2017-05-16 11:45:28 +00:00
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#include "WipeTowerPrusaMM.hpp"
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2017-05-10 13:54:59 +00:00
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#include <assert.h>
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2017-05-12 12:22:20 +00:00
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#include <math.h>
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2017-05-10 13:54:59 +00:00
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#include <fstream>
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#include <iostream>
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2017-05-25 20:27:53 +00:00
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#include <vector>
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2017-05-10 13:54:59 +00:00
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2017-08-14 10:56:09 +00:00
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#if defined(__linux) || defined(__GNUC__ )
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2017-05-10 14:15:14 +00:00
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#include <strings.h>
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#endif /* __linux */
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2017-05-10 13:54:59 +00:00
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#ifdef _MSC_VER
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#define strcasecmp _stricmp
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#endif
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2017-11-28 16:32:11 +00:00
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2017-05-16 11:45:28 +00:00
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namespace Slic3r
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{
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2017-05-16 11:45:28 +00:00
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namespace PrusaMultiMaterial {
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class Writer
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{
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public:
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Writer() :
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m_current_pos(std::numeric_limits<float>::max(), std::numeric_limits<float>::max()),
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m_current_z(0.f),
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m_current_feedrate(0.f),
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m_extrusion_flow(0.f),
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m_layer_height(0.f),
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m_preview_suppressed(false),
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m_elapsed_time(0.f) {}
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Writer& set_initial_position(const WipeTower::xy &pos) {
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m_start_pos = pos;
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m_current_pos = pos;
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return *this;
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}
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Writer& set_initial_tool(const unsigned int tool) { m_current_tool = tool; return *this; }
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Writer& set_z(float z)
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{ m_current_z = z; return *this; }
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Writer& set_layer_height(float layer_height)
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{ m_layer_height = layer_height; return *this; }
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Writer& set_extrusion_flow(float flow)
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{ m_extrusion_flow = flow; return *this; }
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2017-12-05 10:25:38 +00:00
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Writer& set_rotation(WipeTower::xy pos,float width,float depth,float angle)
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{ m_wipe_tower_pos = pos; m_wipe_tower_depth = depth; m_wipe_tower_width = width; m_angle_deg = angle; return (*this); }
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2017-05-25 20:27:53 +00:00
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// Suppress / resume G-code preview in Slic3r. Slic3r will have difficulty to differentiate the various
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// filament loading and cooling moves from normal extrusion moves. Therefore the writer
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// is asked to suppres output of some lines, which look like extrusions.
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Writer& suppress_preview() { m_preview_suppressed = true; return *this; }
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Writer& resume_preview() { m_preview_suppressed = false; return *this; }
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Writer& feedrate(float f)
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{
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if (f != m_current_feedrate)
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m_gcode += "G1" + set_format_F(f) + "\n";
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return *this;
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}
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const std::string& gcode() const { return m_gcode; }
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const std::vector<WipeTower::Extrusion>& extrusions() const { return m_extrusions; }
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float x() const { return m_current_pos.x; }
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float y() const { return m_current_pos.y; }
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const WipeTower::xy& pos() const { return m_current_pos; }
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const WipeTower::xy start_pos_rotated() const { return m_start_pos.rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg); }
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const WipeTower::xy pos_rotated() const { return m_current_pos.rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg); }
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float elapsed_time() const { return m_elapsed_time; }
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// Extrude with an explicitely provided amount of extrusion.
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Writer& extrude_explicit(float x, float y, float e, float f = 0.f)
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{
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if (x == m_current_pos.x && y == m_current_pos.y && e == 0.f && (f == 0.f || f == m_current_feedrate))
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// Neither extrusion nor a travel move.
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return *this;
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float dx = x - m_current_pos.x;
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float dy = y - m_current_pos.y;
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double len = sqrt(dx*dx+dy*dy);
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// For rotated wipe tower, transform position to printer coordinates
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WipeTower::xy rotated_current_pos(m_current_pos.rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg));
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WipeTower::xy rot(WipeTower::xy(x, y).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg));
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if (! m_preview_suppressed && e > 0.f && len > 0.) {
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// Width of a squished extrusion, corrected for the roundings of the squished extrusions.
