, indices};
}
Contour3D walls(const ExPolygon& floor_plate, const ExPolygon& ceiling,
double floor_z_mm, double ceiling_z_mm) {
using std::transform; using std::back_inserter;
ExPolygon poly;
poly.contour.points = floor_plate.contour.points;
poly.holes.emplace_back(ceiling.contour);
auto& h = poly.holes.front();
std::reverse(h.points.begin(), h.points.end());
Polygons tri = triangulate(poly);
Contour3D ret;
ret.points.reserve(tri.size() * 3);
double fz = floor_z_mm;
double cz = ceiling_z_mm;
auto& rp = ret.points;
auto& rpi = ret.indices;
ret.indices.reserve(tri.size() * 3);
coord_t idx = 0;
auto hlines = h.lines();
auto is_upper = [&hlines](const Point& p) {
return std::any_of(hlines.begin(), hlines.end(),
[&p](const Line& l) {
return l.distance_to(p) < mm(1e-6);
});
};
std::for_each(tri.begin(), tri.end(),
[&rp, &rpi, &poly, &idx, is_upper, fz, cz](const Polygon& pp)
{
for(auto& p : pp.points)
if(is_upper(p))
rp.emplace_back(unscale(x(p), y(p), mm(cz)));
else rp.emplace_back(unscale(x(p), y(p), mm(fz)));
coord_t a = idx++, b = idx++, c = idx++;
if(fz > cz) rpi.emplace_back(c, b, a);
else rpi.emplace_back(a, b, c);
});
return ret;
}
/// Offsetting with clipper and smoothing the edges into a curvature.
void offset(ExPolygon& sh, coord_t distance) {
using ClipperLib::ClipperOffset;
using ClipperLib::jtRound;
using ClipperLib::etClosedPolygon;
using ClipperLib::Paths;
using ClipperLib::Path;
auto&& ctour = Slic3rMultiPoint_to_ClipperPath(sh.contour);
auto&& holes = Slic3rMultiPoints_to_ClipperPaths(sh.holes);
// If the input is not at least a triangle, we can not do this algorithm
if(ctour.size() < 3 ||
std::any_of(holes.begin(), holes.end(),
[](const Path& p) { return p.size() < 3; })
) {
BOOST_LOG_TRIVIAL(error) << "Invalid geometry for offsetting!";
return;
}
ClipperOffset offs;
offs.ArcTolerance = 0.01*mm(1);
Paths result;
offs.AddPath(ctour, jtRound, etClosedPolygon);
offs.AddPaths(holes, jtRound, etClosedPolygon);
offs.Execute(result, static_cast<double>(distance));
// Offsetting reverts the orientation and also removes the last vertex
// so boost will not have a closed polygon.
bool found_the_contour = false;
sh.holes.clear();
for(auto& r : result) {
if(ClipperLib::Orientation(r)) {
// We don't like if the offsetting generates more than one contour
// but throwing would be an overkill. Instead, we should warn the
// caller about the inability to create correct geometries
if(!found_the_contour) {
auto rr = ClipperPath_to_Slic3rPolygon(r);
sh.contour.points.swap(rr.points);
found_the_contour = true;
} else {
BOOST_LOG_TRIVIAL(warning)
<< "Warning: offsetting result is invalid!";
}
} else {
// TODO If there are multiple contours we can't be sure which hole
// belongs to the first contour. (But in this case the situation is
// bad enough to let it go...)
sh.holes.emplace_back(ClipperPath_to_Slic3rPolygon(r));
}
}
}
/// Unification of polygons (with clipper) preserving holes as well.
ExPolygons unify(const ExPolygons& shapes) {
using ClipperLib::ptSubject;
ExPolygons retv;
bool closed = true;
bool valid = true;
ClipperLib::Clipper clipper;
for(auto& path : shapes) {
auto clipperpath = Slic3rMultiPoint_to_ClipperPath(path.contour);
if(!clipperpath.empty())
valid &= clipper.AddPath(clipperpath, ptSubject, closed);
auto clipperholes = Slic3rMultiPoints_to_ClipperPaths(path.holes);
for(auto& hole : clipperholes) {
if(!hole.empty())
valid &= clipper.AddPath(hole, ptSubject, closed);
}
}
if(!valid) BOOST_LOG_TRIVIAL(warning) << "Unification of invalid shapes!";
ClipperLib::PolyTree result;
clipper.Execute(ClipperLib::ctUnion, result, ClipperLib::pftNonZero);
retv.reserve(static_cast<size_t>(result.Total()));
// Now we will recursively traverse the polygon tree and serialize it
// into an ExPolygon with holes. The polygon tree has the clipper-ish
// PolyTree structure which alternates its nodes as contours and holes
// A "declaration" of function for traversing leafs which are holes
std::function<void(ClipperLib::PolyNode*, ExPolygon&)> processHole;
// Process polygon which calls processHoles which than calls processPoly
// again until no leafs are left.
