PrusaSlicer-NonPlainar/lib/Slic3r/Print.pm

917 lines
39 KiB
Perl

package Slic3r::Print;
use Moo;
use File::Basename qw(basename fileparse);
use File::Spec;
use List::Util qw(max);
use Math::ConvexHull::MonotoneChain qw(convex_hull);
use Slic3r::ExtrusionPath ':roles';
use Slic3r::Geometry qw(X Y Z X1 Y1 X2 Y2 MIN PI scale unscale move_points nearest_point);
use Slic3r::Geometry::Clipper qw(diff_ex union_ex intersection_ex offset JT_ROUND JT_SQUARE);
use Time::HiRes qw(gettimeofday tv_interval);
has 'config' => (is => 'rw', default => sub { Slic3r::Config->new_from_defaults }, trigger => 1);
has 'extra_variables' => (is => 'rw', default => sub {{}});
has 'objects' => (is => 'rw', default => sub {[]});
has 'total_extrusion_length' => (is => 'rw');
has 'processing_time' => (is => 'rw');
has 'extruders' => (is => 'rw', default => sub {[]});
has 'regions' => (is => 'rw', default => sub {[]});
has 'support_material_flow' => (is => 'rw');
has 'first_layer_support_material_flow' => (is => 'rw');
# ordered collection of extrusion paths to build skirt loops
has 'skirt' => (
is => 'rw',
#isa => 'ArrayRef[Slic3r::ExtrusionLoop]',
default => sub { [] },
);
# ordered collection of extrusion paths to build a brim
has 'brim' => (
is => 'rw',
#isa => 'ArrayRef[Slic3r::ExtrusionLoop]',
default => sub { [] },
);
sub BUILD {
my $self = shift;
# call this manually because the 'default' coderef doesn't trigger the trigger
$self->_trigger_config;
}
sub _trigger_config {
my $self = shift;
# store config in a handy place
$Slic3r::Config = $self->config;
# legacy with existing config files
$self->config->set('first_layer_height', $self->config->layer_height)
if !$self->config->first_layer_height;
$self->config->set_ifndef('small_perimeter_speed', $self->config->perimeter_speed);
$self->config->set_ifndef('bridge_speed', $self->config->infill_speed);
$self->config->set_ifndef('solid_infill_speed', $self->config->infill_speed);
$self->config->set_ifndef('top_solid_infill_speed', $self->config->solid_infill_speed);
$self->config->set_ifndef('top_solid_layers', $self->config->solid_layers);
$self->config->set_ifndef('bottom_solid_layers', $self->config->solid_layers);
# G-code flavors
$self->config->set('extrusion_axis', 'A') if $self->config->gcode_flavor eq 'mach3';
$self->config->set('extrusion_axis', '') if $self->config->gcode_flavor eq 'no-extrusion';
}
sub add_model {
my $self = shift;
my ($model) = @_;
# append/merge materials and preserve a mapping between the original material ID
# and our numeric material index
my %materials = ();
{
my @material_ids = sort keys %{$model->materials};
@material_ids = (0) if !@material_ids;
for (my $i = $self->regions_count; $i < @material_ids; $i++) {
push @{$self->regions}, Slic3r::Print::Region->new;
$materials{$material_ids[$i]} = $#{$self->regions};
}
}
foreach my $object (@{ $model->objects }) {
my @meshes = (); # by region_id
foreach my $volume (@{$object->volumes}) {
# should the object contain multiple volumes of the same material, merge them
my $region_id = defined $volume->material_id ? $materials{$volume->material_id} : 0;
my $mesh = $volume->mesh->clone;
$meshes[$region_id] = $meshes[$region_id]
? Slic3r::TriangleMesh->merge($meshes[$region_id], $mesh)
: $mesh;
}
foreach my $mesh (@meshes) {
next unless $mesh;
$mesh->check_manifoldness;
if ($object->instances) {
# we ignore the per-instance rotation currently and only
# consider the first one
$mesh->rotate($object->instances->[0]->rotation);
}
$mesh->rotate($Slic3r::Config->rotate);
$mesh->scale($Slic3r::Config->scale / &Slic3r::SCALING_FACTOR);
}
my $complete_mesh = Slic3r::TriangleMesh->merge(grep defined $_, @meshes);
# initialize print object
my $print_object = Slic3r::Print::Object->new(
print => $self,
meshes => [ @meshes ],
size => [ $complete_mesh->size ],
input_file => $object->input_file
);
push @{$self->objects}, $print_object;
# align object to origin
{
my @extents = $complete_mesh->extents;
foreach my $mesh (grep defined $_, @meshes) {