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// This is left zero if it is a travel move.
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float width = float(double(e) * m_filament_area / (len * m_layer_height));
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// Correct for the roundings of a squished extrusion.
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width += float(m_layer_height * (1. - M_PI / 4.));
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if (m_extrusions.empty() || m_extrusions.back().pos != rotated_current_pos)
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m_extrusions.emplace_back(WipeTower::Extrusion(rotated_current_pos, 0, m_current_tool));
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m_extrusions.emplace_back(WipeTower::Extrusion(WipeTower::xy(rot.x, rot.y), width, m_current_tool));
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}
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m_gcode += "G1";
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if (rot.x != rotated_current_pos.x)
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m_gcode += set_format_X(rot.x);
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if (rot.y != rotated_current_pos.y)
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m_gcode += set_format_Y(rot.y);
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// Transform current position back to wipe tower coordinates (was updated by set_format_X)
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m_current_pos.x = x;
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m_current_pos.y = y;
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if (e != 0.f)
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m_gcode += set_format_E(e);
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if (f != 0.f && f != m_current_feedrate)
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m_gcode += set_format_F(f);
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// Update the elapsed time with a rough estimate.
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m_elapsed_time += ((len == 0) ? std::abs(e) : len) / m_current_feedrate * 60.f;
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m_gcode += "\n";
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return *this;
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}
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Writer& extrude_explicit(const WipeTower::xy &dest, float e, float f = 0.f)
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{ return extrude_explicit(dest.x, dest.y, e, f); }
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// Travel to a new XY position. f=0 means use the current value.
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Writer& travel(float x, float y, float f = 0.f)
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{ return extrude_explicit(x, y, 0.f, f); }
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Writer& travel(const WipeTower::xy &dest, float f = 0.f)
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{ return extrude_explicit(dest.x, dest.y, 0.f, f); }
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// Extrude a line from current position to x, y with the extrusion amount given by m_extrusion_flow.
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Writer& extrude(float x, float y, float f = 0.f)
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{
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float dx = x - m_current_pos.x;
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float dy = y - m_current_pos.y;
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return extrude_explicit(x, y, sqrt(dx*dx+dy*dy) * m_extrusion_flow, f);
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}
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Writer& extrude(const WipeTower::xy &dest, const float f = 0.f)
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{ return extrude(dest.x, dest.y, f); }
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Writer& load(float e, float f = 0.f)
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{
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if (e == 0.f && (f == 0.f || f == m_current_feedrate))
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return *this;
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m_gcode += "G1";
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if (e != 0.f)
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m_gcode += set_format_E(e);
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if (f != 0.f && f != m_current_feedrate)
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m_gcode += set_format_F(f);
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m_gcode += "\n";
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return *this;
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}
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2017-12-05 10:25:38 +00:00
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2017-05-17 08:42:39 +00:00
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// Derectract while moving in the X direction.
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// If |x| > 0, the feed rate relates to the x distance,
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// otherwise the feed rate relates to the e distance.
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Writer& load_move_x(float x, float e, float f = 0.f)
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{ return extrude_explicit(x, m_current_pos.y, e, f); }
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Writer& retract(float e, float f = 0.f)
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{ return load(-e, f); }
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// Elevate the extruder head above the current print_z position.
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Writer& z_hop(float hop, float f = 0.f)
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{
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m_gcode += std::string("G1") + set_format_Z(m_current_z + hop);
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if (f != 0 && f != m_current_feedrate)
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m_gcode += set_format_F(f);
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m_gcode += "\n";
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return *this;
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}
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// Lower the extruder head back to the current print_z position.
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Writer& z_hop_reset(float f = 0.f)
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{ return z_hop(0, f); }
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// Move to x1, +y_increment,
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// extrude quickly amount e to x2 with feed f.
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Writer& ram(float x1, float x2, float dy, float e0, float e, float f)
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{
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extrude_explicit(x1, m_current_pos.y + dy, e0, f);
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extrude_explicit(x2, m_current_pos.y, e);
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return *this;
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}
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2017-05-17 14:45:37 +00:00
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// Let the end of the pulled out filament cool down in the cooling tube
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// by moving up and down and moving the print head left / right
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// at the current Y position to spread the leaking material.