auto processPoly = [&retv, &processHole](ClipperLib::PolyNode *pptr) {
ExPolygon poly;
poly.contour.points = ClipperPath_to_Slic3rPolygon(pptr->Contour);
for(auto h : pptr->Childs) { processHole(h, poly); }
retv.push_back(poly);
};
// Body of the processHole function
processHole = [&processPoly](ClipperLib::PolyNode *pptr, ExPolygon& poly)
{
poly.holes.emplace_back();
poly.holes.back().points = ClipperPath_to_Slic3rPolygon(pptr->Contour);
for(auto c : pptr->Childs) processPoly(c);
};
// Wrapper for traversing.
auto traverse = [&processPoly] (ClipperLib::PolyNode *node)
{
for(auto ch : node->Childs) {
processPoly(ch);
}
};
// Here is the actual traverse
traverse(&result);
return retv;
}
/// Only a debug function to generate top and bottom plates from a 2D shape.
/// It is not used in the algorithm directly.
inline Contour3D roofs(const ExPolygon& poly, coord_t z_distance) {
Polygons triangles = triangulate(poly);
auto lower = convert(triangles, 0, false);
auto upper = convert(triangles, z_distance, true);
lower.merge(upper);
return lower;
}
template<class ExP, class D>
Contour3D round_edges(const ExPolygon& base_plate,
double radius_mm,
double degrees,
double ceilheight_mm,
bool dir,
ExP&& last_offset = ExP(), D&& last_height = D())
{
auto ob = base_plate;
auto ob_prev = ob;
double wh = ceilheight_mm, wh_prev = wh;
Contour3D curvedwalls;
int steps = 15; // int(std::ceil(10*std::pow(radius_mm, 1.0/3)));
double stepx = radius_mm / steps;
coord_t s = dir? 1 : -1;
degrees = std::fmod(degrees, 180);
if(degrees >= 90) {
for(int i = 1; i <= steps; ++i) {
ob = base_plate;
double r2 = radius_mm * radius_mm;
double xx = i*stepx;
double x2 = xx*xx;
double stepy = std::sqrt(r2 - x2);
offset(ob, s*mm(xx));
wh = ceilheight_mm - radius_mm + stepy;
Contour3D pwalls;
pwalls = walls(ob, ob_prev, wh, wh_prev);
curvedwalls.merge(pwalls);
ob_prev = ob;
wh_prev = wh;
}
}
double tox = radius_mm - radius_mm*std::sin(degrees * PI / 180);
int tos = int(tox / stepx);
for(int i = 1; i <= tos; ++i) {
ob = base_plate;
double r2 = radius_mm * radius_mm;
double xx = radius_mm - i*stepx;
double x2 = xx*xx;
double stepy = std::sqrt(r2 - x2);
offset(ob, s*mm(xx));
wh = ceilheight_mm - radius_mm - stepy;
Contour3D pwalls;
pwalls = walls(ob_prev, ob, wh_prev, wh);
curvedwalls.merge(pwalls);
ob_prev = ob;
wh_prev = wh;
}
last_offset = std::move(ob);
last_height = wh;
return curvedwalls;
}
/// Generating the concave part of the 3D pool with the bottom plate and the
/// side walls.
