From 3ea4c800d238d2c717e6db95bc72fde7893c8e3b Mon Sep 17 00:00:00 2001 From: KronBjorn Date: Sun, 5 Mar 2017 14:25:00 +0100 Subject: [PATCH] First file commit --- RackCabinets/RaspberryPi3ModelB/usb_back.scad | 82 +++ RackCabinets/RaspberryPiModelB/usb_back.scad | 71 +++ RackCabinets/ThingiverseCustomizer/readme.txt | 1 + .../thingiverse_customizer.scad | 52 ++ RackCabinets/sixinch_library.scad | 575 ++++++++++++++++++ RackEnclosure/enclosure.scad | 347 +++++++++++ 6 files changed, 1128 insertions(+) create mode 100755 RackCabinets/RaspberryPi3ModelB/usb_back.scad create mode 100755 RackCabinets/RaspberryPiModelB/usb_back.scad create mode 100644 RackCabinets/ThingiverseCustomizer/readme.txt create mode 100755 RackCabinets/ThingiverseCustomizer/thingiverse_customizer.scad create mode 100755 RackCabinets/sixinch_library.scad create mode 100755 RackEnclosure/enclosure.scad diff --git a/RackCabinets/RaspberryPi3ModelB/usb_back.scad b/RackCabinets/RaspberryPi3ModelB/usb_back.scad new file mode 100755 index 0000000..a3f9e6b --- /dev/null +++ b/RackCabinets/RaspberryPi3ModelB/usb_back.scad @@ -0,0 +1,82 @@ +include<../sixinch_library.scad> + + + /////////////////////////////// + // Raspberry Pi 3 Model B // +/////////////////////////////// + +print_frontplate_sml = false; +print_handle_sml = false; +print_cabinet_sml = false; +print_lid = false; +print_rear = true; + +if(print_frontplate_sml){ // Frontplate // + square_hole = []; + round_hole = [[65 ,7.5, 3.1],[69.5 ,7.5, 3.1]]; + round_peg = []; + screw_side_front = []; + screw_top = [36]; + screw_bottom_front = [36]; + units = 2; + frontplate(units,square_hole,round_hole,round_peg,screw_side_front,screw_top,screw_bottom_front); + +} + +if(print_handle_sml){ // Handle // + units = 2; + lay_flat_for_print = false; + handle(units,lay_flat_for_print); +} + +if(print_cabinet_sml){ // Cabinet // + w=88; + h=70; + screw_bottom_front = [36]; + screw_side_front = []; + round_peg = [[w,h,6,2.8,4], + [w-49,h,6,2.8,4], + [w-49,h-58,6,2.8,4], + [w,h-58,6,2.8,4]]; + depth = 98; + units = 2; + cabinet(depth,units,screw_bottom_front,round_peg,screw_side_front); +} + +if(print_lid){ // Lid // + depth = 98; + units = 2; + screw_front = [36];//mm + screw_back = [36];//mm + lid(98,2,screw_front,screw_back); +} + +if(print_rear){ // Back plate // + square_hole = [[37 ,3, 17, 15] , [57 ,4, 15, 16] , [75,4,15,16] ]; + round_hole = [[6,5,6],[6,1,6], [24,3.5,3.5],[24,1.2,3.5] ,[30,3.5,3.5],[30,1.2,3.5]]; + screw_top = [36];//mm + screw_bottom = [36];//mm + screw_side = []; + depth = 98; + units = 2; + back_plate(units,depth,screw_top,screw_bottom,screw_side,square_hole,round_hole); +} + + + + + + + + + + + + + + + + + + + diff --git a/RackCabinets/RaspberryPiModelB/usb_back.scad b/RackCabinets/RaspberryPiModelB/usb_back.scad new file mode 100755 index 0000000..9c62520 --- /dev/null +++ b/RackCabinets/RaspberryPiModelB/usb_back.scad @@ -0,0 +1,71 @@ +include<../sixinch_library.scad> + + + /////////////////////////////// + // Raspberry Pi Model B // +/////////////////////////////// + +print_frontplate_sml = true; +print_handle_sml = true; +print_cabinet_sml = true; +print_lid = true; +print_rear = true; + +if(print_frontplate_sml){ // Frontplate // + square_hole = [[60 ,3, 28, 4]]; + round_hole = [[105 ,5, 3.4],[110 ,5, 3.4]]; + round_peg = []; + screw_side_front = []; + screw_top = [36]; + screw_bottom_front = [36]; + units = 2; + frontplate(units,square_hole,round_hole,round_peg,screw_side_front,screw_top,screw_bottom_front); + +} + +if(print_handle_sml){ // Handle // + units = 2; + lay_flat_for_print = false; + handle(units,lay_flat_for_print); +} + +if(print_cabinet_sml){ // Cabinet // + screw_bottom_front = [36]; + screw_side_front = []; + round_peg = [[40,35,6,screw_hole,6], + [65,90,6,screw_hole,6], + [32,90,6,0,6], + [65,35,6,0,6]]; + depth = 98; + units = 2; + cabinet(depth,units,screw_bottom_front,round_peg,screw_side_front); +} + +if(print_lid){ // Lid // + depth = 98; + units = 2; + screw_front = [36];//mm + screw_back = [36];//mm + lid(98,2,screw_front,screw_back); +} + +if(print_rear){ // Back plate // + square_hole = [[17+5 ,5, 18, 15] , [38+5 ,5, 17, 17] , [70+8,5,10,3] ]; + round_hole = []; + screw_top = [36];//mm + screw_bottom = [36];//mm + screw_side = []; + depth = 98; + units = 2; + back_plate(units,depth,screw_top,screw_bottom,screw_side,square_hole,round_hole); +} + + + + + + + + + + diff --git a/RackCabinets/ThingiverseCustomizer/readme.txt b/RackCabinets/ThingiverseCustomizer/readme.txt new file mode 100644 index 0000000..ea786ff --- /dev/null +++ b/RackCabinets/ThingiverseCustomizer/readme.txt @@ -0,0 +1 @@ +readme \ No newline at end of file diff --git a/RackCabinets/ThingiverseCustomizer/thingiverse_customizer.scad b/RackCabinets/ThingiverseCustomizer/thingiverse_customizer.scad new file mode 100755 index 0000000..c110513 --- /dev/null +++ b/RackCabinets/ThingiverseCustomizer/thingiverse_customizer.scad @@ -0,0 +1,52 @@ +$fn = 50*1; + + + + + ////////////////////////////////////////////////// + // PASTE ALL OF: sixinch_library.scad IN HERE // + // Thingiverse can only accept one file. // +////////////////////////////////////////////////// + + + + +Part = "-"; // [a:All, b:FrontPlate, c:Cabinet, d:Lid, e:BackPlate, f:Handles] +Units = 4; +Depth = 115; + +go(); + +module go(){ + rotate([90,0,-90]){ + if(Part=="a"){ + frontplate(Units,[],[],[],[Units/2],[45],[45]); + cabinet(Depth,Units,[45],[],[Units/2]); + lid(Depth,Units,[45],[45]); + back_plate(Units,Depth,[45],[45],[Units/2],[],[]); + handle(Units,false); + }else if(Part=="b"){ + frontplate(Units,[],[],[],[Units/2],[45],[45]); + }else if(Part=="c"){ + cabinet(Depth,Units,[45],[],[Units/2]); + }else if(Part=="d"){ + lid(Depth,Units,[45],[45]); + }else if(Part=="e"){ + back_plate(Units,Depth,[45],[45],[Units/2],[],[]); + }else if(Part=="f"){ + handle(Units,true); + } + } +} + + + + + + + + + + + + diff --git a/RackCabinets/sixinch_library.scad b/RackCabinets/sixinch_library.scad new file mode 100755 index 0000000..94afb3a --- /dev/null +++ b/RackCabinets/sixinch_library.scad @@ -0,0 +1,575 @@ + +$fn = 50*1; + +//Constants, do not change ! +sixinch = 155*1; // cm = 6" +width = 155-20-20; // 11.5cm between rails +unit = (44.5/19)*6; // 1U +gauge = 3*1; +gauge_box = 2*1; + +//Cabinet screws in mm. They can be changed a little +screw_head = 7.4; +screw_head_height = 2.2; +screw_dia = 3; +screw_hole = 2.6; +screw_length = 15; +nut_4mm = 8.1; +slip = 0.35; + + + + +module chimney() { +for(i=[0:8:80]){ + echo(i); + translate([20 + (width-80)/2 +i,-1,20]){ + minkowski(){ + cube([0.01,200,30]); + sphere(d=2,h=1); + } + } +} +} + + + + + + module back_plate(u,dp,screw_top,screw_bottom,screw_side,square_hole,round_hole){ + + difference(){ + union(){ + translate([20+gauge_box+slip,gauge_box+slip,gauge+dp-gauge_box]){ + cube([width-2*gauge_box-2*slip, u*unit-2*gauge_box-2*slip, gauge_box]); + } + } + + //Square holes + for(i=[0:len(square_hole)-1]){ + x = square_hole[i][0]; + y = square_hole[i][1]; + w = square_hole[i][2]; + h = square_hole[i][3]; + translate([x+20+gauge_box,y+gauge_box,dp-1]){cube([w,h,gauge+2]);} + } + + //Round holes + if(len(round_hole)>0){ + for(i=[0:len(round_hole)-1]){ + x = round_hole[i][0]; + y = round_hole[i][1]; + dia = round_hole[i][2]; + translate([20+gauge_box+x,gauge_box+y,dp-4]){ cylinder(d=dia,h=10); } + } + } + + + //Screw holes + if(len(screw_top)>0){ + for(i=[0:len(screw_top)-1]){ + p = screw_top[i]; + translate([p,unit*u-gauge_box-4,gauge+dp+0.1]){rotate([0,180,0]){screw();}} + translate([sixinch-p,unit*u-gauge_box-4,gauge+dp+0.1]){rotate([0,180,0]){screw();}} + } + } + if(len(screw_bottom)>0){ + for(i=[0:len(screw_bottom)-1]){ + p = screw_bottom[i]; + translate([p,gauge_box+4 ,gauge+dp+0.1]){rotate([0,180,0]){screw();}} + translate([sixinch-p, gauge_box+4 ,gauge+dp+0.1]){rotate([0,180,0]){screw();}} + } + } + + if(len(screw_side)>0){ + for(i=[0:len(screw_side)-1]){ + p = screw_side[i]; + translate([sixinch-20-6, unit*p ,gauge+dp+0.1]){rotate([0,180,0]){screw();}} + translate([20+6, unit*p ,gauge+dp+0.1]){rotate([0,180,0]){screw();}} + } + } +} +} + + + + + +module peg(x,y,od,id,he){ + translate([x,y,0]){ + rotate([-90,0,0]){ + difference(){ + cylinder(r=od/2,h=he); + translate([0,0,-0.5]){cylinder(r=id/2,h=he+1);} + } + } + } +} + + + +module screwtrap(){ + difference(){ + translate([0,0,5]){ + intersection(){ + scale([1,1,0.7]){ + sphere(r=8); + } + translate([0,-0.001,-10]){ cube([20,20,20]);} + } + } + translate([2,4,5]){ + rotate([90,90,90]){ + translate([0,0,-10]){ cylinder(r=screw_dia/2,h=20,$fn=100);} + } + } + } +} + + + + + +module nuttrap(){ + difference(){ + linear_extrude(10){ + polygon(points=[[0,0],[8,0],[2,8],[0,8]]); + } + translate([2,4,5]){ + rotate([90,90,90]){ + cylinder(r=nut_4mm/2,h=20,$fn=6); + } + } + translate([2,4,5]){ + rotate([90,90,90]){ + translate([0,0,-10]){ cylinder(r=screw_dia/2,h=20,$fn=100);} + } + } + } +} + + + + + + + + +module cabinet (dp,u,screw_bottom_front,round_peg,screw_side_front){ + difference(){ + box(dp,u,screw_bottom_front,round_peg,screw_side_front); + + translate([20,unit/2+3,sixinch-40]){ cylinder(d=gauge_box,h=41);} + translate([20,unit/2+0,sixinch-40]){ cylinder(d=gauge_box,h=41);} + translate([20,unit/2-3,sixinch-40]){ cylinder(d=gauge_box,h=41);} + + translate([20+width,unit/2+3,sixinch-40]){ cylinder(d=gauge_box,h=41);} + translate([20+width,unit/2+0,sixinch-40]){ cylinder(d=gauge_box,h=41);} + translate([20+width,unit/2-3,sixinch-40]){ cylinder(d=gauge_box,h=41);} + + + } + + } + + + + + +module box(dp,u,screw_bottom_front,round_peg,screw_side_front){ + difference(){ + translate([20,0,gauge]){ + difference(){ + cube([115,u*unit,dp]); + translate([gauge_box,gauge_box,-1]){ cube([115-gauge_box*2,u*unit,dp+2]);} + } + } + //CHIMNEY + chimney(); + } + + //Screw mounts on the bottom plate + for(i=[0:len(screw_bottom_front)-1]){ + p = screw_bottom_front[i]; + translate([p+5,gauge_box,gauge]){rotate([0,-90,0]){screwtrap();}} + translate([sixinch-p+5,gauge_box,gauge]){rotate([0,-90,0]){screwtrap();}} + translate([p-5,gauge_box,gauge+dp-gauge_box]){rotate([0,90,0]){screwtrap();}} + translate([sixinch-p-5,gauge_box,gauge+dp-gauge_box]){rotate([0,90,0]){screwtrap();}} + } + + //Screw mounts on the side of cabinet + if(len(screw_side_front)>0){ + for(i=[0:len(screw_side_front)-1]){ + p = screw_side_front[i]*unit; + translate([20+gauge_box,p-5,gauge]){rotate([0,-90,-90]){screwtrap();}} + translate([sixinch-20-gauge_box,p+5,gauge]){rotate([0,-90,90]){screwtrap();}} + translate([20+gauge_box,p+5,gauge+dp-gauge_box]){rotate([0,90,-90]){screwtrap();}} + translate([sixinch-20-gauge_box,p-5,gauge+dp-gauge_box]){rotate([0,90,90]){screwtrap();}} + } + } + + //Screw mounts for lid. Two on each side, three if dp>90 + translate([20+gauge_box,unit*u-gauge_box,gauge+10]){rotate([0,0,-90]){screwtrap();}} + translate([20+gauge_box,unit*u-gauge_box,gauge+dp-10-10]){rotate([0,0,-90]){screwtrap();}} + translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+10+10]){rotate([180,0,-90]){screwtrap();}} + translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+dp-10-10+10]){rotate([180,0,-90]){screwtrap();}} + if(dp>90){ + translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+dp/2-5+10]){rotate([180,0,-90]){screwtrap();}} + translate([20+gauge_box,unit*u-gauge_box,gauge+dp/2-5]){rotate([0,0,-90]){screwtrap();}} + } + + //Lid rest bar + translate([20+gauge_box,unit*u-3-gauge_box,gauge]){ + linear_extrude(dp-gauge_box){polygon (points=[[0,0],[3,3],[0,3]]);} + } + translate([sixinch-20-gauge_box,unit*u-3-gauge_box,gauge]){ + linear_extrude(dp-gauge_box){polygon (points=[[0,0],[-3,3],[0,3]]);} + } + + // Back/front rest bar + translate([0,0,dp+gauge-2-gauge_box]){ + difference(){ + translate([20,0,0]){ cube([width,unit*u-gauge_box,2]); } + translate([20+gauge_box+2,gauge_box+2,-1]){ cube([width-2*gauge_box-4,unit*u,4]); } + } + } + + //PEGS Relative to inside corner + translate([20+gauge_box,0,gauge]){ + if(len(round_peg)>0){ + for(i=[0:len(round_peg)-1]){ + x = round_peg[i][0]; + y = round_peg[i][1]; + od = round_peg[i][2]; + id = round_peg[i][3]; + he = round_peg[i][4]; + translate([x,0,y]){peg(0,0,od,id,he); } + } + } + } +} + + +module lid(dp,u,screw_front,screw_back){ + + difference(){ + union(){ + if(len(screw_front)>0){ + for(i=[0:len(screw_front)-1]){ + p = screw_front[i]; + translate([p-5,unit*u-gauge_box,gauge]){rotate([0,-90,180]){screwtrap();}} + translate([sixinch-p-5,unit*u-gauge_box,gauge]){rotate([0,-90,180]){screwtrap();}} + } + } + if(len(screw_back)>0){ + for(i=[0:len(screw_back)-1]){ + p = screw_back[i]; + translate([p+5,unit*u-gauge_box,gauge+dp-gauge_box]){rotate([0,90,180]){screwtrap();}} + translate([sixinch-p+5,unit*u-gauge_box,gauge+dp-gauge_box]){rotate([0,90,180]){screwtrap();}} + } + } + + //lid + translate([20+gauge_box+slip,u*unit-gauge_box,gauge]){ + cube([115-gauge_box*2-slip*2,gauge_box,dp]); + } + //back rest + translate([sixinch/2-40,u*unit-gauge_box-2,gauge+dp-2-gauge_box]){ + cube([80,2,2]); + } + } + + //Negative + translate([20+gauge_box+4,unit*u+0.01 ,gauge+10+5]){rotate([90,0,0]){screw();}} + translate([20+gauge_box+4,unit*u+0.01 ,gauge+dp-10-10+5]){rotate([90,0,0]){screw();}} + translate([sixinch-20-gauge_box-4,unit*u+0.01 ,gauge+10+10-5]){rotate([90,0,0]){screw();}} + translate([sixinch-20-gauge_box-4,unit*u +0.01 ,gauge+dp-10-10+10-5]){rotate([90,0,0]){screw();}} + if(dp>90){ + translate([sixinch-20-gauge_box-4,unit*u+0.01 ,gauge+dp/2-5+10-5]){rotate([90,0,0]){screw();}} + translate([20+gauge_box+4,unit*u+0.01 ,gauge+dp/2-5+5]){rotate([90,0,0]){screw();}} + } + chimney(); + + +} +} + + + + +module screw(){ + cylinder(r1=screw_head/2, r2=screw_dia/2, h=screw_head_height); + cylinder(r=screw_dia/2, h=40); + translate([0,0,-0.99]){cylinder(r=screw_head/2, h=1);} +} + + +module frontholes(u,screw_top,screw_bottom_front,screw_side_front){ + if(len(screw_bottom_front)>0){ + for(i=[0:len(screw_bottom_front)-1]){ + p = screw_bottom_front[i]; + translate([p,gauge_box+4,-0.01]){screw();} + translate([sixinch-p,gauge_box+4,-0.01]){screw();} + } + } + if(len(screw_side_front)>0){ + for(i=[0:len(screw_side_front)-1]){ + p = screw_side_front[i]*unit; + translate([20+gauge_box+4,p,-0.01]){screw();} + translate([sixinch-20-gauge_box-4,p,-0.01]){screw();} + } + } + if(len(screw_top)>0){ + for(i=[0:len(screw_top)-1]){ + p = screw_top[i]; + translate([p,unit*u-gauge_box-4,-0.01]){screw();} + translate([sixinch-p,unit*u-gauge_box-4,-0.01]){screw();} + } + } +} + + + + + +module handle(u,print){ + + if(print){ + translate([16,-u*unit,8]){rotate([0,90,0]){handle1(u);}} + translate([0,-u*unit,8]){rotate([0,90,0]){handle1(u);}} + }else{ + translate([22,2,0]){rotate([0,180,0]){handle1(u);}} + translate([sixinch-14,2,0]){rotate([0,180,0]){handle1(u);}} + } +} + +module handle1(u){ + difference(){ + handle2(8,u*unit-4,10,3); + translate([-1,5,-1]){handle2(10,u*unit-10-4,6,3);} + + translate([4,2.5,-1]){ cylinder(r=screw_hole/2,h=9);} + translate([4,u*unit-4-2.5,-1]){ cylinder(r=screw_hole/2,h=9);} + } +} + + +module handle2(w,h,d,ra){ + translate([0,ra,d-ra]){ + rotate([0,90,0]){ + cylinder(r=ra,h=w); + } + } + translate([0,h-ra,d-ra]){ + rotate([0,90,0]){ + cylinder(r=ra,h=w); + } + } + translate([0,ra,0]){ + cube([w,h-ra-ra,d]); + } + cube([w,h,d-ra]); +} + + + + + +module insideprofile(l){ + difference(){ + union(){ + translate([7.6,10,0]){cube([4.8,10,l]);} + translate([0,7.6,0]){cube([20,4.8,l]);} + + translate([6.5,10-2.1,0]){cube([7 ,10,l]);} + translate([2.1,6.5,0]){cube([15.8,7 ,l]);} + } + translate([4,4,-1]){ + cube([12,12,l+2]); + } + } + translate([20,20,0]){ + rotate([0,-90,0]){ + linear_extrude(20){ + polygon (points=[[0,0],[l,0],[0,l]]); + } + } + } +} + + + +module rightbottomplate(t){ + difference(){ + bottomplate(t); + translate([-1,-1,-1]){ + cube([(sixinch+20)/2+1,sixinch+20+2,t+2]); + } + } +} + +module leftbottomplate(t){ + difference(){ + bottomplate(t); + translate([(sixinch+20)/2,-1,-1]){ + cube([(sixinch+20)/2+1,sixinch+20+2,t+2]); + } + # translate([10,10,-1]){cylinder(r=2.5,h=base+2);} + translate([10,sixinch+20-10,-1]){cylinder(r=2.5,h=base+2);} + + + translate([(sixinch+20)/2-20,-1,2.1]){cube([40,sixinch+20+2,2]);} + + } + + translate([0,0,base]){insideprofile(10);} + rotate([0,0,180]){translate([-20,-sixinch-20,base]){insideprofile(10);}} +} + + +module