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Writer& cool(float x1, float x2, float e1, float e2, float f)
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{
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extrude_explicit(x1, m_current_pos.y, e1, f);
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extrude_explicit(x2, m_current_pos.y, e2);
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return *this;
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}
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Writer& set_tool(int tool)
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{
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char buf[64];
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sprintf(buf, "T%d\n", tool);
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m_gcode += buf;
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m_current_tool = tool;
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return *this;
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}
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// Set extruder temperature, don't wait by default.
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Writer& set_extruder_temp(int temperature, bool wait = false)
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{
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char buf[128];
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sprintf(buf, "M%d S%d\n", wait ? 109 : 104, temperature);
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m_gcode += buf;
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return *this;
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};
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2017-05-17 08:42:39 +00:00
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// Set speed factor override percentage.
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Writer& speed_override(int speed)
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{
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char buf[128];
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sprintf(buf, "M220 S%d\n", speed);
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m_gcode += buf;
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return *this;
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};
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// Set digital trimpot motor
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Writer& set_extruder_trimpot(int current)
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{
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char buf[128];
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sprintf(buf, "M907 E%d\n", current);
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m_gcode += buf;
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return *this;
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};
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Writer& flush_planner_queue()
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{
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m_gcode += "G4 S0\n";
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return *this;
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}
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// Reset internal extruder counter.
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Writer& reset_extruder()
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{
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m_gcode += "G92 E0\n";
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return *this;
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}
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Writer& comment_with_value(const char *comment, int value)
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{
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char strvalue[64];
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sprintf(strvalue, "%d", value);
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m_gcode += std::string(";") + comment + strvalue + "\n";
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return *this;
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};
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2017-05-16 11:45:28 +00:00
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Writer& comment_material(WipeTowerPrusaMM::material_type material)
