653 lines
20 KiB
C++
653 lines
20 KiB
C++
#define CATCH_CONFIG_MAIN
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#include <catch2/catch.hpp>
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#include <unordered_set>
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#include <unordered_map>
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#include <random>
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// Debug
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#include <fstream>
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#include "libslic3r/libslic3r.h"
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#include "libslic3r/Format/OBJ.hpp"
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#include "libslic3r/SLAPrint.hpp"
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#include "libslic3r/TriangleMesh.hpp"
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#include "libslic3r/SLA/SLAPad.hpp"
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#include "libslic3r/SLA/SLASupportTreeBuilder.hpp"
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#include "libslic3r/SLA/SLASupportTreeBuildsteps.hpp"
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#include "libslic3r/SLA/SLAAutoSupports.hpp"
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#include "libslic3r/SLA/SLARaster.hpp"
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#include "libslic3r/MTUtils.hpp"
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#include "libslic3r/SVG.hpp"
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#include "libslic3r/Format/OBJ.hpp"
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#if defined(WIN32) || defined(_WIN32)
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#define PATH_SEPARATOR R"(\)"
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#else
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#define PATH_SEPARATOR R"(/)"
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#endif
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namespace {
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using namespace Slic3r;
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TriangleMesh load_model(const std::string &obj_filename)
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{
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TriangleMesh mesh;
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auto fpath = TEST_DATA_DIR PATH_SEPARATOR + obj_filename;
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load_obj(fpath.c_str(), &mesh);
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return mesh;
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}
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enum e_validity {
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ASSUME_NO_EMPTY = 1,
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ASSUME_MANIFOLD = 2,
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ASSUME_NO_REPAIR = 4
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};
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void check_validity(const TriangleMesh &input_mesh,
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int flags = ASSUME_NO_EMPTY | ASSUME_MANIFOLD |
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ASSUME_NO_REPAIR)
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{
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TriangleMesh mesh{input_mesh};
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if (flags & ASSUME_NO_EMPTY) {
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REQUIRE_FALSE(mesh.empty());
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} else if (mesh.empty())
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return; // If it can be empty and it is, there is nothing left to do.
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REQUIRE(stl_validate(&mesh.stl));
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bool do_update_shared_vertices = false;
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mesh.repair(do_update_shared_vertices);
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if (flags & ASSUME_NO_REPAIR) {
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REQUIRE_FALSE(mesh.needed_repair());
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}
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if (flags & ASSUME_MANIFOLD) {
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mesh.require_shared_vertices();
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if (!mesh.is_manifold()) mesh.WriteOBJFile("non_manifold.obj");
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REQUIRE(mesh.is_manifold());
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}
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}
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struct PadByproducts
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{
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ExPolygons model_contours;
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ExPolygons support_contours;
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TriangleMesh mesh;
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};
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void test_pad(const std::string & obj_filename,
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const sla::PadConfig &padcfg,
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PadByproducts & out)
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{
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REQUIRE(padcfg.validate().empty());
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TriangleMesh mesh = load_model(obj_filename);
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REQUIRE_FALSE(mesh.empty());
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// Create pad skeleton only from the model
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Slic3r::sla::pad_blueprint(mesh, out.model_contours);
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REQUIRE_FALSE(out.model_contours.empty());
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// Create the pad geometry for the model contours only
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Slic3r::sla::create_pad({}, out.model_contours, out.mesh, padcfg);
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check_validity(out.mesh);
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auto bb = out.mesh.bounding_box();
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REQUIRE(bb.max.z() - bb.min.z() == Approx(padcfg.full_height()));
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}
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void test_pad(const std::string & obj_filename,
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const sla::PadConfig &padcfg = {})
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{
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PadByproducts byproducts;
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test_pad(obj_filename, padcfg, byproducts);
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}
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struct SupportByproducts
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{
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std::string obj_fname;
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std::vector<float> slicegrid;
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std::vector<ExPolygons> model_slices;
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sla::SupportTreeBuilder supporttree;
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TriangleMesh input_mesh;
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};
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const constexpr float CLOSING_RADIUS = 0.005f;
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void check_support_tree_integrity(const sla::SupportTreeBuilder &stree,
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const sla::SupportConfig &cfg)
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{