bottomplate(t){ +translate([1,1,0]){ + minkowski(){ + cube([sixinch+20-2,sixinch+20-2,t-1]); + cylinder(r=1,h=1); + } +} +} + + + + +module frontplate(u,square_hole,round_hole,round_peg,screw_side_front,screw_top,screw_bottom_front){ + + difference(){ + baseplate(u); + + + + //Square holes + if(len(square_hole)>0){ + for(i=[0:len(square_hole)-1]){ + x = square_hole[i][0]; + y = square_hole[i][1]; + w = square_hole[i][2]; + h = square_hole[i][3]; + translate([x,y,-1]){cube([w,h,gauge+2]);} + } + } + + //Round holes + if(len(round_hole)>0){ + for(i=[0:len(round_hole)-1]){ + x = round_hole[i][0]; + y = round_hole[i][1]; + d = round_hole[i][2]; + translate([x,y,-1]){cylinder(r=d/2,gauge+1);} + } + } + + //Cabinet holes + frontholes(u,screw_top,screw_bottom_front,screw_side_front); + + //Handle holes + translate([18,4.5,gauge-0.25]){rotate([180,0,0]){screw();}} + translate([18,u*unit-4.5,gauge-0.25]){rotate([180,0,0]){screw();}} + translate([sixinch-18,4.5,gauge-0.25]){rotate([180,0,0]){screw();}} + translate([sixinch-18,u*unit-4.5,gauge-0.25]){rotate([180,0,0]){screw();}} + } + + //chassis support + /* + translate([20+gauge_box,gauge_box,gauge]){ + difference(){ + cube([115-gauge_box*2,u*unit-2*gauge_box,3]); + translate([gauge_box,gauge_box,-1]){ cube([115-gauge_box*4,u*unit-gauge_box*4,5]);} + } + } */ + + + + //Handle base + /* + translate([14,0,0]){ + cube([8,u*unit,gauge/2]); + } + translate([sixinch-22,0,0]){ + cube([8,u*unit,gauge/2]); + } + */ + + //Support pegs + if(len(round_peg)>0){ + for(i=[0:len(round_peg)-1]){ + x = round_peg[i][0]; + y = round_peg[i][1]; + od = round_peg[i][2]; + id = round_peg[i][3]; + he = round_peg[i][4]; + translate([x,y,gauge]){ + difference(){ + # cylinder(r=od/2,h=he); + # cylinder(r=id/2,h=he+1); + } + } + + } + } + + //cabinet support bars + translate([0,0,gauge]){ + translate([20+width*0.25,gauge_box,0]){ cube([width*0.5,1,1.5]); } + translate([20+width*0.25,unit*u-1-gauge_box,0]){ cube([width*0.5,1,1.5]); } + } + + + + } + + + + + + + + +module baseplate(u,handle){ + difference(){ + union(){ + translate([1.25,1.25,1.25]){ + minkowski(){ + cube([sixinch-2.5,unit*u-2.5,gauge-2.5]); + sphere(r=1.25); + } + } + } + //Rack mount holes + translate([10-0.5,unit/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} + translate([sixinch-10+0.5,unit/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} + translate([10-0.5,u*unit-(unit/2),-gauge/2]) {cylinder(r=2.3,gauge*2);} + translate([sixinch-10+0.5,u*unit-(unit/2),-gauge/2]){cylinder(r=2.3,gauge*2);} + if(u>=5){ + translate([10-0.5,(u*unit)/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} + translate([sixinch-10+0.5,(u*unit)/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} + } +} +} + + + + + + + + + + + + + + + + + + + diff --git a/RackEnclosure/enclosure.scad b/RackEnclosure/enclosure.scad new file mode 100755 index 0000000..d85d1d7 --- /dev/null +++ b/RackEnclosure/enclosure.scad @@ -0,0 +1,347 @@ +// This file contains all the parts for a rack enclosure +// It has the format required for a customizable project on Thingiverse +// Note: Calculated variables does not show up in the customizer, hence the *1; + +$fn = 50*1; + +part = "f"; // [a:Extrusion no holes,b:Extrusion front