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2017-05-12 08:44:56 +00:00
|
|
|
{
|
|
|
|
m_gcode += "; material : ";
|
|
|
|
switch (material)
|
|
|
|
{
|
2017-05-16 11:45:28 +00:00
|
|
|
case WipeTowerPrusaMM::PVA:
|
2017-05-12 08:44:56 +00:00
|
|
|
m_gcode += "#8 (PVA)";
|
|
|
|
break;
|
2017-05-16 11:45:28 +00:00
|
|
|
case WipeTowerPrusaMM::SCAFF:
|
2017-05-12 08:44:56 +00:00
|
|
|
m_gcode += "#5 (Scaffold)";
|
|
|
|
break;
|
2017-05-16 11:45:28 +00:00
|
|
|
case WipeTowerPrusaMM::FLEX:
|
2017-05-12 08:44:56 +00:00
|
|
|
m_gcode += "#4 (Flex)";
|
|
|
|
break;
|
|
|
|
default:
|
|
|
|
m_gcode += "DEFAULT (PLA)";
|
|
|
|
break;
|
|
|
|
}
|
|
|
|
m_gcode += "\n";
|
|
|
|
return *this;
|
|
|
|
};
|
|
|
|
|
|
|
|
Writer& append(const char *text) { m_gcode += text; return *this; }
|
|
|
|
|
|
|
|
private:
|
2017-05-25 20:27:53 +00:00
|
|
|
WipeTower::xy m_start_pos;
|
2017-05-12 08:44:56 +00:00
|
|
|
WipeTower::xy m_current_pos;
|
|
|
|
float m_current_z;
|
|
|
|
float m_current_feedrate;
|
2017-05-25 20:27:53 +00:00
|
|
|
unsigned int m_current_tool;
|
|
|
|
float m_layer_height;
|
2017-05-12 08:44:56 +00:00
|
|
|
float m_extrusion_flow;
|
2017-05-25 20:27:53 +00:00
|
|
|
bool m_preview_suppressed;
|
2017-05-12 08:44:56 +00:00
|
|
|
std::string m_gcode;
|
2017-05-25 20:27:53 +00:00
|
|
|
std::vector<WipeTower::Extrusion> m_extrusions;
|
|
|
|
float m_elapsed_time;
|
|
|
|
const double m_filament_area = 0.25*M_PI*1.75*1.75;
|
2017-11-28 16:32:11 +00:00
|
|
|
float m_angle_deg = 0;
|
|
|
|
WipeTower::xy m_wipe_tower_pos;
|
2017-12-05 10:25:38 +00:00
|
|
|
float m_wipe_tower_width;
|
|
|
|
float m_wipe_tower_depth;
|
2017-05-12 08:44:56 +00:00
|
|
|
|
|
|
|
std::string set_format_X(float x) {
|
|
|
|
char buf[64];
|
|
|
|
sprintf(buf, " X%.3f", x);
|
|
|
|
m_current_pos.x = x;
|
|
|
|
return buf;
|
|
|
|
}
|
|
|
|
|
|
|
|
std::string set_format_Y(float y) {
|
|
|
|
char buf[64];
|
|
|
|
sprintf(buf, " Y%.3f", y);
|
|
|
|
m_current_pos.y = y;
|
|
|
|
return buf;
|
|
|
|
}
|
|
|
|
|
2017-05-17 08:42:39 +00:00
|
|
|
std::string set_format_Z(float z) {
|
2017-05-12 08:44:56 +00:00
|
|
|
char buf[64];
|
2017-05-17 08:42:39 +00:00
|
|
|
sprintf(buf, " Z%.3f", z);
|
2017-05-12 08:44:56 +00:00
|
|
|
return buf;
|
|
|
|
}
|
|
|
|
|
|
|
|
std::string set_format_E(float e) {
|
|
|
|
char buf[64];
|
|
|
|
sprintf(buf, " E%.4f", e);
|
|
|
|
return buf;
|
|
|
|
}
|
|
|
|
|
|
|
|
std::string set_format_F(float f) {
|
|
|
|
char buf[64];
|
2017-05-22 18:56:42 +00:00
|
|
|
sprintf(buf, " F%d", int(floor(f + 0.5f)));
|
2017-05-12 08:44:56 +00:00
|
|
|
m_current_feedrate = f;
|
|
|
|
return buf;
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
2017-05-25 20:27:53 +00:00
|
|
|
|
|
|
|
Writer& operator=(const Writer &rhs);
|
2017-05-10 13:54:59 +00:00
|
|
|
};
|
|
|
|
|
2017-09-01 15:30:18 +00:00
|
|
|
/*
|
|
|
|
class Material
|
|
|
|
{
|
|
|
|
public:
|
|
|
|
std::string name;
|
|
|
|
std::string type;
|
|
|
|
|
|
|
|
struct RammingStep {
|
|
|
|
// float length;
|
|
|
|
float extrusion_multiplier; // sirka linky
|
|
|
|
float extrusion;
|
|
|
|
float speed;
|
|
|
|
};
|
|
|
|
std::vector<RammingStep> ramming_sequence;
|
|
|
|
|
|
|
|
// Number and speed of the cooling moves.
|
|
|
|
std::vector<float> cooling_moves;
|
|
|
|
|
|
|
|
// Percentage of the speed overide, in pairs of <z, percentage>
|
|
|
|
std::vector<std::pair<float, int>> speed_override;
|
|
|
|
};
|
|
|
|
*/
|
|
|
|
|
2017-11-28 16:32:11 +00:00
|
|
|
}; // namespace PrusaMultiMaterial
|
2017-05-16 11:45:28 +00:00
|
|
|
|
|
|
|
WipeTowerPrusaMM::material_type WipeTowerPrusaMM::parse_material(const char *name)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
|
|
|
if (strcasecmp(name, "PLA") == 0)
|
|
|
|
return PLA;
|
|
|
|
if (strcasecmp(name, "ABS") == 0)
|
|
|
|
return ABS;
|
|
|
|
if (strcasecmp(name, "PET") == 0)
|
|
|
|
return PET;
|
|
|
|
if (strcasecmp(name, "HIPS") == 0)
|
|
|
|
return HIPS;
|
|
|
|
if (strcasecmp(name, "FLEX") == 0)
|
|
|
|
return FLEX;
|
|
|
|
if (strcasecmp(name, "SCAFF") == 0)
|
|
|
|
return SCAFF;
|
|
|
|
if (strcasecmp(name, "EDGE") == 0)
|
|
|
|
return EDGE;
|
|
|
|
if (strcasecmp(name, "NGEN") == 0)
|
|
|
|
return NGEN;
|
|
|
|
if (strcasecmp(name, "PVA") == 0)
|
|
|
|
return PVA;
|
|
|
|
return INVALID;
|
|
|
|
}
|
|
|
|
|
2017-09-01 15:30:18 +00:00
|
|
|
// Returns gcode to prime the nozzles at the front edge of the print bed.