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double gnd = stree.ground_level;
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double H1 = cfg.max_solo_pillar_height_mm;
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double H2 = cfg.max_dual_pillar_height_mm;
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for (const sla::Head &head : stree.heads()) {
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REQUIRE((!head.is_valid() || head.pillar_id != sla::ID_UNSET ||
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head.bridge_id != sla::ID_UNSET));
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}
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for (const sla::Pillar &pillar : stree.pillars()) {
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if (std::abs(pillar.endpoint().z() - gnd) < EPSILON) {
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double h = pillar.height;
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if (h > H1) REQUIRE(pillar.links >= 1);
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else if(h > H2) { REQUIRE(pillar.links >= 2); }
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}
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REQUIRE(pillar.links <= cfg.pillar_cascade_neighbors);
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REQUIRE(pillar.bridges <= cfg.max_bridges_on_pillar);
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}
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double max_bridgelen = 0.;
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auto chck_bridge = [&cfg](const sla::Bridge &bridge, double &max_brlen) {
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Vec3d n = bridge.endp - bridge.startp;
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double d = sla::distance(n);
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max_brlen = std::max(d, max_brlen);
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double z = n.z();
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double polar = std::acos(z / d);
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double slope = -polar + PI / 2.;
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REQUIRE(std::abs(slope) >= cfg.bridge_slope - EPSILON);
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};
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for (auto &bridge : stree.bridges()) chck_bridge(bridge, max_bridgelen);
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REQUIRE(max_bridgelen <= cfg.max_bridge_length_mm);
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max_bridgelen = 0;
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for (auto &bridge : stree.crossbridges()) chck_bridge(bridge, max_bridgelen);
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double md = cfg.max_pillar_link_distance_mm / std::cos(-cfg.bridge_slope);
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REQUIRE(max_bridgelen <= md);
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}
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void test_supports(const std::string & obj_filename,
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const sla::SupportConfig &supportcfg,
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SupportByproducts & out)
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{
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using namespace Slic3r;
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TriangleMesh mesh = load_model(obj_filename);
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REQUIRE_FALSE(mesh.empty());
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TriangleMeshSlicer slicer{&mesh};
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auto bb = mesh.bounding_box();
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double zmin = bb.min.z();
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double zmax = bb.max.z();
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double gnd = zmin - supportcfg.object_elevation_mm;
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auto layer_h = 0.05f;
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out.slicegrid = grid(float(gnd), float(zmax), layer_h);
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slicer.slice(out.slicegrid , CLOSING_RADIUS, &out.model_slices, []{});
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// Create the special index-triangle mesh with spatial indexing which
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// is the input of the support point and support mesh generators
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sla::EigenMesh3D emesh{mesh};
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// Create the support point generator
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sla::SLAAutoSupports::Config autogencfg;
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autogencfg.head_diameter = float(2 * supportcfg.head_front_radius_mm);
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sla::SLAAutoSupports point_gen{emesh, out.model_slices, out.slicegrid,
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autogencfg, [] {}, [](int) {}};
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// Get the calculated support points.
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std::vector<sla::SupportPoint> support_points = point_gen.output();
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int validityflags = ASSUME_NO_REPAIR;
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// If there is no elevation, support points shall be removed from the
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// bottom of the object.
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if (std::abs(supportcfg.object_elevation_mm) < EPSILON) {
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sla::remove_bottom_points(support_points, zmin,
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supportcfg.base_height_mm);
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} else {
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// Should be support points at least on the bottom of the model
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REQUIRE_FALSE(support_points.empty());
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// Also the support mesh should not be empty.
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validityflags |= ASSUME_NO_EMPTY;
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}
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// Generate the actual support tree
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sla::SupportTreeBuilder treebuilder;
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treebuilder.build(sla::SupportableMesh{emesh, support_points, supportcfg});
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check_support_tree_integrity(treebuilder, supportcfg);
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const TriangleMesh &output_mesh = treebuilder.retrieve_mesh();
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check_validity(output_mesh, validityflags);
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// Quick check if the dimensions and placement of supports are correct
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auto obb = output_mesh.bounding_box();
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double allowed_zmin = zmin - supportcfg.object_elevation_mm;
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if (std::abs(supportcfg.object_elevation_mm) < EPSILON)
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allowed_zmin = zmin - 2 * supportcfg.head_back_radius_mm;
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REQUIRE(obb.min.z() >= allowed_zmin);
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REQUIRE(obb.max.z() <= zmax);
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// Move out the support tree into the byproducts, we can examine it further
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// in various tests.