$mesh->move(map -$extents[$_][MIN], X,Y,Z);
}
}
if ($object->instances) {
# replace the default [0,0] instance with the custom ones
@{$print_object->copies} = map [ scale $_->offset->[X], scale $_->offset->[Y] ], @{$object->instances};
}
}
}
sub validate {
my $self = shift;
if ($Slic3r::Config->complete_objects) {
# check horizontal clearance
{
my @a = ();
for my $obj_idx (0 .. $#{$self->objects}) {
my $clearance;
{
my @points = map [ @$_[X,Y] ], map @{$_->vertices}, @{$self->objects->[$obj_idx]->meshes};
my $convex_hull = Slic3r::Polygon->new(convex_hull(\@points));
$clearance = +($convex_hull->offset(scale $Slic3r::Config->extruder_clearance_radius / 2, 1, JT_ROUND))[0];
}
for my $copy (@{$self->objects->[$obj_idx]->copies}) {
my $copy_clearance = $clearance->clone;
$copy_clearance->translate(@$copy);
if (@{ intersection_ex(\@a, [$copy_clearance]) }) {
die "Some objects are too close; your extruder will collide with them.\n";
}
@a = map @$_, @{union_ex([ @a, $copy_clearance ])};
}
}
}
# check vertical clearance
{
my @obj_copies = $self->object_copies;
pop @obj_copies; # ignore the last copy: its height doesn't matter
my $scaled_clearance = scale $Slic3r::Config->extruder_clearance_height;
if (grep { +($_->size)[Z] > $scaled_clearance } map @{$self->objects->[$_->[0]]->meshes}, @obj_copies) {
die "Some objects are too tall and cannot be printed without extruder collisions.\n";
}
}
}
}
sub init_extruders {
my $self = shift;
# map regions to extruders (ghetto mapping for now)
my %extruder_mapping = map { $_ => $_ } 0..$#{$self->regions};
# initialize all extruder(s) we need
my @used_extruders = (
0,
(map $self->config->get("${_}_extruder")-1, qw(perimeter infill support_material)),
(values %extruder_mapping),
);
for my $extruder_id (keys %{{ map {$_ => 1} @used_extruders }}) {
$self->extruders->[$extruder_id] = Slic3r::Extruder->new(
id => $extruder_id,
map { $_ => $self->config->get($_)->[$extruder_id] // $self->config->get($_)->[0] } #/
@{&Slic3r::Extruder::OPTIONS}
);
}
# calculate default flows
$Slic3r::flow = $self->extruders->[0]->make_flow(
width => $self->config->extrusion_width,
);
$Slic3r::first_layer_flow = $self->extruders->[0]->make_flow(
layer_height => $self->config->get_value('first_layer_height'),
width => $self->config->first_layer_extrusion_width,
);
# calculate regions' flows
for my $region_id (0 .. $#{$self->regions}) {
my $region = $self->regions->[$region_id];
# per-role extruders and flows
for (qw(perimeter infill)) {
$region->extruders->{$_} = ($self->regions_count > 1)
? $self->extruders->[$extruder_mapping{$region_id}]
: $self->extruders->[$self->config->get("${_}_extruder")-1];
$region->flows->{$_} = $region->extruders->{$_}->make_flow(
width => $self->config->get("${_}_extrusion_width") || $self->config->extrusion_width,
);
$region->first_layer_flows->{$_} = $region->extruders->{$_}->make_flow(
layer_height => $self->config->get_value('first_layer_height'),
width => $self->config->first_layer_extrusion_width,
);
}
}
# calculate support material flow
if ($self->config->support_material) {
my $extruder = $self->extruders->[$self->config->support_material_extruder-1];
$self->support_material_flow($extruder->make_flow(
width => $self->config->support_material_extrusion_width || $self->config->extrusion_width,
));
$self->first_layer_support_material_flow($extruder->make_flow(
layer_height => $self->config->get_value('first_layer_height'),
width => $self->config->first_layer_extrusion_width,
));
}
Slic3r::debugf "Default flow width = %s (spacing = %s)\n",
$Slic3r::flow->width, $Slic3r::flow->spacing;
}
sub object_copies {
my $self = shift;
my @oc = ();
for my $obj_idx (0 .. $#{$self->objects}) {
push @oc, map [ $obj_idx, $_ ], @{$self->objects->[$obj_idx]->copies};
}
return @oc;
}
sub layer_count {
my $self = shift;
my $count = 0;
foreach my $object (@{$self->objects}) {
$count = @{$object->layers} if @{$object->layers} > $count;
}
return $count;
}
sub regions_count {
my $self = shift;
return scalar @{$self->regions};
}
sub duplicate {
