SixInchRack/RackCabinets/sixinch_library.scad

$fn = 50*1;

//Constants, do not change !
sixinch   = 155*1;       // cm = 6"
width     = sixinch-20-20;   // 11.5cm between rails
unit      = (44.5/19)*6; // 1U
gauge     = 3*1;
gauge_box = 2*1;

//Cabinet screws in mm. They can be changed a little
screw_head        = 7.4;
screw_head_height = 2.2;
screw_dia         = 3;
screw_hole        = 2.6;
screw_length      = 15;
nut_4mm           = 8.1;
slip              = 0.35;




module chimney() {
for(i=[0:8:80]){
    echo(i);
    translate([20 + (width-80)/2  +i,-1,20]){
        minkowski(){
            cube([0.01,200,30]);
            sphere(d=2,h=1);
        }
    }
}
}





 module back_plate(u,dp,screw_top,screw_bottom,screw_side,square_hole,round_hole){

     difference(){
        union(){
            translate([20+gauge_box+slip,gauge_box+slip,gauge+dp-gauge_box]){
                cube([width-2*gauge_box-2*slip, u*unit-2*gauge_box-2*slip, gauge_box]);
            }
        }

     //Square holes
        for(i=[0:len(square_hole)-1]){
            x = square_hole[i][0];
            y = square_hole[i][1];
            w = square_hole[i][2];
            h = square_hole[i][3];
            translate([x+20+gauge_box,y+gauge_box,dp-1]){cube([w,h,gauge+2]);}
        }

    //Round holes
    if(len(round_hole)>0){
        for(i=[0:len(round_hole)-1]){
            x = round_hole[i][0];
            y = round_hole[i][1];
            dia = round_hole[i][2];
            translate([20+gauge_box+x,gauge_box+y,dp-4]){  cylinder(d=dia,h=10); }
        }
    }


    //Screw holes
    if(len(screw_top)>0){
        for(i=[0:len(screw_top)-1]){
            p = screw_top[i];
            translate([p,unit*u-gauge_box-4,gauge+dp+0.1]){rotate([0,180,0]){screw();}}
            translate([sixinch-p,unit*u-gauge_box-4,gauge+dp+0.1]){rotate([0,180,0]){screw();}}
        }
    }
    if(len(screw_bottom)>0){
        for(i=[0:len(screw_bottom)-1]){
            p = screw_bottom[i];
            translate([p,gauge_box+4     ,gauge+dp+0.1]){rotate([0,180,0]){screw();}}
            translate([sixinch-p,    gauge_box+4    ,gauge+dp+0.1]){rotate([0,180,0]){screw();}}
        }
    }

    if(len(screw_side)>0){
        for(i=[0:len(screw_side)-1]){
            p = screw_side[i];
            translate([sixinch-20-6,    unit*p    ,gauge+dp+0.1]){rotate([0,180,0]){screw();}}
            translate([20+6,    unit*p    ,gauge+dp+0.1]){rotate([0,180,0]){screw();}}
        }
    }
}
}





module peg(x,y,od,id,he){
    translate([x,y,0]){
        rotate([-90,0,0]){
            difference(){
                cylinder(r=od/2,h=he);
                translate([0,0,-0.5]){cylinder(r=id/2,h=he+1);}
            }
        }
    }
}



module screwtrap(){
    difference(){
        translate([0,0,5]){
            intersection(){
                scale([1,1,0.7]){
                    sphere(r=8);
                }
                translate([0,-0.001,-10]){  cube([20,20,20]);}
            }
        }
        translate([2,4,5]){
            rotate([90,90,90]){
               translate([0,0,-10]){ cylinder(r=screw_dia/2,h=20,$fn=100);}
            }
        }
    }
}





module nuttrap(){
    difference(){
        linear_extrude(10){
            polygon(points=[[0,0],[8,0],[2,8],[0,8]]);
        }
        translate([2,4,5]){
            rotate([90,90,90]){
                cylinder(r=nut_4mm/2,h=20,$fn=6);
            }
        }
        translate([2,4,5]){
            rotate([90,90,90]){
               translate([0,0,-10]){ cylinder(r=screw_dia/2,h=20,$fn=100);}
            }
        }
    }
}