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out.obj_fname = std::move(obj_filename);
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out.supporttree = std::move(treebuilder);
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out.input_mesh = std::move(mesh);
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}
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void test_supports(const std::string & obj_filename,
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const sla::SupportConfig &supportcfg = {})
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{
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SupportByproducts byproducts;
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test_supports(obj_filename, supportcfg, byproducts);
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}
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void export_failed_case(const std::vector<ExPolygons> &support_slices,
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const SupportByproducts &byproducts)
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{
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for (size_t n = 0; n < support_slices.size(); ++n) {
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const ExPolygons &sup_slice = support_slices[n];
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const ExPolygons &mod_slice = byproducts.model_slices[n];
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Polygons intersections = intersection(sup_slice, mod_slice);
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std::stringstream ss;
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if (!intersections.empty()) {
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ss << byproducts.obj_fname << std::setprecision(4) << n << ".svg";
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SVG svg(ss.str());
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svg.draw(sup_slice, "green");
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svg.draw(mod_slice, "blue");
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svg.draw(intersections, "red");
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svg.Close();
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}
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}
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TriangleMesh m;
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byproducts.supporttree.retrieve_full_mesh(m);
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m.merge(byproducts.input_mesh);
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m.repair();
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m.require_shared_vertices();
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m.WriteOBJFile(byproducts.obj_fname.c_str());
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}
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void test_support_model_collision(
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const std::string & obj_filename,
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const sla::SupportConfig &input_supportcfg = {})
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{
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SupportByproducts byproducts;
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sla::SupportConfig supportcfg = input_supportcfg;
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// Set head penetration to a small negative value which should ensure that
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// the supports will not touch the model body.
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supportcfg.head_penetration_mm = -0.15;
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// TODO: currently, the tailheads penetrating into the model body do not
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// respect the penetration parameter properly. No issues were reported so
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// far but we should definitely fix this.
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supportcfg.ground_facing_only = true;
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test_supports(obj_filename, supportcfg, byproducts);
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// Slice the support mesh given the slice grid of the model.
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std::vector<ExPolygons> support_slices =
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byproducts.supporttree.slice(byproducts.slicegrid, CLOSING_RADIUS);
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// The slices originate from the same slice grid so the numbers must match
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bool support_mesh_is_empty =
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byproducts.supporttree.retrieve_mesh(sla::MeshType::Pad).empty() &&
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byproducts.supporttree.retrieve_mesh(sla::MeshType::Support).empty();
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if (support_mesh_is_empty)
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REQUIRE(support_slices.empty());
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else
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REQUIRE(support_slices.size() == byproducts.model_slices.size());
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bool notouch = true;
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for (size_t n = 0; notouch && n < support_slices.size(); ++n) {
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const ExPolygons &sup_slice = support_slices[n];
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const ExPolygons &mod_slice = byproducts.model_slices[n];
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Polygons intersections = intersection(sup_slice, mod_slice);
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notouch = notouch && intersections.empty();
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}
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if (!notouch) export_failed_case(support_slices, byproducts);
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REQUIRE(notouch);
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}
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const char * const BELOW_PAD_TEST_OBJECTS[] = {
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"20mm_cube.obj",
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"V.obj",
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};
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const char * const AROUND_PAD_TEST_OBJECTS[] = {
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"20mm_cube.obj",
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"V.obj",
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"frog_legs.obj",
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"cube_with_concave_hole_enlarged.obj",
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};
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const char *const SUPPORT_TEST_MODELS[] = {
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"cube_with_concave_hole_enlarged_standing.obj",
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"A_upsidedown.obj",
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"extruder_idler.obj"
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};
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} // namespace
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// Test pair hash for 'nums' random number pairs.