my $self = shift;
if ($Slic3r::Config->duplicate_grid->[X] > 1 || $Slic3r::Config->duplicate_grid->[Y] > 1) {
if (@{$self->objects} > 1) {
die "Grid duplication is not supported with multiple objects\n";
}
my $object = $self->objects->[0];
# generate offsets for copies
my $dist = scale $Slic3r::Config->duplicate_distance;
@{$self->objects->[0]->copies} = ();
for my $x_copy (1..$Slic3r::Config->duplicate_grid->[X]) {
for my $y_copy (1..$Slic3r::Config->duplicate_grid->[Y]) {
push @{$self->objects->[0]->copies}, [
($object->size->[X] + $dist) * ($x_copy-1),
($object->size->[Y] + $dist) * ($y_copy-1),
];
}
}
} elsif ($Slic3r::Config->duplicate > 1) {
foreach my $object (@{$self->objects}) {
@{$object->copies} = map [0,0], 1..$Slic3r::Config->duplicate;
}
$self->arrange_objects;
}
}
sub arrange_objects {
my $self = shift;
my $total_parts = scalar map @{$_->copies}, @{$self->objects};
my $partx = max(map $_->size->[X], @{$self->objects});
my $party = max(map $_->size->[Y], @{$self->objects});
my @positions = Slic3r::Geometry::arrange
($total_parts, $partx, $party, (map scale $_, @{$Slic3r::Config->bed_size}), scale $Slic3r::Config->min_object_distance, $self->config);
@{$_->copies} = splice @positions, 0, scalar @{$_->copies} for @{$self->objects};
}
sub bounding_box {
my $self = shift;
my @points = ();
foreach my $obj_idx (0 .. $#{$self->objects}) {
my $object = $self->objects->[$obj_idx];
foreach my $copy (@{$self->objects->[$obj_idx]->copies}) {
push @points,
[ $copy->[X], $copy->[Y] ],
[ $copy->[X] + $object->size->[X], $copy->[Y] ],
[ $copy->[X] + $object->size->[X], $copy->[Y] + $object->size->[Y] ],
[ $copy->[X], $copy->[Y] + $object->size->[Y] ];
}
}
return Slic3r::Geometry::bounding_box(\@points);
}
sub size {
my $self = shift;
my @bb = $self->bounding_box;
return [ $bb[X2] - $bb[X1], $bb[Y2] - $bb[Y1] ];
}
sub export_gcode {
my $self = shift;
my %params = @_;
$self->init_extruders;
my $status_cb = $params{status_cb} || sub {};
my $t0 = [gettimeofday];
# skein the STL into layers
# each layer has surfaces with holes
$status_cb->(10, "Processing triangulated mesh");
$_->slice(keep_meshes => $params{keep_meshes}) for @{$self->objects};
# make perimeters
# this will add a set of extrusion loops to each layer
# as well as generate infill boundaries
$status_cb->(20, "Generating perimeters");
$_->make_perimeters for @{$self->objects};
# simplify slices (both layer and region slices),
# we only need the max resolution for perimeters
foreach my $layer (map @{$_->layers}, @{$self->objects}) {
$_->simplify(scale &Slic3r::RESOLUTION)
for @{$layer->slices}, (map $_->expolygon, map @{$_->slices}, @{$layer->regions});
}
# this will clip $layer->surfaces to the infill boundaries
# and split them in top/bottom/internal surfaces;
$status_cb->(30, "Detecting solid surfaces");
$_->detect_surfaces_type for @{$self->objects};
# decide what surfaces are to be filled
$status_cb->(35, "Preparing infill surfaces");
$_->prepare_fill_surfaces for map @{$_->regions}, map @{$_->layers}, @{$self->objects};
# this will detect bridges and reverse bridges
# and rearrange top/bottom/internal surfaces
$status_cb->(45, "Detect bridges");
$_->process_bridges for map @{$_->regions}, map @{$_->layers}, @{$self->objects};
# detect which fill surfaces are near external layers
# they will be split in internal and internal-solid surfaces
$status_cb->(60, "Generating horizontal shells");
$_->discover_horizontal_shells for @{$self->objects};
# free memory
$_->surfaces(undef) for map @{$_->regions}, map @{$_->layers}, @{$self->objects};
# combine fill surfaces to honor the "infill every N layers" option
$status_cb->(70, "Combining infill");
$_->combine_infill for @{$self->objects};
# this will generate extrusion paths for each layer
$status_cb->(80, "Infilling layers");
{
my $fill_maker = Slic3r::Fill->new('print' => $self);
Slic3r::parallelize(
items => sub {
my @items = (); # [obj_idx, layer_id]
for my $obj_idx (0 .. $#{$self->objects}) {
for my $region_id (0 .. ($self->regions_count-1)) {