Contour3D inner_bed(const ExPolygon& poly, double depth_mm,
double begin_h_mm = 0) {
Polygons triangles = triangulate(poly);
coord_t depth = mm(depth_mm);
coord_t begin_h = mm(begin_h_mm);
auto bottom = convert(triangles, -depth + begin_h, false);
auto lines = poly.lines();
// Generate outer walls
auto fp = [](const Point& p, Point::coord_type z) {
return unscale(x(p), y(p), z);
};
for(auto& l : lines) {
auto s = coord_t(bottom.points.size());
bottom.points.emplace_back(fp(l.a, -depth + begin_h));
bottom.points.emplace_back(fp(l.b, -depth + begin_h));
bottom.points.emplace_back(fp(l.a, begin_h));
bottom.points.emplace_back(fp(l.b, begin_h));
bottom.indices.emplace_back(s + 3, s + 1, s);
bottom.indices.emplace_back(s + 2, s + 3, s);
}
return bottom;
}
inline Point centroid(Points& pp) {
Point c;
switch(pp.size()) {
case 0: break;
case 1: c = pp.front(); break;
case 2: c = (pp[0] + pp[1]) / 2; break;
default: {
auto MAX = std::numeric_limits<Point::coord_type>::max();
auto MIN = std::numeric_limits<Point::coord_type>::min();
Point min = {MAX, MAX}, max = {MIN, MIN};
for(auto& p : pp) {
if(p(0) < min(0)) min(0) = p(0);
if(p(1) < min(1)) min(1) = p(1);
if(p(0) > max(0)) max(0) = p(0);
if(p(1) > max(1)) max(1) = p(1);
}
c(0) = min(0) + (max(0) - min(0)) / 2;
c(1) = min(1) + (max(1) - min(1)) / 2;
// TODO: fails for non convex cluster
// c = std::accumulate(pp.begin(), pp.end(), Point{0, 0});
// x(c) /= coord_t(pp.size()); y(c) /= coord_t(pp.size());
break;
}
}
return c;
}
inline Point centroid(const ExPolygon& poly) {
return poly.contour.centroid();
}
/// A fake concave hull that is constructed by connecting separate shapes
/// with explicit bridges. Bridges are generated from each shape's centroid
/// to the center of the "scene" which is the centroid calculated from the shape
/// centroids (a star is created...)
ExPolygons concave_hull(const ExPolygons& polys, double max_dist_mm = 50)
{
namespace bgi = boost::geometry::index;
using SpatElement = std::pair<BoundingBox, unsigned>;
using SpatIndex = bgi::rtree< SpatElement, bgi::rstar<16, 4> >;
if(polys.empty()) return ExPolygons();
ExPolygons punion = unify(polys); // could be redundant
if(punion.size() == 1) return punion;
// We get the centroids of all the islands in the 2D slice
Points centroids; centroids.reserve(punion.size());
std::transform(punion.begin(), punion.end(), std::back_inserter(centroids),
[](const ExPolygon& poly) { return centroid(poly); });
SpatIndex boxindex; unsigned idx = 0;
std::for_each(punion.begin(), punion.end(),
[&boxindex, &idx](const ExPolygon& expo) {
BoundingBox bb(expo);
boxindex.insert(std::make_pair(bb, idx++));
});
// Centroid of the centroids of islands. This is where the additional
// connector sticks are routed.
Point cc = centroid(centroids);
punion.reserve(punion.size() + centroids.size());
idx = 0;
std::transform(centroids.begin(), centroids.end(),
std::back_inserter(punion),
[&punion, &boxindex, cc, max_dist_mm, &idx](const Point& c)
{
double dx = x(c) - x(cc), dy = y(c) - y(cc);
double l = std::sqrt(dx * dx + dy * dy);
double nx = dx / l, ny = dy / l;
double max_dist = mm(max_dist_mm);
ExPolygon& expo = punion[idx++];
BoundingBox querybb(expo);
querybb.offset(max_dist);
std::vector<SpatElement> result;
boxindex.query(bgi::intersects(querybb), std::back_inserter(result));
if(result.size() <= 1) return ExPolygon();
ExPolygon r;
auto& ctour = r.contour.points;
ctour.reserve(3);
ctour.emplace_back(cc);
Point d(coord_t(mm(1)*nx), coord_t(mm(1)*ny));
ctour.emplace_back(c + Point( -y(d), x(d) ));
ctour.emplace_back(c + Point( y(d), -x(d) ));
offset(r, mm(1));
return r;
});
punion = unify(punion);