|
2017-09-12 13:55:38 +00:00
|
|
|
WipeTower::ToolChangeResult WipeTowerPrusaMM::prime(
|
|
|
|
// print_z of the first layer.
|
|
|
|
float first_layer_height,
|
|
|
|
// Extruder indices, in the order to be primed. The last extruder will later print the wipe tower brim, print brim and the object.
|
|
|
|
std::vector<unsigned int> tools,
|
|
|
|
// If true, the last priming are will be the same as the other priming areas, and the rest of the wipe will be performed inside the wipe tower.
|
|
|
|
// If false, the last priming are will be large enough to wipe the last extruder sufficiently.
|
|
|
|
bool last_wipe_inside_wipe_tower,
|
|
|
|
// May be used by a stand alone post processor.
|
|
|
|
Purpose purpose)
|
2017-09-01 15:30:18 +00:00
|
|
|
{
|
|
|
|
this->set_layer(first_layer_height, first_layer_height, tools.size(), true, false);
|
|
|
|
|
|
|
|
float wipe_area = m_wipe_area;
|
|
|
|
// Calculate the amount of wipe over the wipe tower brim following the prime, decrease wipe_area
|
|
|
|
// with the amount of material extruded over the brim.
|
|
|
|
{
|
|
|
|
// Simulate the brim extrusions, summ the length of the extrusion.
|
|
|
|
float e_length = this->tool_change(0, false, PURPOSE_EXTRUDE).total_extrusion_length_in_plane();
|
|
|
|
// Shrink wipe_area by the amount of extrusion extruded by the finish_layer().
|
|
|
|
// Y stepping of the wipe extrusions.
|
2017-12-07 10:59:14 +00:00
|
|
|
float dy = m_line_width;
|
2017-09-01 15:30:18 +00:00
|
|
|
// Number of whole wipe lines, that would be extruded to wipe as much material as the finish_layer().
|
|
|
|
// Minimum wipe area is 5mm wide.
|
|
|
|
//FIXME calculate the purge_lines_width precisely.
|
|
|
|
float purge_lines_width = 1.3f;
|
2017-09-04 08:14:56 +00:00
|
|
|
wipe_area = std::max(5.f, m_wipe_area - float(floor(e_length / m_wipe_tower_width)) * dy - purge_lines_width);
|
2017-09-01 15:30:18 +00:00
|
|
|
}
|
|
|
|
|
|
|
|
this->set_layer(first_layer_height, first_layer_height, tools.size(), true, false);
|
|
|
|
this->m_num_layer_changes = 0;
|
|
|
|
this->m_current_tool = tools.front();
|
|
|
|
|
2017-09-04 11:51:05 +00:00
|
|
|
// The Prusa i3 MK2 has a working space of [0, -2.2] to [250, 210].
|
|
|
|
// Due to the XYZ calibration, this working space may shrink slightly from all directions,
|
|
|
|
// therefore the homing position is shifted inside the bed by 0.2 in the firmware to [0.2, -2.0].
|
|
|
|
// box_coordinates cleaning_box(xy(0.5f, - 1.5f), m_wipe_tower_width, wipe_area);
|
|
|
|
box_coordinates cleaning_box(xy(5.f, 0.f), m_wipe_tower_width, wipe_area);
|
2017-09-01 15:30:18 +00:00
|
|
|
|
|
|
|
PrusaMultiMaterial::Writer writer;
|
|
|
|
writer.set_extrusion_flow(m_extrusion_flow)
|
|
|
|
.set_z(m_z_pos)
|
|
|
|
.set_layer_height(m_layer_height)
|
|
|
|
.set_initial_tool(m_current_tool)
|
|
|
|
.append(";--------------------\n"
|
|
|
|
"; CP PRIMING START\n")
|
|
|
|
.append(";--------------------\n")
|
|
|
|
.speed_override(100);
|
|
|
|
|
|
|
|
// Always move to the starting position.