push @items, map [$obj_idx, $_, $region_id], 0..($self->objects->[$obj_idx]->layer_count-1);
}
}
@items;
},
thread_cb => sub {
my $q = shift;
$Slic3r::Geometry::Clipper::clipper = Math::Clipper->new;
my $fills = {};
while (defined (my $obj_layer = $q->dequeue)) {
my ($obj_idx, $layer_id, $region_id) = @$obj_layer;
$fills->{$obj_idx} ||= {};
$fills->{$obj_idx}{$layer_id} ||= {};
$fills->{$obj_idx}{$layer_id}{$region_id} = [
$fill_maker->make_fill($self->objects->[$obj_idx]->layers->[$layer_id]->regions->[$region_id]),
];
}
return $fills;
},
collect_cb => sub {
my $fills = shift;
foreach my $obj_idx (keys %$fills) {
my $object = $self->objects->[$obj_idx];
foreach my $layer_id (keys %{$fills->{$obj_idx}}) {
my $layer = $object->layers->[$layer_id];
foreach my $region_id (keys %{$fills->{$obj_idx}{$layer_id}}) {
$layer->regions->[$region_id]->fills($fills->{$obj_idx}{$layer_id}{$region_id});
}
}
}
},
no_threads_cb => sub {
foreach my $layerm (map @{$_->regions}, map @{$_->layers}, @{$self->objects}) {
$layerm->fills([ $fill_maker->make_fill($layerm) ]);
}
},
);
}
# generate support material
if ($Slic3r::Config->support_material) {
$status_cb->(85, "Generating support material");
$_->generate_support_material for @{$self->objects};
}
# free memory (note that support material needs fill_surfaces)
$_->fill_surfaces(undef) for map @{$_->regions}, map @{$_->layers}, @{$self->objects};
# make skirt
$status_cb->(88, "Generating skirt");
$self->make_skirt;
$self->make_brim; # must come after make_skirt
# output everything to a G-code file
my $output_file = $self->expanded_output_filepath($params{output_file});
$status_cb->(90, "Exporting G-code to $output_file");
$self->write_gcode($output_file);
# run post-processing scripts
if (@{$Slic3r::Config->post_process}) {
$status_cb->(95, "Running post-processing scripts");
$Slic3r::Config->setenv;
for (@{$Slic3r::Config->post_process}) {
Slic3r::debugf " '%s' '%s'\n", $_, $output_file;
system($_, $output_file);
}
}
# output some statistics
$self->processing_time(tv_interval($t0));
printf "Done. Process took %d minutes and %.3f seconds\n",
int($self->processing_time/60),
$self->processing_time - int($self->processing_time/60)*60;
# TODO: more statistics!
printf "Filament required: %.1fmm (%.1fcm3)\n",
$self->total_extrusion_length, $self->total_extrusion_volume;
}
sub export_svg {
my $self = shift;
my %params = @_;
# this shouldn't be needed, but we're currently relying on ->make_surfaces() which
# calls ->perimeter_flow
$self->init_extruders;
$_->slice(keep_meshes => $params{keep_meshes}) for @{$self->objects};
$self->arrange_objects;
my $output_file = $self->expanded_output_filepath($params{output_file});
$output_file =~ s/\.gcode$/.svg/i;
open my $fh, ">", $output_file or die "Failed to open $output_file for writing\n";
print "Exporting to $output_file...";
my $print_size = $self->size;
print $fh sprintf <<"EOF", unscale($print_size->[X]), unscale($print_size->[Y]);
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<!DOCTYPE svg PUBLIC "-//W3C//DTD SVG 1.0//EN" "http://www.w3.org/TR/2001/REC-SVG-20010904/DTD/svg10.dtd">
<svg width="%s" height="%s" xmlns="http://www.w3.org/2000/svg" xmlns:svg="http://www.w3.org/2000/svg" xmlns:xlink="http://www.w3.org/1999/xlink" xmlns:slic3r="http://slic3r.org/namespaces/slic3r">
<!--
Generated using Slic3r $Slic3r::VERSION
http://slic3r.org/
-->
EOF
my $print_polygon = sub {
my ($polygon, $type) = @_;
printf $fh qq{ <polygon slic3r:type="%s" points="%s" style="fill: %s" />\n},
$type, (join ' ', map { join ',', map unscale $_, @$_ } @$polygon),
($type eq 'contour' ? 'white' : 'black');
};
my @previous_layer_slices = ();
for my $layer_id (0..$self->layer_count-1) {
my @layers = map $_->layers->[$layer_id], @{$self->objects};
printf $fh qq{ <g id="layer%d" slic3r:z="%s">\n}, $layer_id, unscale +(grep defined $_, @layers)[0]->slice_z;
my @current_layer_slices = ();
for my $obj_idx (0 .. $#{$self->objects}) {
my $layer = $self->objects->[$obj_idx]->layers->[$layer_id] or next;
