$fn = 50*1; //Constants, do not change ! sixinch = 155*1; // cm = 6" width = 155-20-20; // 11.5cm between rails unit = (44.5/19)*6; // 1U gauge = 3*1; gauge_box = 2*1; //Cabinet screws in mm. They can be changed a little screw_head = 7.4; screw_head_height = 2.2; screw_dia = 3; screw_hole = 2.6; screw_length = 15; nut_4mm = 8.1; slip = 0.35; module chimney() { for(i=[0:8:80]){ echo(i); translate([20 + (width-80)/2 +i,-1,20]){ minkowski(){ cube([0.01,200,30]); sphere(d=2,h=1); } } } } module back_plate(u,dp,screw_top,screw_bottom,screw_side,square_hole,round_hole){ difference(){ union(){ translate([20+gauge_box+slip,gauge_box+slip,gauge+dp-gauge_box]){ cube([width-2*gauge_box-2*slip, u*unit-2*gauge_box-2*slip, gauge_box]); } } //Square holes for(i=[0:len(square_hole)-1]){ x = square_hole[i][0]; y = square_hole[i][1]; w = square_hole[i][2]; h = square_hole[i][3]; translate([x+20+gauge_box,y+gauge_box,dp-1]){cube([w,h,gauge+2]);} } //Round holes if(len(round_hole)>0){ for(i=[0:len(round_hole)-1]){ x = round_hole[i][0]; y = round_hole[i][1]; dia = round_hole[i][2]; translate([20+gauge_box+x,gauge_box+y,dp-4]){ cylinder(d=dia,h=10); } } } //Screw holes if(len(screw_top)>0){ for(i=[0:len(screw_top)-1]){ p = screw_top[i]; translate([p,unit*u-gauge_box-4,gauge+dp+0.1]){rotate([0,180,0]){screw();}} translate([sixinch-p,unit*u-gauge_box-4,gauge+dp+0.1]){rotate([0,180,0]){screw();}} } } if(len(screw_bottom)>0){ for(i=[0:len(screw_bottom)-1]){ p = screw_bottom[i]; translate([p,gauge_box+4 ,gauge+dp+0.1]){rotate([0,180,0]){screw();}} translate([sixinch-p, gauge_box+4 ,gauge+dp+0.1]){rotate([0,180,0]){screw();}} } } if(len(screw_side)>0){ for(i=[0:len(screw_side)-1]){ p = screw_side[i]; translate([sixinch-20-6, unit*p ,gauge+dp+0.1]){rotate([0,180,0]){screw();}} translate([20+6, unit*p ,gauge+dp+0.1]){rotate([0,180,0]){screw();}} } } } } module peg(x,y,od,id,he){ translate([x,y,0]){ rotate([-90,0,0]){ difference(){ cylinder(r=od/2,h=he); translate([0,0,-0.5]){cylinder(r=id/2,h=he+1);} } } } } module screwtrap(){ difference(){ translate([0,0,5]){ intersection(){ scale([1,1,0.7]){ sphere(r=8); } translate([0,-0.001,-10]){ cube([20,20,20]);} } } translate([2,4,5]){ rotate([90,90,90]){ translate([0,0,-10]){ cylinder(r=screw_dia/2,h=20,$fn=100);} } } } } module nuttrap(){ difference(){ linear_extrude(10){ polygon(points=[[0,0],[8,0],[2,8],[0,8]]); } translate([2,4,5]){ rotate([90,90,90]){ cylinder(r=nut_4mm/2,h=20,$fn=6); } } translate([2,4,5]){ rotate([90,90,90]){ translate([0,0,-10]){ cylinder(r=screw_dia/2,h=20,$fn=100);} } } } } module cabinet (dp,u,screw_bottom_front,round_peg,screw_side_front){ difference(){ box(dp,u,screw_bottom_front,round_peg,screw_side_front); translate([20,unit/2+3,sixinch-40]){ cylinder(d=gauge_box,h=41);} translate([20,unit/2+0,sixinch-40]){ cylinder(d=gauge_box,h=41);} translate([20,unit/2-3,sixinch-40]){ cylinder(d=gauge_box,h=41);} translate([20+width,unit/2+3,sixinch-40]){ cylinder(d=gauge_box,h=41);} translate([20+width,unit/2+0,sixinch-40]){ cylinder(d=gauge_box,h=41);} translate([20+width,unit/2-3,sixinch-40]){ cylinder(d=gauge_box,h=41);} } } module box(dp,u,screw_bottom_front,round_peg,screw_side_front){ difference(){ translate([20,0,gauge]){ difference(){ cube([115,u*unit,dp]); translate([gauge_box,gauge_box,-1]){ cube([115-gauge_box*2,u*unit,dp+2]);} } } //CHIMNEY chimney(); } //Screw mounts on the bottom plate for(i=[0:len(screw_bottom_front)-1]){ p = screw_bottom_front[i]; translate([p+5,gauge_box,gauge]){rotate([0,-90,0]){screwtrap();}} translate([sixinch-p+5,gauge_box,gauge]){rotate([0,-90,0]){screwtrap();}} translate([p-5,gauge_box,gauge+dp-gauge_box]){rotate([0,90,0]){screwtrap();}} translate([sixinch-p-5,gauge_box,gauge+dp-gauge_box]){rotate([0,90,0]){screwtrap();}} } //Screw mounts on the side of cabinet if(len(screw_side_front)>0){ for(i=[0:len(screw_side_front)-1]){ p = screw_side_front[i]*unit; translate([20+gauge_box,p-5,gauge]){rotate([0,-90,-90]){screwtrap();}} translate([sixinch-20-gauge_box,p+5,gauge]){rotate([0,-90,90]){screwtrap();}} translate([20+gauge_box,p+5,gauge+dp-gauge_box]){rotate([0,90,-90]){screwtrap();}} translate([sixinch-20-gauge_box,p-5,gauge+dp-gauge_box]){rotate([0,90,90]){screwtrap();}} } } //Screw mounts for lid. Two on each side, three if dp>90 translate([20+gauge_box,unit*u-gauge_box,gauge+10]){rotate([0,0,-90]){screwtrap();}} translate([20+gauge_box,unit*u-gauge_box,gauge+dp-10-10]){rotate([0,0,-90]){screwtrap();}} translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+10+10]){rotate([180,0,-90]){screwtrap();}} translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+dp-10-10+10]){rotate([180,0,-90]){screwtrap();}} if(dp>90){ translate([sixinch-20-gauge_box,unit*u-gauge_box,gauge+dp/2-5+10]){rotate([180,0,-90]){screwtrap();}} translate([20+gauge_box,unit*u-gauge_box,gauge+dp/2-5]){rotate([0,0,-90]){screwtrap();}} } //Lid rest bar translate([20+gauge_box,unit*u-3-gauge_box,gauge]){ linear_extrude(dp-gauge_box){polygon (points=[[0,0],[3,3],[0,3]]);} } translate([sixinch-20-gauge_box,unit*u-3-gauge_box,gauge]){ linear_extrude(dp-gauge_box){polygon (points=[[0,0],[-3,3],[0,3]]);} } // Back/front rest bar translate([0,0,dp+gauge-2-gauge_box]){ difference(){ translate([20,0,0]){ cube([width,unit*u-gauge_box,2]); } translate([20+gauge_box+2,gauge_box+2,-1]){ cube([width-2*gauge_box-4,unit*u,4]); } } } //PEGS Relative to inside corner translate([20+gauge_box,0,gauge]){ if(len(round_peg)>0){ for(i=[0:len(round_peg)-1]){ x = round_peg[i][0]; y = round_peg[i][1]; od = round_peg[i][2]; id = round_peg[i][3]; he = round_peg[i][4]; translate([x,0,y]){peg(0,0,od,id,he); } } } } } module lid(dp,u,screw_front,screw_back){ difference(){ union(){ if(len(screw_front)>0){ for(i=[0:len(screw_front)-1]){ p = screw_front[i]; translate([p-5,unit*u-gauge_box,gauge]){rotate([0,-90,180]){screwtrap();}} translate([sixinch-p-5,unit*u-gauge_box,gauge]){rotate([0,-90,180]){screwtrap();}} } } if(len(screw_back)>0){ for(i=[0:len(screw_back)-1]){ p = screw_back[i]; translate([p+5,unit*u-gauge_box,gauge+dp-gauge_box]){rotate([0,90,180]){screwtrap();}} translate([sixinch-p+5,unit*u-gauge_box,gauge+dp-gauge_box]){rotate([0,90,180]){screwtrap();}} } } //lid translate([20+gauge_box+slip,u*unit-gauge_box,gauge]){ cube([115-gauge_box*2-slip*2,gauge_box,dp]); } //back rest translate([sixinch/2-40,u*unit-gauge_box-2,gauge+dp-2-gauge_box]){ cube([80,2,2]); } } //Negative translate([20+gauge_box+4,unit*u+0.01 ,gauge+10+5]){rotate([90,0,0]){screw();}} translate([20+gauge_box+4,unit*u+0.01 ,gauge+dp-10-10+5]){rotate([90,0,0]){screw();}} translate([sixinch-20-gauge_box-4,unit*u+0.01 ,gauge+10+10-5]){rotate([90,0,0]){screw();}} translate([sixinch-20-gauge_box-4,unit*u +0.01 ,gauge+dp-10-10+10-5]){rotate([90,0,0]){screw();}} if(dp>90){ translate([sixinch-20-gauge_box-4,unit*u+0.01 ,gauge+dp/2-5+10-5]){rotate([90,0,0]){screw();}} translate([20+gauge_box+4,unit*u+0.01 ,gauge+dp/2-5+5]){rotate([90,0,0]){screw();}} } chimney(); } } module screw(){ cylinder(r1=screw_head/2, r2=screw_dia/2, h=screw_head_height); cylinder(r=screw_dia/2, h=40); translate([0,0,-0.99]){cylinder(r=screw_head/2, h=1);} } module frontholes(u,screw_top,screw_bottom_front,screw_side_front){ if(len(screw_bottom_front)>0){ for(i=[0:len(screw_bottom_front)-1]){ p = screw_bottom_front[i]; translate([p,gauge_box+4,-0.01]){screw();} translate([sixinch-p,gauge_box+4,-0.01]){screw();} } } if(len(screw_side_front)>0){ for(i=[0:len(screw_side_front)-1]){ p = screw_side_front[i]*unit; translate([20+gauge_box+4,p,-0.01]){screw();} translate([sixinch-20-gauge_box-4,p,-0.01]){screw();} } } if(len(screw_top)>0){ for(i=[0:len(screw_top)-1]){ p = screw_top[i]; translate([p,unit*u-gauge_box-4,-0.01]){screw();} translate([sixinch-p,unit*u-gauge_box-4,-0.01]){screw();} } } } module handle(u,print){ if(print){ translate([16,-u*unit,8]){rotate([0,90,0]){handle1(u);}} translate([0,-u*unit,8]){rotate([0,90,0]){handle1(u);}} }else{ translate([22,2,0]){rotate([0,180,0]){handle1(u);}} translate([sixinch-14,2,0]){rotate([0,180,0]){handle1(u);}} } } module handle1(u){ difference(){ handle2(8,u*unit-4,10,3); translate([-1,5,-1]){handle2(10,u*unit-10-4,6,3);} translate([4,2.5,-1]){ cylinder(r=screw_hole/2,h=9);} translate([4,u*unit-4-2.5,-1]){ cylinder(r=screw_hole/2,h=9);} } } module handle2(w,h,d,ra){ translate([0,ra,d-ra]){ rotate([0,90,0]){ cylinder(r=ra,h=w); } } translate([0,h-ra,d-ra]){ rotate([0,90,0]){ cylinder(r=ra,h=w); } } translate([0,ra,0]){ cube([w,h-ra-ra,d]); } cube([w,h,d-ra]); } module insideprofile(l){ difference(){ union(){ translate([7.6,10,0]){cube([4.8,10,l]);} translate([0,7.6,0]){cube([20,4.8,l]);} translate([6.5,10-2.1,0]){cube([7 ,10,l]);} translate([2.1,6.5,0]){cube([15.8,7 ,l]);} } translate([4,4,-1]){ cube([12,12,l+2]); } } translate([20,20,0]){ rotate([0,-90,0]){ linear_extrude(20){ polygon (points=[[0,0],[l,0],[0,l]]); } } } } module rightbottomplate(t){ difference(){ bottomplate(t); translate([-1,-1,-1]){ cube([(sixinch+20)/2+1,sixinch+20+2,t+2]); } } } module leftbottomplate(t){ difference(){ bottomplate(t); translate([(sixinch+20)/2,-1,-1]){ cube([(sixinch+20)/2+1,sixinch+20+2,t+2]); } # translate([10,10,-1]){cylinder(r=2.5,h=base+2);} translate([10,sixinch+20-10,-1]){cylinder(r=2.5,h=base+2);} translate([(sixinch+20)/2-20,-1,2.1]){cube([40,sixinch+20+2,2]);} } translate([0,0,base]){insideprofile(10);} rotate([0,0,180]){translate([-20,-sixinch-20,base]){insideprofile(10);}} } module bottomplate(t){ translate([1,1,0]){ minkowski(){ cube([sixinch+20-2,sixinch+20-2,t-1]); cylinder(r=1,h=1); } } } module frontplate(u,square_hole,round_hole,round_peg,screw_side_front,screw_top,screw_bottom_front){ difference(){ baseplate(u); //Square holes if(len(square_hole)>0){ for(i=[0:len(square_hole)-1]){ x = square_hole[i][0]; y = square_hole[i][1]; w = square_hole[i][2]; h = square_hole[i][3]; translate([x,y,-1]){cube([w,h,gauge+2]);} } } //Round holes if(len(round_hole)>0){ for(i=[0:len(round_hole)-1]){ x = round_hole[i][0]; y = round_hole[i][1]; d = round_hole[i][2]; translate([x,y,-1]){cylinder(r=d/2,gauge+1);} } } //Cabinet holes frontholes(u,screw_top,screw_bottom_front,screw_side_front); //Handle holes translate([18,4.5,gauge-0.25]){rotate([180,0,0]){screw();}} translate([18,u*unit-4.5,gauge-0.25]){rotate([180,0,0]){screw();}} translate([sixinch-18,4.5,gauge-0.25]){rotate([180,0,0]){screw();}} translate([sixinch-18,u*unit-4.5,gauge-0.25]){rotate([180,0,0]){screw();}} } //chassis support /* translate([20+gauge_box,gauge_box,gauge]){ difference(){ cube([115-gauge_box*2,u*unit-2*gauge_box,3]); translate([gauge_box,gauge_box,-1]){ cube([115-gauge_box*4,u*unit-gauge_box*4,5]);} } } */ //Handle base /* translate([14,0,0]){ cube([8,u*unit,gauge/2]); } translate([sixinch-22,0,0]){ cube([8,u*unit,gauge/2]); } */ //Support pegs if(len(round_peg)>0){ for(i=[0:len(round_peg)-1]){ x = round_peg[i][0]; y = round_peg[i][1]; od = round_peg[i][2]; id = round_peg[i][3]; he = round_peg[i][4]; translate([x,y,gauge]){ difference(){ # cylinder(r=od/2,h=he); # cylinder(r=id/2,h=he+1); } } } } //cabinet support bars translate([0,0,gauge]){ translate([20+width*0.25,gauge_box,0]){ cube([width*0.5,1,1.5]); } translate([20+width*0.25,unit*u-1-gauge_box,0]){ cube([width*0.5,1,1.5]); } } } module baseplate(u,handle){ difference(){ union(){ translate([1.25,1.25,1.25]){ minkowski(){ cube([sixinch-2.5,unit*u-2.5,gauge-2.5]); sphere(r=1.25); } } } //Rack mount holes translate([10-0.5,unit/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} translate([sixinch-10+0.5,unit/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} translate([10-0.5,u*unit-(unit/2),-gauge/2]) {cylinder(r=2.3,gauge*2);} translate([sixinch-10+0.5,u*unit-(unit/2),-gauge/2]){cylinder(r=2.3,gauge*2);} if(u>=5){ translate([10-0.5,(u*unit)/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} translate([sixinch-10+0.5,(u*unit)/2,-gauge/2]) {cylinder(r=2.3,gauge*2);} } } }