module cabinet (dp,u,screw_bottom_front,round_peg,screw_side_front, remove_middle=false){
    difference(){
        box(dp,u,screw_bottom_front,round_peg,screw_side_front, remove_middle);

               translate([20,unit/2+3,sixinch-40]){ cylinder(d=gauge_box,h=41);}
               translate([20,unit/2+0,sixinch-40]){ cylinder(d=gauge_box,h=41);}
               translate([20,unit/2-3,sixinch-40]){ cylinder(d=gauge_box,h=41);}

               translate([20+width,unit/2+3,sixinch-40]){ cylinder(d=gauge_box,h=41);}
               translate([20+width,unit/2+0,sixinch-40]){ cylinder(d=gauge_box,h=41);}
               translate([20+width,unit/2-3,sixinch-40]){ cylinder(d=gauge_box,h=41);}


        }

    }





module box(dp,u,screw_bottom_front,round_peg,screw_side_front, remove_middle){

/* RaspberryPi3ModelBHifiBerry */
/* difference(){ */
/*     union() { */

    difference(){
        translate([20,0,gauge]){
            difference(){
                cube_width = sixinch - 40;
                cube([cube_width,u*unit,dp]);
                translate([gauge_box,gauge_box,-1]){ cube([cube_width-gauge_box*2,u*unit,dp+2]);}
            }
        }
        //CHIMNEY
        chimney();
    }

    //Screw mounts on the bottom plate
    for(i=[0:len(screw_bottom_front)-1]){
        p = screw_bottom_front[i];
        translate([p+5,gauge_box,gauge]){rotate([0,-90,0]){screwtrap();}}
        translate([sixinch-p+5,gauge_box,gauge]){rotate([0,-90,0]){screwtrap();}}
        translate([p-5,gauge_box,gauge+dp-gauge_box]){rotate([0,90,0]){screwtrap();}}
        translate([sixinch-p-5,gauge_box,gauge+dp-gauge_box]){rotate([0,90,0]){screwtrap();}}
   }

   //Screw mounts on the side of cabinet
   if(len(screw_side_front)>0){
        for(i=[0:len(screw_side_front)-1]){
            p = screw_side_front[i]*unit;
                translate([20+gauge_box,p-5,gauge]){rotate([0,-90,-90]){screwtrap();}}
                translate([sixinch-20-gauge_box,p+5,gauge]){rotate([0,-90,90]){screwtrap();}}
                translate([20+gauge_box,p+5,gauge+dp-gauge_box]){rotate([0,90,-90]){screwtrap();}}
                translate([sixinch-20-gauge_box,p-5,gauge+dp-gauge_box]){rotate([0,90,90]){screwtrap();}}
        }
    }

    //Screw mounts for lid. Two on each side, three if dp>90
    translate([20+gauge_box,unit*u-gauge_box,gauge+10]){rotate([0,0,-90]){screwtrap();}}
    translate([20+gauge_box,unit*u-gauge_box,gauge+dp-10-10]){rotate([0,0,-90]){screwtrap();}}
    translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+10+10]){rotate([180,0,-90]){screwtrap();}}
    translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+dp-10-10+10]){rotate([180,0,-90]){screwtrap();}}
    if(dp>90 && !remove_middle){
        translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+dp/2-5+10]){rotate([180,0,-90]){screwtrap();}}
        translate([20+gauge_box,unit*u-gauge_box,gauge+dp/2-5]){rotate([0,0,-90]){screwtrap();}}
    }

    //Lid rest bar
    translate([20+gauge_box,unit*u-3-gauge_box,gauge]){
        linear_extrude(dp-gauge_box){polygon (points=[[0,0],[3,3],[0,3]]);}
    }
    translate([sixinch-20-gauge_box,unit*u-3-gauge_box,gauge]){
        linear_extrude(dp-gauge_box){polygon (points=[[0,0],[-3,3],[0,3]]);}
    }