# sort slices so that the outermost ones come first
my @slices = sort { $a->contour->encloses_point($b->contour->[0]) ? 0 : 1 } @{$layer->slices};
foreach my $copy (@{$self->objects->[$obj_idx]->copies}) {
foreach my $slice (@slices) {
my $expolygon = $slice->clone;
$expolygon->translate(@$copy);
$print_polygon->($expolygon->contour, 'contour');
$print_polygon->($_, 'hole') for $expolygon->holes;
push @current_layer_slices, $expolygon;
}
}
}
# generate support material
if ($Slic3r::Config->support_material && $layer_id > 0) {
my (@supported_slices, @unsupported_slices) = ();
foreach my $expolygon (@current_layer_slices) {
my $intersection = intersection_ex(
[ map @$_, @previous_layer_slices ],
$expolygon,
);
@$intersection
? push @supported_slices, $expolygon
: push @unsupported_slices, $expolygon;
}
my @supported_points = map @$_, @$_, @supported_slices;
foreach my $expolygon (@unsupported_slices) {
# look for the nearest point to this island among all
# supported points
my $support_point = nearest_point($expolygon->contour->[0], \@supported_points)
or next;
my $anchor_point = nearest_point($support_point, $expolygon->contour);
printf $fh qq{ <line x1="%s" y1="%s" x2="%s" y2="%s" style="stroke-width: 2; stroke: white" />\n},
map @$_, $support_point, $anchor_point;
}
}
print $fh qq{ </g>\n};
@previous_layer_slices = @current_layer_slices;
}
print $fh "</svg>\n";
close $fh;
print "Done.\n";
}
sub make_skirt {
my $self = shift;
return unless $Slic3r::Config->skirts > 0;
# collect points from all layers contained in skirt height
my $skirt_height = $Slic3r::Config->skirt_height;
$skirt_height = $self->layer_count if $skirt_height > $self->layer_count;
my @points = ();
foreach my $obj_idx (0 .. $#{$self->objects}) {
my @layers = map $self->objects->[$obj_idx]->layer($_), 0..($skirt_height-1);
my @layer_points = (
(map @$_, map @$_, map @{$_->slices}, @layers),
(map @$_, map @{$_->thin_walls}, map @{$_->regions}, @layers),
(map @{$_->unpack->polyline}, map @{$_->support_fills->paths}, grep $_->support_fills, @layers),
);
push @points, map move_points($_, @layer_points), @{$self->objects->[$obj_idx]->copies};
}
return if @points < 3; # at least three points required for a convex hull
# find out convex hull
my $convex_hull = convex_hull(\@points);
# draw outlines from outside to inside
for (my $i = $Slic3r::Config->skirts; $i > 0; $i--) {
my $distance = scale ($Slic3r::Config->skirt_distance + ($Slic3r::first_layer_flow->spacing * $i));
my $outline = Math::Clipper::offset([$convex_hull], $distance, &Slic3r::SCALING_FACTOR * 100, JT_ROUND);
push @{$self->skirt}, Slic3r::ExtrusionLoop->pack(
polygon => Slic3r::Polygon->new(@{$outline->[0]}),
role => EXTR_ROLE_SKIRT,
flow_spacing => $Slic3r::first_layer_flow->spacing,
);
}
}
sub make_brim {
my $self = shift;
return unless $Slic3r::Config->brim_width > 0;
my $grow_distance = $Slic3r::first_layer_flow->scaled_width / 2;
my @islands = (); # array of polygons
foreach my $obj_idx (0 .. $#{$self->objects}) {
my $layer0 = $self->objects->[$obj_idx]->layers->[0];
my @object_islands = (
(map $_->contour, @{$layer0->slices}),
(map { $_->isa('Slic3r::Polygon') ? $_ : $_->grow($grow_distance) } map @{$_->thin_walls}, @{$layer0->regions}),
(map $_->unpack->polyline->grow($grow_distance), map @{$_->support_fills->paths}, grep $_->support_fills, $layer0),
);
foreach my $copy (@{$self->objects->[$obj_idx]->copies}) {
push @islands, map $_->clone->translate(@$copy), @object_islands;
}
}
# if brim touches skirt, make it around skirt too
if ($Slic3r::Config->skirt_distance + (($Slic3r::Config->skirts - 1) * $Slic3r::first_layer_flow->spacing) <= $Slic3r::Config->brim_width) {
push @islands, map $_->unpack->split_at_first_point->polyline->grow($grow_distance), @{$self->skirt};
}
my $num_loops = sprintf "%.0f", $Slic3r::Config->brim_width / $Slic3r::first_layer_flow->width;
for my $i (reverse 1 .. $num_loops) {
# JT_SQUARE ensures no vertex is outside the given offset distance
push @{$self->brim}, Slic3r::ExtrusionLoop->pack(