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template <class I, class II> void test_pairhash()
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{
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const constexpr size_t nums = 1000;
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I A[nums] = {0}, B[nums] = {0};
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std::unordered_set<I> CH;
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std::unordered_map<II, std::pair<I, I>> ints;
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std::random_device rd;
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std::mt19937 gen(rd());
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const I Ibits = int(sizeof(I) * CHAR_BIT);
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const II IIbits = int(sizeof(II) * CHAR_BIT);
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int bits = IIbits / 2 < Ibits ? Ibits / 2 : Ibits;
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if (std::is_signed<I>::value) bits -= 1;
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const I Imin = std::is_signed<I>::value ? -I(std::pow(2., bits)) : 0;
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const I Imax = I(std::pow(2., bits) - 1);
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std::uniform_int_distribution<I> dis(Imin, Imax);
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for (size_t i = 0; i < nums;) {
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I a = dis(gen);
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if (CH.find(a) == CH.end()) { CH.insert(a); A[i] = a; ++i; }
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}
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for (size_t i = 0; i < nums;) {
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I b = dis(gen);
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if (CH.find(b) == CH.end()) { CH.insert(b); B[i] = b; ++i; }
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}
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for (size_t i = 0; i < nums; ++i) {
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I a = A[i], b = B[i];
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REQUIRE(a != b);
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II hash_ab = sla::pairhash<I, II>(a, b);
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II hash_ba = sla::pairhash<I, II>(b, a);
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REQUIRE(hash_ab == hash_ba);
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auto it = ints.find(hash_ab);
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if (it != ints.end()) {
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REQUIRE((
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(it->second.first == a && it->second.second == b) ||
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(it->second.first == b && it->second.second == a)
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));
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} else
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ints[hash_ab] = std::make_pair(a, b);
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}
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}
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TEST_CASE("Pillar pairhash should be unique", "[SLASupportGeneration]") {
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test_pairhash<int, int>();
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test_pairhash<int, long>();
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test_pairhash<unsigned, unsigned>();
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test_pairhash<unsigned, unsigned long>();
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}
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TEST_CASE("Flat pad geometry is valid", "[SLASupportGeneration]") {
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sla::PadConfig padcfg;
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// Disable wings
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padcfg.wall_height_mm = .0;
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for (auto &fname : BELOW_PAD_TEST_OBJECTS) test_pad(fname, padcfg);
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}
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TEST_CASE("WingedPadGeometryIsValid", "[SLASupportGeneration]") {
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sla::PadConfig padcfg;
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// Add some wings to the pad to test the cavity
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padcfg.wall_height_mm = 1.;
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for (auto &fname : BELOW_PAD_TEST_OBJECTS) test_pad(fname, padcfg);
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}
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TEST_CASE("FlatPadAroundObjectIsValid", "[SLASupportGeneration]") {
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sla::PadConfig padcfg;
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// Add some wings to the pad to test the cavity
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padcfg.wall_height_mm = 0.;
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// padcfg.embed_object.stick_stride_mm = 0.;
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padcfg.embed_object.enabled = true;
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padcfg.embed_object.everywhere = true;
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for (auto &fname : AROUND_PAD_TEST_OBJECTS) test_pad(fname, padcfg);
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}
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TEST_CASE("WingedPadAroundObjectIsValid", "[SLASupportGeneration]") {
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sla::PadConfig padcfg;
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// Add some wings to the pad to test the cavity
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padcfg.wall_height_mm = 1.;
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padcfg.embed_object.enabled = true;
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padcfg.embed_object.everywhere = true;