    // Back/front rest bar
    translate([0,0,dp+gauge-2-gauge_box]){
        difference(){
            translate([20,0,0]){  cube([width,unit*u-gauge_box,2]);  }
            translate([20+gauge_box+2,gauge_box+2,-1]){  cube([width-2*gauge_box-4,unit*u,4]);  }
        }
    }

    //PEGS Relative to inside corner
    translate([20+gauge_box,0,gauge]){
        if(len(round_peg)>0){
            for(i=[0:len(round_peg)-1]){
                x = round_peg[i][0];
                y = round_peg[i][1];
                od = round_peg[i][2];
                id = round_peg[i][3];
                he = round_peg[i][4];
                translate([x,0,y]){peg(0,0,od,id,he);}
             }
        }
    }

/* RaspberryPi3ModelBHifiBerry */
/* } */
/*     translate([20+gauge_box,0,gauge]){ */
/*         if(len(round_peg)>0){ */
/*             for(i=[0:len(round_peg)-1]){ */
/*                 x = round_peg[i][0]; */
/*                 y = round_peg[i][1]; */
/*                 od = round_peg[i][2]; */
/*                 id = round_peg[i][3]; */
/*                 he = round_peg[i][4]; */

/*                 translate([x,5,y]){ */
/*                      color("red") { */
/*                           rotate([90, 0, 0]) { */
/*                                cylinder(h=4,r=1.5); */
/*                           } */
/*                      } */
/*                 } */
/*              } */
/*         } */
/*     } */
/* } */

}

module lid(dp,u,screw_front,screw_back, remove_middle=false){
    
    difference(){
    union(){
        if(len(screw_front)>0){
            for(i=[0:len(screw_front)-1]){
                p = screw_front[i];
                translate([p-5,unit*u-gauge_box,gauge]){rotate([0,-90,180]){screwtrap();}}
                translate([sixinch-p-5,unit*u-gauge_box,gauge]){rotate([0,-90,180]){screwtrap();}}
            }
        }
        if(len(screw_back)>0){
            for(i=[0:len(screw_back)-1]){
                p = screw_back[i];
                translate([p+5,unit*u-gauge_box,gauge+dp-gauge_box]){rotate([0,90,180]){screwtrap();}}
                translate([sixinch-p+5,unit*u-gauge_box,gauge+dp-gauge_box]){rotate([0,90,180]){screwtrap();}}
            }
        }

        //lid
        cube_width = sixinch - 40;
        translate([20+gauge_box+slip,u*unit-gauge_box,gauge]){
            cube([cube_width-gauge_box*2-slip*2,gauge_box,dp]);
        }
        //back rest
        translate([sixinch/2-40,u*unit-gauge_box-2,gauge+dp-2-gauge_box]){
            cube([80,2,2]);
        }
    }

    //Negative
    translate([20+gauge_box+4,unit*u+0.01  ,gauge+10+5]){rotate([90,0,0]){screw();}}
    translate([20+gauge_box+4,unit*u+0.01  ,gauge+dp-10-10+5]){rotate([90,0,0]){screw();}}
    translate([sixinch-20-gauge_box-4,unit*u+0.01   ,gauge+10+10-5]){rotate([90,0,0]){screw();}}
    translate([sixinch-20-gauge_box-4,unit*u +0.01  ,gauge+dp-10-10+10-5]){rotate([90,0,0]){screw();}}
    if(dp>90){
        if(!remove_middle){
            translate([sixinch-20-gauge_box-4,unit*u+0.01   ,gauge+dp/2-5+10-5]){rotate([90,0,0]){screw();}}
            translate([20+gauge_box+4,unit*u+0.01   ,gauge+dp/2-5+5]){rotate([90,0,0]){screw();}}
        }
    }
     chimney();