|
2017-09-04 11:51:05 +00:00
|
|
|
writer.set_initial_position(xy(0.f, 0.f))
|
|
|
|
.travel(cleaning_box.ld, 7200)
|
2017-09-01 15:30:18 +00:00
|
|
|
// Increase the extruder driver current to allow fast ramming.
|
2017-09-04 11:51:05 +00:00
|
|
|
.set_extruder_trimpot(750);
|
2017-09-01 15:30:18 +00:00
|
|
|
|
|
|
|
if (purpose == PURPOSE_EXTRUDE || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
2017-09-12 13:55:38 +00:00
|
|
|
float y_end = 0.f;
|
2017-09-01 15:30:18 +00:00
|
|
|
for (size_t idx_tool = 0; idx_tool < tools.size(); ++ idx_tool) {
|
|
|
|
unsigned int tool = tools[idx_tool];
|
|
|
|
// Select the tool, set a speed override for soluble and flex materials.
|
|
|
|
toolchange_Change(writer, tool, m_material[tool]);
|
|
|
|
// Prime the tool.
|
|
|
|
toolchange_Load(writer, cleaning_box);
|
|
|
|
if (idx_tool + 1 == tools.size()) {
|
|
|
|
// Last tool should not be unloaded, but it should be wiped enough to become of a pure color.
|
2017-09-12 13:55:38 +00:00
|
|
|
if (last_wipe_inside_wipe_tower) {
|
|
|
|
// Shrink the last wipe area to the area of the other purge areas,
|
|
|
|
// remember the last initial wipe width to be purged into the 1st layer of the wipe tower.
|
2017-12-07 10:59:14 +00:00
|
|
|
this->m_initial_extra_wipe = std::max(0.f, wipe_area - (y_end + 0.5f * m_line_width - cleaning_box.ld.y));
|
2017-09-12 13:55:38 +00:00
|
|
|
cleaning_box.lu.y -= this->m_initial_extra_wipe;
|
|
|
|
cleaning_box.ru.y -= this->m_initial_extra_wipe;
|
|
|
|
}
|
|
|
|
toolchange_Wipe(writer, cleaning_box, false);
|
2017-09-01 15:30:18 +00:00
|
|
|
} else {
|
|
|
|
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
|
2017-09-12 13:55:38 +00:00
|
|
|
writer.travel(writer.x(), writer.y() + m_perimeter_width, 7200);
|
2017-10-03 11:43:34 +00:00
|
|
|
// Change the extruder temperature to the temperature of the next filament before starting the cooling moves.
|
|
|
|
toolchange_Unload(writer, cleaning_box, m_material[m_current_tool], m_first_layer_temperature[tools[idx_tool+1]]);
|
2017-09-12 13:55:38 +00:00
|
|
|
// Save the y end of the non-last priming area.
|
|
|
|
y_end = writer.y();
|
2017-09-01 15:30:18 +00:00
|
|
|
cleaning_box.translate(m_wipe_tower_width, 0.f);
|
|
|
|
writer.travel(cleaning_box.ld, 7200);
|
|
|
|
}
|
|
|
|
++ m_num_tool_changes;
|
|
|
|
}
|
|
|
|
}
|
|
|
|
|
|
|
|
// Reset the extruder current to a normal value.
|
|
|
|
writer.set_extruder_trimpot(550)
|
|
|
|
.feedrate(6000)
|
|
|
|
.flush_planner_queue()
|
|
|
|
.reset_extruder()
|
|
|
|
.append("; CP PRIMING END\n"
|
|
|
|
";------------------\n"
|
|
|
|
"\n\n");
|
|
|
|
|
|
|
|
// Force m_idx_tool_change_in_layer to -1, so that tool_change() will know to extrude the wipe tower brim.