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for (auto &fname : AROUND_PAD_TEST_OBJECTS) test_pad(fname, padcfg);
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}
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TEST_CASE("ElevatedSupportGeometryIsValid", "[SLASupportGeneration]") {
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sla::SupportConfig supportcfg;
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supportcfg.object_elevation_mm = 5.;
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for (auto fname : SUPPORT_TEST_MODELS) test_supports(fname);
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}
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TEST_CASE("FloorSupportGeometryIsValid", "[SLASupportGeneration]") {
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sla::SupportConfig supportcfg;
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supportcfg.object_elevation_mm = 0;
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for (auto &fname: SUPPORT_TEST_MODELS) test_supports(fname, supportcfg);
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}
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TEST_CASE("ElevatedSupportsDoNotPierceModel", "[SLASupportGeneration]") {
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sla::SupportConfig supportcfg;
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for (auto fname : SUPPORT_TEST_MODELS)
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test_support_model_collision(fname, supportcfg);
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}
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TEST_CASE("FloorSupportsDoNotPierceModel", "[SLASupportGeneration]") {
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sla::SupportConfig supportcfg;
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supportcfg.object_elevation_mm = 0;
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for (auto fname : SUPPORT_TEST_MODELS)
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test_support_model_collision(fname, supportcfg);
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}
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TEST_CASE("DefaultRasterShouldBeEmpty", "[SLARasterOutput]") {
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sla::Raster raster;
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REQUIRE(raster.empty());
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}
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TEST_CASE("InitializedRasterShouldBeNONEmpty", "[SLARasterOutput]") {
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// Default Prusa SL1 display parameters
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sla::Raster::Resolution res{2560, 1440};
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sla::Raster::PixelDim pixdim{120. / res.width_px, 68. / res.height_px};
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sla::Raster raster;
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raster.reset(res, pixdim);
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REQUIRE_FALSE(raster.empty());
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REQUIRE(raster.resolution().width_px == res.width_px);
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REQUIRE(raster.resolution().height_px == res.height_px);
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REQUIRE(raster.pixel_dimensions().w_mm == Approx(pixdim.w_mm));
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REQUIRE(raster.pixel_dimensions().h_mm == Approx(pixdim.h_mm));
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}
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using TPixel = uint8_t;
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static constexpr const TPixel FullWhite = 255;
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static constexpr const TPixel FullBlack = 0;
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template <class A, int N> constexpr int arraysize(const A (&)[N]) { return N; }
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static void check_raster_transformations(sla::Raster::Orientation o,
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sla::Raster::TMirroring mirroring)
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{
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double disp_w = 120., disp_h = 68.;
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sla::Raster::Resolution res{2560, 1440};
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sla::Raster::PixelDim pixdim{disp_w / res.width_px, disp_h / res.height_px};
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auto bb = BoundingBox({0, 0}, {scaled(disp_w), scaled(disp_h)});
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sla::Raster::Trafo trafo{o, mirroring};
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trafo.origin_x = bb.center().x();
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trafo.origin_y = bb.center().y();
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sla::Raster raster{res, pixdim, trafo};
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|
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// create box of size 32x32 pixels (not 1x1 to avoid antialiasing errors)
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coord_t pw = 32 * coord_t(std::ceil(scaled<double>(pixdim.w_mm)));
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coord_t ph = 32 * coord_t(std::ceil(scaled<double>(pixdim.h_mm)));
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ExPolygon box;
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box.contour.points = {{-pw, -ph}, {pw, -ph}, {pw, ph}, {-pw, ph}};
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|
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double tr_x = scaled<double>(20.), tr_y = tr_x;
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box.translate(tr_x, tr_y);
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ExPolygon expected_box = box;
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|
|
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// Now calculate the position of the translated box according to output
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// trafo.