holes,c:Extrusion front and side holes,d:End open,e:End grid,f:End chimney,g:End closed,h:Nut-less Trap,i:Panel,j:Panel with handle,k:Handle] + +Units = 3; + +//Hole size for 4mm screws or freedom unit equivalent +Four_mm_screw = 3.8; + +//Hole size for 5mm screws or freedom unit equivalent +Five_mm_screw = 4.8; + +//Constants, do not change ! +sixinch = 155*1; // cm = 6" +width = 155-20-20; // 11.5cm between rails +unit = (44.5/19)*6; // 1U = 14.05cm +gauge = 3*1; +gauge_box = 2*1; +slip = 0.35*1; // extra slip between parts + +go(); + +module go(){ + if (part=="a"){ + extrusion(Units,true,false,false); + }else if (part=="b"){ + extrusion(Units,true,true,false); + }else if (part=="c"){ + extrusion(Units,true,true,true); + }else if (part=="d"){ + rack_end(0); + }else if (part=="e"){ + rack_end(1); + }else if (part=="f"){ + rack_end(2); + }else if (part=="g"){ + rack_end(3); + }else if (part=="h"){ + trap(Units); + }else if (part=="i"){ + sidepanel(Units,false); + }else if (part=="j"){ + sidepanel(Units,true); + }else if (part=="k"){ + tophandle(); + translate([0,30,0]){tophandle();} + } +} + + + + +module chimney() { + for(i=[0:8:80]){ + echo(i); + translate([20 + (width-80)/2 +i,-1,20]){ + minkowski(){ + cube([0.01,50,30]); + sphere(d=2,h=1); + } + } + } +} + + + + +// Nut-less Trap +module trap(u){ + difference(){ + union(){ + translate([-2.4,0,4]){ + cube([4.8,unit*u,1.5]); + } + translate([-2.4,unit*u,0]){ + rotate([90,0,0]){ + linear_extrude(unit*u){ + polygon(points=[[0,0],[4.8,0],[7,4],[-2.2,4]]); + } + } + } + } + for(i=[1:u]){ + translate([0,unit*i-unit/2,-1]){ + cylinder(d=Four_mm_screw,h=10); + } + } + } +} + + + +//0: open +//1: grid +//2: chimney +//3: closed +module rack_end(type){ + width = sixinch+1; + difference(){ + union(){ + translate([1.25,1.25,1.25]){ + minkowski(){ + w = width-2.5; + cube([w, w, gauge-2.5]); + sphere(r=1.25); + } + } + } + if(type==0 || type==1){ + translate([20,20,-1]){ cube([width-40,width-40,gauge+2]);} + } + + translate([10,10,-0.1]) { cylinder(d=5,h=10); cylinder(d1=10,d2=6,h=3.5);} + translate([width-10,10,-0.1]) { cylinder(d=5,h=10); cylinder(d1=10,d2=6,h=3.5);} + translate([10,width-10,-0.1]) { cylinder(d=5,h=10); cylinder(d1=10,d2=6,h=3.5);} + translate([width-10,width-10,-0.1]){ cylinder(d=5,h=10); cylinder(d1=10,d2=6,h=3.5);} + + rotate([-90,0,0]){ + if(type==2){ + translate([0,-5,0]){chimney();} + translate([0,-5,(width-29)/2]){chimney();} + translate([0,-5,width-29]){chimney();} + } + } + } + if(type==1){ + intersection(){ + union(){ + sz=8; + grid = 15; + for(i=[-grid*8:12:grid*8]){ + translate([sz/2+i+70,sz/2+78,gauge/2]){ + rotate([0,0,45]){ + cube([2,width*1.5,gauge],center=true); + } + } + translate([sz/2+i+70,sz/2+82,gauge/2]){ + rotate([0,0,-45]){ + cube([2,width*1.5,gauge],center=true); + } + } + } + } + translate([15,15,-1]){cube([125,125,10]);} + } + } +} + + + +module tophandle(){ + rotate([0,180,0]){ + difference(){ + union(){ + rotate([0,45,0]){ + extrusion(4,false,false,false); + } + translate([sixinch,20,0]){ + rotate([0,45,180]){ + extrusion(4,false,false,false); + } + } + } + wedge(); + translate([90,90,10]){ + cube([200,200,20],center=true); + } + translate([10,10,0]){handlescrew();} + translate([sixinch-10,10,0]){handlescrew();} + } + intersection(){ + translate([0,0,-27.4]){ + extrusion(11,false,false,false); + } + wedge(); + } + } +} + + + + +module handlescrew(){ + translate([0,0,-39]){cylinder(d=5,h=40); } + translate([0,0,-4]){cylinder(d1=10,d2=6,h=3.5);} + translate([0,0,-34]){cylinder(d=10,h=30);} +} + + + +module wedge(){ + translate([sixinch/2,-10,15]){ + rotate([0,45+45/2,0]){ + cube([80,80,30]); + } + translate([0,80,0]){ + rotate([0,45+45/2,180]){ + cube([80,80,30]); + } + } + translate([-20,0,-100]){ + cube([40,80,100]); + } + } +} + + + + +module extrusion(u,center,front,side){ + len=unit*u; + difference(){ + translate([0,2,2]){ + minkowski(){ + cube([len,16,16]); + sphere(d=4); + } + } + translate([-5,10,1.99]){ + rotate([0,90,0]){linear_extrude(len+10){polygon(points=[[0,-2.5],[2,-4],[2,4],[0,2.5]]);}} + } + translate([-5,10,18.01]){ + rotate([0,-90,180]){linear_extrude(len+10){polygon(points=[[0,-2.5],[2,-4],[2,4],[0,2.5]]);}} + } + translate([-5,18.01,10]){ + rotate([90,0,90]){linear_extrude(len+10){polygon(points=[[0,-2.5],[2,-4],[2,4],[0,2.5]]);}} + } + translate([-5,1.99,10]){ + rotate([-90,0,-90]){linear_extrude(len+10){polygon(points=[[0,-2.5],[2,-4],[2,4],[0,2.5]]);}} + } + if(center){ + translate([-5,10,10]){ + rotate([0,90,0]){ + cylinder(d=4.6,h=len+10); + } + } + } + //holes + if(front){ + for(i=[0:30]){ + translate([unit/2+i*unit,10,-5]){ cylinder(d=3.8,h=30);} + } + } + if(side){ + for(i=[0:30]){ + translate([unit/2+i*unit,25,10]){ rotate([90,0,0]){cylinder(d=3.8,h=30);}} + } + } + //length cutoff + translate([-2,0,0]){cube([4,60,60],center=true);} + translate([len+2,0,0]){cube([4,60,60],center=true);} + } +} + + + +module screw(){ + cylinder(r1=screw_head/2, r2=screw_dia/2, h=screw_head_height); + cylinder(r=screw_dia/2, h=40); + translate([0,0,-0.99]){cylinder(r=screw_head/2, h=1);} +} + + + +module insideprofile(l){ + difference(){ + union(){ + translate([7.6,10,0]){cube([4.8,10,l]);} + translate([0,7.6,0]){cube([20,4.8,l]);} + + translate([6.5,10-2.1,0]){cube([7 ,10,l]);} + translate([2.1,6.5,0]){cube([15.8,7 ,l]);} + } + translate([4,4,-1]){ + cube([12,12,l+2]); + } + } + translate([20,20,0]){ + rotate([0,-90,0]){ + linear_extrude(20){ + polygon (points=[[0,0],[l,0],[0,l]]); + } + } + } +} + + + + + +module sidepanel(u,handle){ + difference(){ + baseplate(u); + if(handle){ + translate([(sixinch-80)/2, 9,-4]) { cube([80,20,10]);} + translate([(sixinch-80)/2, 19,-4]) { cylinder(d=20,h=10);} + translate([sixinch-(sixinch-80)/2,19,-4]) { cylinder(d=20,h=10);} + } + } +} + + + +module baseplate(u){ + difference(){ + union(){ + translate([1.25,1.25,1.25]){ + minkowski(){ + cube([sixinch-2.5,unit*u-2.5,gauge-2.5]); + sphere(r=1.25); + } + } + } + //Rack mount holes + translate([10-0.5,unit/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} + translate([sixinch-10+0.5,unit/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} + translate([10-0.5,u*unit-(unit/2),-gauge/2]) {cylinder(r=2.3,gauge*2);} + translate([sixinch-10+0.5,u*unit-(unit/2),-gauge/2]){cylinder(r=2.3,gauge*2);} + if(u>=5){ + translate([10-0.5,(u*unit)/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} + translate([sixinch-10+0.5,(u*unit)/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} + } + } +} + + + + + + + + + + + + + + + + + + +