polygon => Slic3r::Polygon->new($_),
role => EXTR_ROLE_SKIRT,
flow_spacing => $Slic3r::first_layer_flow->spacing,
) for @{Math::Clipper::offset(\@islands, $i * $Slic3r::first_layer_flow->scaled_spacing, 100, JT_SQUARE)};
# TODO: we need the offset inwards/offset outwards logic to avoid overlapping extrusions
}
}
sub write_gcode {
my $self = shift;
my ($file) = @_;
# open output gcode file
open my $fh, ">", $file
or die "Failed to open $file for writing\n";
# write some information
my @lt = localtime;
printf $fh "; generated by Slic3r $Slic3r::VERSION on %04d-%02d-%02d at %02d:%02d:%02d\n\n",
$lt[5] + 1900, $lt[4]+1, $lt[3], $lt[2], $lt[1], $lt[0];
print $fh "; $_\n" foreach split /\R/, $Slic3r::Config->notes;
print $fh "\n" if $Slic3r::Config->notes;
for (qw(layer_height perimeters top_solid_layers bottom_solid_layers fill_density perimeter_speed infill_speed travel_speed scale)) {
printf $fh "; %s = %s\n", $_, $Slic3r::Config->$_;
}
for (qw(nozzle_diameter filament_diameter extrusion_multiplier)) {
printf $fh "; %s = %s\n", $_, $Slic3r::Config->$_->[0];
}
printf $fh "; single wall width = %.2fmm\n", $Slic3r::flow->width;
printf $fh "; first layer single wall width = %.2fmm\n", $Slic3r::first_layer_flow->width
if $Slic3r::first_layer_flow;
print $fh "\n";
# set up our extruder object
my $gcodegen = Slic3r::GCode->new(
multiple_extruders => (@{$self->extruders} > 1),
);
my $min_print_speed = 60 * $Slic3r::Config->min_print_speed;
my $dec = $gcodegen->dec;
print $fh $gcodegen->set_fan(0, 1) if $Slic3r::Config->cooling && $Slic3r::Config->disable_fan_first_layers;
# write start commands to file
printf $fh $gcodegen->set_bed_temperature($Slic3r::Config->first_layer_bed_temperature, 1),
if $Slic3r::Config->first_layer_bed_temperature && $Slic3r::Config->start_gcode !~ /M190/i;
my $print_first_layer_temperature = sub {
for my $t (grep $self->extruders->[$_], 0 .. $#{$Slic3r::Config->first_layer_temperature}) {
printf $fh $gcodegen->set_temperature($self->extruders->[$t]->first_layer_temperature, 0, $t)
if $self->extruders->[$t]->first_layer_temperature;
}
};
$print_first_layer_temperature->();
printf $fh "%s\n", $Slic3r::Config->replace_options($Slic3r::Config->start_gcode);
for my $t (grep $self->extruders->[$_], 0 .. $#{$Slic3r::Config->first_layer_temperature}) {
printf $fh $gcodegen->set_temperature($self->extruders->[$t]->first_layer_temperature, 1, $t)
if $self->extruders->[$t]->first_layer_temperature && $Slic3r::Config->start_gcode !~ /M109/i;
}
print $fh "G90 ; use absolute coordinates\n";
print $fh "G21 ; set units to millimeters\n";
if ($Slic3r::Config->gcode_flavor =~ /^(?:reprap|teacup)$/) {
printf $fh $gcodegen->reset_e;
if ($Slic3r::Config->gcode_flavor =~ /^(?:reprap|makerbot)$/) {
if ($Slic3r::Config->use_relative_e_distances) {
print $fh "M83 ; use relative distances for extrusion\n";
} else {
print $fh "M82 ; use absolute distances for extrusion\n";
}
}
}
# calculate X,Y shift to center print around specified origin
my @print_bb = $self->bounding_box;
my @shift = (
$Slic3r::Config->print_center->[X] - (unscale ($print_bb[X2] - $print_bb[X1]) / 2) - unscale $print_bb[X1],
$Slic3r::Config->print_center->[Y] - (unscale ($print_bb[Y2] - $print_bb[Y1]) / 2) - unscale $print_bb[Y1],
);
# prepare the logic to print one layer
my $skirt_done = 0; # count of skirt layers done
my $brim_done = 0;
my $extrude_layer = sub {
my ($layer_id, $object_copies) = @_;
my $gcode = "";
if ($layer_id == 1) {
for my $t (grep $self->extruders->[$_], 0 .. $#{$Slic3r::Config->temperature}) {
$gcode .= $gcodegen->set_temperature($self->extruders->[$t]->temperature, 0, $t)
if $self->extruders->[$t]->temperature && $self->extruders->[$t]->temperature != $self->extruders->[$t]->first_layer_temperature;
}
$gcode .= $gcodegen->set_bed_temperature($Slic3r::Config->bed_temperature)
if $Slic3r::Config->bed_temperature && $Slic3r::Config->bed_temperature != $Slic3r::Config->first_layer_bed_temperature;
}