|
|
|
|
m_idx_tool_change_in_layer = (unsigned int)(-1);
|
|
|
|
|
|
|
|
ToolChangeResult result;
|
|
|
|
result.print_z = this->m_z_pos;
|
|
|
|
result.layer_height = this->m_layer_height;
|
|
|
|
result.gcode = writer.gcode();
|
|
|
|
result.elapsed_time = writer.elapsed_time();
|
|
|
|
result.extrusions = writer.extrusions();
|
2017-12-01 10:10:01 +00:00
|
|
|
result.start_pos = writer.start_pos_rotated();
|
|
|
|
result.end_pos = writer.pos_rotated();
|
2017-09-01 15:30:18 +00:00
|
|
|
return result;
|
|
|
|
}
|
|
|
|
|
|
|
|
WipeTower::ToolChangeResult WipeTowerPrusaMM::tool_change(unsigned int tool, bool last_in_layer, Purpose purpose)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-16 11:45:28 +00:00
|
|
|
// Either it is the last tool unload,
|
|
|
|
// or there must be a nonzero wipe tower partitions available.
|
2017-08-18 19:09:53 +00:00
|
|
|
// assert(tool < 0 || it_layer_tools->wipe_tower_partitions > 0);
|
2017-05-16 11:45:28 +00:00
|
|
|
|
2017-05-17 14:45:37 +00:00
|
|
|
if (m_idx_tool_change_in_layer == (unsigned int)(-1)) {
|
2017-05-16 11:45:28 +00:00
|
|
|
// First layer, prime the extruder.
|
2017-05-18 14:53:19 +00:00
|
|
|
return toolchange_Brim(purpose);
|
2017-05-17 08:42:39 +00:00
|
|
|
}
|
2017-05-16 11:45:28 +00:00
|
|
|
|
2017-05-30 08:51:38 +00:00
|
|
|
float wipe_area = m_wipe_area;
|
|
|
|
if (++ m_idx_tool_change_in_layer < (unsigned int)m_max_color_changes && last_in_layer) {
|
|
|
|
// This tool_change() call will be followed by a finish_layer() call.
|
|
|
|
// Try to shrink the wipe_area to save material, as less than usual wipe is required
|
|
|
|
// if this step is foolowed by finish_layer() extrusions wiping the same extruder.
|
|
|
|
for (size_t iter = 0; iter < 3; ++ iter) {
|
|
|
|
// Simulate the finish_layer() extrusions, summ the length of the extrusion.
|
|
|
|
float e_length = 0.f;
|
|
|
|
{
|
|
|
|
unsigned int old_idx_tool_change = m_idx_tool_change_in_layer;
|
|
|
|
float old_wipe_start_y = m_current_wipe_start_y;
|
|
|
|
m_current_wipe_start_y += wipe_area;
|
2017-09-01 15:30:18 +00:00
|
|
|
e_length = this->finish_layer(PURPOSE_EXTRUDE).total_extrusion_length_in_plane();
|
2017-05-30 08:51:38 +00:00
|
|
|
m_idx_tool_change_in_layer = old_idx_tool_change;
|
|
|
|
m_current_wipe_start_y = old_wipe_start_y;
|
|
|
|
}
|
|
|
|
// Shrink wipe_area by the amount of extrusion extruded by the finish_layer().
|
|
|
|
// Y stepping of the wipe extrusions.
|
2017-12-07 10:59:14 +00:00
|
|
|
float dy = m_line_width;
|
2017-05-30 08:51:38 +00:00
|
|
|
// Number of whole wipe lines, that would be extruded to wipe as much material as the finish_layer().
|
|
|
|
float num_lines_extruded = floor(e_length / m_wipe_tower_width);
|
|
|
|
// Minimum wipe area is 5mm wide.