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if (o == sla::Raster::Orientation::roPortrait) expected_box.rotate(PI / 2.);
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|
|
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if (mirroring[X])
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for (auto &p : expected_box.contour.points) p.x() = -p.x();
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|
|
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if (mirroring[Y])
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for (auto &p : expected_box.contour.points) p.y() = -p.y();
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|
|
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raster.draw(box);
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|
|
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Point expected_coords = expected_box.contour.bounding_box().center();
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double rx = unscaled(expected_coords.x() + bb.center().x()) / pixdim.w_mm;
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double ry = unscaled(expected_coords.y() + bb.center().y()) / pixdim.h_mm;
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auto w = size_t(std::floor(rx));
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auto h = res.height_px - size_t(std::floor(ry));
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|
|
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REQUIRE((w < res.width_px && h < res.height_px));
|
|
|
|
auto px = raster.read_pixel(w, h);
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|
|
|
if (px != FullWhite) {
|
|
sla::PNGImage img;
|
|
std::fstream outf("out.png", std::ios::out);
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|
|
|
outf << img.serialize(raster);
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|
}
|
|
|
|
REQUIRE(px == FullWhite);
|
|
}
|
|
|
|
TEST_CASE("MirroringShouldBeCorrect", "[SLARasterOutput]") {
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|
sla::Raster::TMirroring mirrorings[] = {sla::Raster::NoMirror,
|
|
sla::Raster::MirrorX,
|
|
sla::Raster::MirrorY,
|
|
sla::Raster::MirrorXY};
|
|
|
|
sla::Raster::Orientation orientations[] = {sla::Raster::roLandscape,
|
|
sla::Raster::roPortrait};
|
|
for (auto orientation : orientations)
|
|
for (auto &mirror : mirrorings)
|
|
check_raster_transformations(orientation, mirror);
|
|
}
|
|
|
|
static ExPolygon square_with_hole(double v)
|
|
{
|
|
ExPolygon poly;
|
|
coord_t V = scaled(v / 2.);
|
|
|
|
poly.contour.points = {{-V, -V}, {V, -V}, {V, V}, {-V, V}};
|
|
poly.holes.emplace_back();
|
|
V = V / 2;
|
|
poly.holes.front().points = {{-V, V}, {V, V}, {V, -V}, {-V, -V}};
|
|
return poly;
|
|
}
|
|
|
|
static double pixel_area(TPixel px, const sla::Raster::PixelDim &pxdim)
|
|
{
|
|
return (pxdim.h_mm * pxdim.w_mm) * px * 1. / (FullWhite - FullBlack);
|
|
}
|
|
|
|
static double raster_white_area(const sla::Raster &raster)
|
|
{
|
|
if (raster.empty()) return std::nan("");
|
|
|
|
auto res = raster.resolution();
|
|
double a = 0;
|
|
|
|
for (size_t x = 0; x < res.width_px; ++x)
|
|
for (size_t y = 0; y < res.height_px; ++y) {
|
|
auto px = raster.read_pixel(x, y);
|
|
a += pixel_area(px, raster.pixel_dimensions());
|
|
}
|
|
|
|
return a;
|
|
}
|
|
|
|
static double predict_error(const ExPolygon &p, const sla::Raster::PixelDim &pd)
|
|
{
|
|
auto lines = p.lines();
|
|
double pix_err = pixel_area(FullWhite, pd) / 2.;
|
|
|
|
// Worst case is when a line is parallel to the shorter axis of one pixel,
|
|
// when the line will be composed of the max number of pixels
|
|
double pix_l = std::min(pd.h_mm, pd.w_mm);
|
|
|
|
double error = 0.;
|
|
for (auto &l : lines)
|
|
error += (unscaled(l.length()) / pix_l) * pix_err;
|
|
|
|
return error;
|
|
}
|
|
|
|
TEST_CASE("RasterizedPolygonAreaShouldMatch", "[SLARasterOutput]") {
|
|
double disp_w = 120., disp_h = 68.;
|
|
sla::Raster::Resolution res{2560, 1440};
|
|
sla::Raster::PixelDim pixdim{disp_w / res.width_px, disp_h / res.height_px};
|
|
|
|
sla::Raster raster{res, pixdim};
|
|
auto bb = BoundingBox({0, 0}, {scaled(disp_w), scaled(disp_h)});
|
|
|
|
ExPolygon poly = square_with_hole(10.);
|
|
poly.translate(bb.center().x(), bb.center().y());
|
|
raster.draw(poly);
|
|
|
|
double a = poly.area() / (scaled<double>(1.) * scaled(1.));
|
|
double ra = raster_white_area(raster);
|
|
double diff = std::abs(a - ra);
|
|
|
|
REQUIRE(diff <= predict_error(poly, pixdim));
|
|
|
|
raster.clear();
|
|
poly = square_with_hole(60.);
|
|
poly.translate(bb.center().x(), bb.center().y());
|
|
raster.draw(poly);
|
|
|
|
a = poly.area() / (scaled<double>(1.) * scaled(1.));
|
|
ra = raster_white_area(raster);
|
|
diff = std::abs(a - ra);
|
|
|
|
REQUIRE(diff <= predict_error(poly, pixdim));
|
|
}
|