# set new layer, but don't move Z as support material interfaces may need an intermediate one
$gcode .= $gcodegen->change_layer($self->objects->[$object_copies->[0][0]]->layers->[$layer_id], dont_move_z => 1);
$gcodegen->elapsed_time(0);
# extrude skirt
if ($skirt_done < $Slic3r::Config->skirt_height) {
$gcodegen->shift_x($shift[X]);
$gcodegen->shift_y($shift[Y]);
$gcode .= $gcodegen->set_acceleration($Slic3r::Config->perimeter_acceleration);
# skip skirt if we have a large brim
if ($layer_id < $Slic3r::Config->skirt_height) {
# distribute skirt loops across all extruders
for my $i (0 .. $#{$self->skirt}) {
$gcode .= $gcodegen->set_extruder($self->extruders->[ ($i/@{$self->extruders}) % @{$self->extruders} ]);
$gcode .= $gcodegen->extrude_loop($self->skirt->[$i], 'skirt');
}
}
$skirt_done++;
}
# extrude brim
if ($layer_id == 0 && !$brim_done) {
$gcode .= $gcodegen->set_extruder($self->extruders->[$Slic3r::Config->support_material_extruder-1]);
$gcodegen->shift_x($shift[X]);
$gcodegen->shift_y($shift[Y]);
$gcode .= $gcodegen->extrude_loop($_, 'brim') for @{$self->brim};
$brim_done = 1;
}
for my $obj_copy (@$object_copies) {
my ($obj_idx, $copy) = @$obj_copy;
my $layer = $self->objects->[$obj_idx]->layers->[$layer_id];
# retract explicitely because changing the shift_[xy] properties below
# won't always trigger the automatic retraction
$gcode .= $gcodegen->retract;
$gcodegen->shift_x($shift[X] + unscale $copy->[X]);
$gcodegen->shift_y($shift[Y] + unscale $copy->[Y]);
# extrude support material before other things because it might use a lower Z
# and also because we avoid travelling on other things when printing it
if ($Slic3r::Config->support_material) {
$gcode .= $gcodegen->move_z($layer->support_material_interface_z)
if @{ $layer->support_interface_fills->paths };
$gcode .= $gcodegen->set_extruder($self->extruders->[$Slic3r::Config->support_material_extruder-1]);
$gcode .= $gcodegen->extrude_path($_, 'support material interface')
for $layer->support_interface_fills->shortest_path($gcodegen->last_pos);
$gcode .= $gcodegen->move_z($layer->print_z);
$gcode .= $gcodegen->extrude_path($_, 'support material')
for $layer->support_fills->shortest_path($gcodegen->last_pos);
}
# set actual Z
$gcode .= $gcodegen->move_z($layer->print_z);
foreach my $region_id (0 .. ($self->regions_count-1)) {
my $layerm = $layer->regions->[$region_id];
my $region = $self->regions->[$region_id];
# extrude perimeters
if (@{ $layerm->perimeters }) {
$gcode .= $gcodegen->set_extruder($region->extruders->{perimeter});
$gcode .= $gcodegen->extrude($_, 'perimeter') for @{ $layerm->perimeters };
}
# extrude fills
if (@{ $layerm->fills }) {
$gcode .= $gcodegen->set_extruder($region->extruders->{infill});
$gcode .= $gcodegen->set_acceleration($Slic3r::Config->infill_acceleration);
for my $fill (@{ $layerm->fills }) {
if ($fill->isa('Slic3r::ExtrusionPath::Collection')) {
$gcode .= $gcodegen->extrude($_, 'fill')
for $fill->shortest_path($gcodegen->last_pos);
} else {
$gcode .= $gcodegen->extrude($fill, 'fill') ;
}
}
}
}
}
return if !$gcode;
my $fan_speed = $Slic3r::Config->fan_always_on ? $Slic3r::Config->min_fan_speed : 0;
my $speed_factor = 1;
if ($Slic3r::Config->cooling) {
my $layer_time = $gcodegen->elapsed_time;
Slic3r::debugf "Layer %d estimated printing time: %d seconds\n", $layer_id, $layer_time;
if ($layer_time < $Slic3r::Config->slowdown_below_layer_time) {
$fan_speed = $Slic3r::Config->max_fan_speed;
$speed_factor = $layer_time / $Slic3r::Config->slowdown_below_layer_time;
} elsif ($layer_time < $Slic3r::Config->fan_below_layer_time) {
$fan_speed = $Slic3r::Config->max_fan_speed - ($Slic3r::Config->max_fan_speed - $Slic3r::Config->min_fan_speed)
* ($layer_time - $Slic3r::Config->slowdown_below_layer_time)
/ ($Slic3r::Config->fan_below_layer_time - $Slic3r::Config->slowdown_below_layer_time); #/
}
Slic3r::debugf " fan = %d%%, speed = %d%%\n", $fan_speed, $speed_factor * 100;
if ($speed_factor < 1) {
$gcode =~ s/^(?=.*? [XY])(?=.*? E)(?<!;_BRIDGE_FAN_START\n)(G1 .*?F)(\d+(?:\.\d+)?)/
my $new_speed = $2 * $speed_factor;