}
}




module screw(){
    cylinder(r1=screw_head/2, r2=screw_dia/2, h=screw_head_height);
    cylinder(r=screw_dia/2, h=40);
    translate([0,0,-0.99]){cylinder(r=screw_head/2, h=1);}
}


module frontholes(u,screw_top,screw_bottom_front,screw_side_front){
    if(len(screw_bottom_front)>0){
    for(i=[0:len(screw_bottom_front)-1]){
        p = screw_bottom_front[i];
        translate([p,gauge_box+4,-0.01]){screw();}
        translate([sixinch-p,gauge_box+4,-0.01]){screw();}
    }
    }
    if(len(screw_side_front)>0){
        for(i=[0:len(screw_side_front)-1]){
            p = screw_side_front[i]*unit;
            translate([20+gauge_box+4,p,-0.01]){screw();}
            translate([sixinch-20-gauge_box-4,p,-0.01]){screw();}
        }
    }
    if(len(screw_top)>0){
    for(i=[0:len(screw_top)-1]){
        p = screw_top[i];
        translate([p,unit*u-gauge_box-4,-0.01]){screw();}
        translate([sixinch-p,unit*u-gauge_box-4,-0.01]){screw();}
    }
    }
}





module handle(u,print){

    if(print){
        translate([16,-u*unit,8]){rotate([0,90,0]){handle1(u);}}
        translate([0,-u*unit,8]){rotate([0,90,0]){handle1(u);}}
    }else{
        translate([22,2,0]){rotate([0,180,0]){handle1(u);}}
        translate([sixinch-14,2,0]){rotate([0,180,0]){handle1(u);}}
    }
}

module handle1(u){
    difference(){
        handle2(8,u*unit-4,10,3);
        translate([-1,5,-1]){handle2(10,u*unit-10-4,6,3);}

        translate([4,2.5,-1]){          cylinder(r=screw_hole/2,h=9);}
        translate([4,u*unit-4-2.5,-1]){ cylinder(r=screw_hole/2,h=9);}
    }
}


module handle2(w,h,d,ra){
    translate([0,ra,d-ra]){
        rotate([0,90,0]){
            cylinder(r=ra,h=w);
        }
    }
    translate([0,h-ra,d-ra]){
        rotate([0,90,0]){
            cylinder(r=ra,h=w);
        }
    }
    translate([0,ra,0]){
        cube([w,h-ra-ra,d]);
    }
    cube([w,h,d-ra]);
}





module insideprofile(l){
    difference(){
        union(){
            translate([7.6,10,0]){cube([4.8,10,l]);}
            translate([0,7.6,0]){cube([20,4.8,l]);}

            translate([6.5,10-2.1,0]){cube([7   ,10,l]);}
            translate([2.1,6.5,0]){cube([15.8,7   ,l]);}
        }
        translate([4,4,-1]){
            cube([12,12,l+2]);
        }
    }
    translate([20,20,0]){
        rotate([0,-90,0]){
            linear_extrude(20){
                polygon (points=[[0,0],[l,0],[0,l]]);
            }
        }
    }
}



module rightbottomplate(t){
    difference(){
        bottomplate(t);
        translate([-1,-1,-1]){
            cube([(sixinch+20)/2+1,sixinch+20+2,t+2]);
        }
    }
}

module leftbottomplate(t){
    difference(){
        bottomplate(t);
        translate([(sixinch+20)/2,-1,-1]){
            cube([(sixinch+20)/2+1,sixinch+20+2,t+2]);
        }
       # translate([10,10,-1]){cylinder(r=2.5,h=base+2);}
        translate([10,sixinch+20-10,-1]){cylinder(r=2.5,h=base+2);}


        translate([(sixinch+20)/2-20,-1,2.1]){cube([40,sixinch+20+2,2]);}

        }

    translate([0,0,base]){insideprofile(10);}
    rotate([0,0,180]){translate([-20,-sixinch-20,base]){insideprofile(10);}}
}


module bottomplate(t){
translate([1,1,0]){
    minkowski(){
        cube([sixinch+20-2,sixinch+20-2,t-1]);
        cylinder(r=1,h=1);
    }
}
}




module frontplate(u,square_hole,round_hole,round_peg,screw_side_front,screw_top,screw_bottom_front){

    difference(){
        baseplate(u);