return punion;
}
void base_plate(const TriangleMesh &mesh, ExPolygons &output, float h,
float layerh)
{
TriangleMesh m = mesh;
TriangleMeshSlicer slicer(&m);
auto bb = mesh.bounding_box();
float gnd = float(bb.min(Z));
std::vector<float> heights = {float(bb.min(Z))};
for(float hi = gnd + layerh; hi <= gnd + h; hi += layerh)
heights.emplace_back(hi);
std::vector<ExPolygons> out; out.reserve(size_t(std::ceil(h/layerh)));
slicer.slice(heights, &out, [](){});
size_t count = 0; for(auto& o : out) count += o.size();
ExPolygons tmp; tmp.reserve(count);
for(auto& o : out) for(auto& e : o) tmp.emplace_back(std::move(e));
output = unify(tmp);
for(auto& o : output) o = o.simplify(0.1/SCALING_FACTOR).front();
}
void create_base_pool(const ExPolygons &ground_layer, TriangleMesh& out,
const PoolConfig& cfg)
{
double mdist = 2*(1.8*cfg.min_wall_thickness_mm + 4*cfg.edge_radius_mm) +
cfg.max_merge_distance_mm;
auto concavehs = concave_hull(ground_layer, mdist);
for(ExPolygon& concaveh : concavehs) {
if(concaveh.contour.points.empty()) return;
concaveh.holes.clear();
const coord_t WALL_THICKNESS = mm(cfg.min_wall_thickness_mm);
const coord_t WALL_DISTANCE = mm(2*cfg.edge_radius_mm) +
coord_t(0.8*WALL_THICKNESS);
const coord_t HEIGHT = mm(cfg.min_wall_height_mm);
auto outer_base = concaveh;
offset(outer_base, WALL_THICKNESS+WALL_DISTANCE);
auto inner_base = outer_base;
offset(inner_base, -WALL_THICKNESS);
inner_base.holes.clear(); outer_base.holes.clear();
ExPolygon top_poly;
top_poly.contour = outer_base.contour;
top_poly.holes.emplace_back(inner_base.contour);
auto& tph = top_poly.holes.back().points;
std::reverse(tph.begin(), tph.end());
Contour3D pool;
ExPolygon ob = outer_base; double wh = 0;
// now we will calculate the angle or portion of the circle from
// pi/2 that will connect perfectly with the bottom plate.
// this is a tangent point calculation problem and the equation can
// be found for example here:
// http://www.ambrsoft.com/TrigoCalc/Circles2/CirclePoint/CirclePointDistance.htm
// the y coordinate would be:
// y = cy + (r^2*py - r*px*sqrt(px^2 + py^2 - r^2) / (px^2 + py^2)
// where px and py are the coordinates of the point outside the circle
// cx and cy are the circle center, r is the radius
// to get the angle we use arcsin function and subtract 90 degrees then
// flip the sign to get the right input to the round_edge function.
double r = cfg.edge_radius_mm;
double cy = 0;
double cx = 0;
double px = cfg.min_wall_thickness_mm;
double py = r - cfg.min_wall_height_mm;
double pxcx = px - cx;
double pycy = py - cy;
double b_2 = pxcx*pxcx + pycy*pycy;
double r_2 = r*r;
double D = std::sqrt(b_2 - r_2);
double vy = (r_2*pycy - r*pxcx*D) / b_2;
double phi = -(std::asin(vy/r) * 180 / PI - 90);
auto curvedwalls = round_edges(ob,
r,
phi, // 170 degrees
0, // z position of the input plane
true,
ob, wh);
pool.merge(curvedwalls);
ExPolygon ob_contr = ob;
ob_contr.holes.clear();
auto pwalls = walls(ob_contr, inner_base, wh, -cfg.min_wall_height_mm);
pool.merge(pwalls);
Polygons top_triangles, bottom_triangles;
triangulate(top_poly, top_triangles);
triangulate(inner_base, bottom_triangles);
auto top_plate = convert(top_triangles, 0, false);
auto bottom_plate = convert(bottom_triangles, -HEIGHT, true);
ob = inner_base; wh = 0;
// rounded edge generation for the inner bed
curvedwalls = round_edges(ob,
cfg.edge_radius_mm,
90, // 90 degrees
0, // z position of the input plane
false,
ob, wh);
pool.merge(curvedwalls);
auto innerbed = inner_bed(ob, cfg.min_wall_height_mm/2 + wh, wh);
pool.merge(top_plate);
pool.merge(bottom_plate);
pool.merge(innerbed);
out.merge(mesh(pool));
}
}
}
}