$1 . sprintf("%.${dec}f", $new_speed < $min_print_speed ? $min_print_speed : $new_speed)
/gexm;
}
$fan_speed = 0 if $layer_id < $Slic3r::Config->disable_fan_first_layers;
}
$gcode = $gcodegen->set_fan($fan_speed) . $gcode;
# bridge fan speed
if (!$Slic3r::Config->cooling || $Slic3r::Config->bridge_fan_speed == 0 || $layer_id < $Slic3r::Config->disable_fan_first_layers) {
$gcode =~ s/^;_BRIDGE_FAN_(?:START|END)\n//gm;
} else {
$gcode =~ s/^;_BRIDGE_FAN_START\n/ $gcodegen->set_fan($Slic3r::Config->bridge_fan_speed, 1) /gmex;
$gcode =~ s/^;_BRIDGE_FAN_END\n/ $gcodegen->set_fan($fan_speed, 1) /gmex;
}
return $gcode;
};
# do all objects for each layer
if ($Slic3r::Config->complete_objects) {
# print objects from the smallest to the tallest to avoid collisions
# when moving onto next object starting point
my @obj_idx = sort { $self->objects->[$a]->layer_count <=> $self->objects->[$b]->layer_count } 0..$#{$self->objects};
my $finished_objects = 0;
for my $obj_idx (@obj_idx) {
for my $copy (@{ $self->objects->[$obj_idx]->copies }) {
# move to the origin position for the copy we're going to print.
# this happens before Z goes down to layer 0 again, so that
# no collision happens hopefully.
if ($finished_objects > 0) {
$gcodegen->shift_x($shift[X] + unscale $copy->[X]);
$gcodegen->shift_y($shift[Y] + unscale $copy->[Y]);
print $fh $gcodegen->retract;
print $fh $gcodegen->G0(Slic3r::Point->new(0,0), undef, 0, 'move to origin position for next object');
}
for my $layer_id (0..$#{$self->objects->[$obj_idx]->layers}) {
# if we are printing the bottom layer of an object, and we have already finished
# another one, set first layer temperatures. this happens before the Z move
# is triggered, so machine has more time to reach such temperatures
if ($layer_id == 0 && $finished_objects > 0) {
printf $fh $gcodegen->set_bed_temperature($Slic3r::Config->first_layer_bed_temperature),
if $Slic3r::Config->first_layer_bed_temperature;
$print_first_layer_temperature->();
}
print $fh $extrude_layer->($layer_id, [[ $obj_idx, $copy ]]);
}
$finished_objects++;
}
}
} else {
for my $layer_id (0..$self->layer_count-1) {
my @object_copies = ();
for my $obj_idx (grep $self->objects->[$_]->layers->[$layer_id], 0..$#{$self->objects}) {
push @object_copies, map [ $obj_idx, $_ ], @{ $self->objects->[$obj_idx]->copies };
}
print $fh $extrude_layer->($layer_id, \@object_copies);
}
}
# save statistic data
$self->total_extrusion_length($gcodegen->total_extrusion_length);
# write end commands to file
print $fh $gcodegen->retract;
print $fh $gcodegen->set_fan(0);
print $fh "M501 ; reset acceleration\n" if $Slic3r::Config->acceleration;
printf $fh "%s\n", $Slic3r::Config->replace_options($Slic3r::Config->end_gcode);
printf $fh "; filament used = %.1fmm (%.1fcm3)\n",
$self->total_extrusion_length, $self->total_extrusion_volume;
# close our gcode file
close $fh;
}
sub total_extrusion_volume {
my $self = shift;
return $self->total_extrusion_length * ($self->extruders->[0]->filament_diameter**2) * PI/4 / 1000;
}
# this method will return the supplied input file path after expanding its
# format variables with their values
sub expanded_output_filepath {
my $self = shift;
my ($path, $input_file) = @_;
# if no input file was supplied, take the first one from our objects
$input_file ||= $self->objects->[0]->input_file;
# if output path is an existing directory, we take that and append
# the specified filename format
$path = File::Spec->join($path, $Slic3r::Config->output_filename_format) if ($path && -d $path);
# if no explicit output file was defined, we take the input
# file directory and append the specified filename format
$path ||= (fileparse($input_file))[1] . $Slic3r::Config->output_filename_format;
my $input_filename = my $input_filename_base = basename($input_file);
$input_filename_base =~ s/\.(?:stl|amf(?:\.xml)?)$//i;
return $Slic3r::Config->replace_options($path, {
input_filename => $input_filename,
input_filename_base => $input_filename_base,
%{ $self->extra_variables },
});
}
1;