        //Square holes
        if(len(square_hole)>0){
        for(i=[0:len(square_hole)-1]){
            x = square_hole[i][0];
            y = square_hole[i][1];
            w = square_hole[i][2];
            h = square_hole[i][3];
            translate([x,y,-1]){cube([w,h,gauge+2]);}
        }
        }

       //Round holes
        if(len(round_hole)>0){
        for(i=[0:len(round_hole)-1]){
            x = round_hole[i][0];
            y = round_hole[i][1];
            d = round_hole[i][2];
            translate([x,y,-1]){cylinder(r=d/2,gauge+1);}
        }
    }

        //Cabinet holes
        frontholes(u,screw_top,screw_bottom_front,screw_side_front);

        //Handle holes
        translate([18,4.5,gauge-0.25]){rotate([180,0,0]){screw();}}
        translate([18,u*unit-4.5,gauge-0.25]){rotate([180,0,0]){screw();}}
        translate([sixinch-18,4.5,gauge-0.25]){rotate([180,0,0]){screw();}}
        translate([sixinch-18,u*unit-4.5,gauge-0.25]){rotate([180,0,0]){screw();}}
    }

    //chassis support
    /*
    translate([20+gauge_box,gauge_box,gauge]){
        difference(){
            cube([115-gauge_box*2,u*unit-2*gauge_box,3]);
            translate([gauge_box,gauge_box,-1]){ cube([115-gauge_box*4,u*unit-gauge_box*4,5]);}
        }
    } */



     //Handle base
    /*
        translate([14,0,0]){
            cube([8,u*unit,gauge/2]);
        }
        translate([sixinch-22,0,0]){
            cube([8,u*unit,gauge/2]);
        }
    */

    //Support pegs
    if(len(round_peg)>0){
        for(i=[0:len(round_peg)-1]){
            x = round_peg[i][0];
            y = round_peg[i][1];
            od = round_peg[i][2];
            id = round_peg[i][3];
            he = round_peg[i][4];
            translate([x,y,gauge]){
                difference(){
                 #   cylinder(r=od/2,h=he);
                 #   cylinder(r=id/2,h=he+1);
                }
            }

        }
    }

    //cabinet support bars
    translate([0,0,gauge]){
        /* translate([20+width*0.25,gauge_box,0]){  cube([width*0.5,1,1.5]);  } */
        /* translate([20+width*0.25,unit*u-1-gauge_box,0]){  cube([width*0.5,1,1.5]);  } */
        /* FIXME: */
        translate([25+width*0.25,gauge_box,0]){  cube([width*0.5-12.5,1,1.5]);  }
        translate([25+width*0.25,unit*u-1-gauge_box,0]){  cube([width*0.5-12.5,1,1.5]);  }

    }



    }








module baseplate(u,handle){
    difference(){
    union(){
        translate([1.25,1.25,1.25]){
            minkowski(){
                cube([sixinch-2.5,unit*u-2.5,gauge-2.5]);
                sphere(r=1.25);
            }
        }
    }
    //Rack mount holes
    translate([10-0.5,unit/2,-gauge/2])                 {cylinder(r=2.3,gauge*2);}
    translate([sixinch-10+0.5,unit/2,-gauge/2])         {cylinder(r=2.3,gauge*2);}
    translate([10-0.5,u*unit-(unit/2),-gauge/2])        {cylinder(r=2.3,gauge*2);}
    translate([sixinch-10+0.5,u*unit-(unit/2),-gauge/2]){cylinder(r=2.3,gauge*2);}
    if(u>=5){
        translate([10-0.5,(u*unit)/2,-gauge/2])         {cylinder(r=2.3,gauge*2);}
        translate([sixinch-10+0.5,(u*unit)/2,-gauge/2]) {cylinder(r=2.3,gauge*2);}
    }
}
}