|
2017-06-15 08:53:37 +00:00
|
|
|
wipe_area = m_wipe_area - num_lines_extruded * dy;
|
2017-05-30 08:51:38 +00:00
|
|
|
if (wipe_area < 5.) {
|
|
|
|
wipe_area = 5.;
|
|
|
|
break;
|
|
|
|
}
|
|
|
|
}
|
|
|
|
}
|
|
|
|
|
2017-05-16 11:45:28 +00:00
|
|
|
box_coordinates cleaning_box(
|
2017-05-17 14:45:37 +00:00
|
|
|
m_wipe_tower_pos + xy(0.f, m_current_wipe_start_y + 0.5f * m_perimeter_width),
|
2017-05-12 08:44:56 +00:00
|
|
|
m_wipe_tower_width,
|
2017-05-30 08:51:38 +00:00
|
|
|
wipe_area - m_perimeter_width);
|
2017-05-16 11:45:28 +00:00
|
|
|
|
|
|
|
PrusaMultiMaterial::Writer writer;
|
|
|
|
writer.set_extrusion_flow(m_extrusion_flow)
|
2017-12-05 10:25:38 +00:00
|
|
|
.set_z(m_z_pos)
|
|
|
|
.set_layer_height(m_layer_height)
|
|
|
|
.set_initial_tool(m_current_tool)
|
|
|
|
.set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle)
|
|
|
|
.append(";--------------------\n"
|
|
|
|
"; CP TOOLCHANGE START\n")
|
|
|
|
.comment_with_value(" toolchange #", m_num_tool_changes)
|
|
|
|
.comment_material(m_material[m_current_tool])
|
|
|
|
.append(";--------------------\n")
|
|
|
|
.speed_override(100);
|
|
|
|
|
|
|
|
xy initial_position = ((m_current_shape == SHAPE_NORMAL) ? cleaning_box.ld : cleaning_box.lu) +
|
2017-05-18 14:53:19 +00:00
|
|
|
xy(m_perimeter_width, ((m_current_shape == SHAPE_NORMAL) ? 1.f : -1.f) * m_perimeter_width);
|
|
|
|
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
|
|
|
// Scaffold leaks terribly, reduce leaking by a full retract when going to the wipe tower.
|
2017-05-25 20:27:53 +00:00
|
|
|
float initial_retract = ((m_material[m_current_tool] == SCAFF) ? 1.f : 0.5f) * m_retract;
|
2017-05-18 14:53:19 +00:00
|
|
|
writer // Lift for a Z hop.
|
|
|
|
.z_hop(m_zhop, 7200)
|
|
|
|
// Additional retract on move to tower.
|
|
|
|
.retract(initial_retract, 3600)
|
|
|
|
// Move to a starting position, one perimeter width inside the cleaning box.
|
|
|
|
.travel(initial_position, 7200)
|
|
|
|
// Unlift for a Z hop.
|
|
|
|
.z_hop_reset(7200)
|
|
|
|
// Additional retract on move to tower.
|
|
|
|
.load(initial_retract, 3600)
|
|
|
|
.load(m_retract, 1500);
|
|
|
|
} else {
|
|
|
|
// Already at the initial position.
|
|
|
|
writer.set_initial_position(initial_position);
|
2017-05-16 11:45:28 +00:00
|
|
|
}
|
|
|
|
|
2017-05-18 14:53:19 +00:00
|
|
|
if (purpose == PURPOSE_EXTRUDE || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
2017-05-18 17:05:44 +00:00
|
|
|
// Increase the extruder driver current to allow fast ramming.
|
|
|
|
writer.set_extruder_trimpot(750);
|
2017-05-18 14:53:19 +00:00
|
|
|
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
|
|
|
|
|
2017-09-01 15:30:18 +00:00
|
|
|
if (tool != (unsigned int)-1) {
|
|
|
|
toolchange_Unload(writer, cleaning_box, m_material[m_current_tool],
|
|
|
|
m_is_first_layer ? m_first_layer_temperature[tool] : m_temperature[tool]);
|
2017-05-18 14:53:19 +00:00
|
|
|
// This is not the last change.
|
|
|
|
// Change the tool, set a speed override for soluble and flex materials.
|
|
|
|
toolchange_Change(writer, tool, m_material[tool]);
|
|
|
|
toolchange_Load(writer, cleaning_box);
|
|
|
|
// Wipe the newly loaded filament until the end of the assigned wipe area.
|
2017-09-12 13:55:38 +00:00
|
|
|
toolchange_Wipe(writer, cleaning_box, false);
|
2017-05-18 14:53:19 +00:00
|
|
|
// Draw a perimeter around cleaning_box and wipe.
|
2017-05-19 17:24:21 +00:00
|
|
|
box_coordinates box = cleaning_box;
|
|
|
|
if (m_current_shape == SHAPE_REVERSED) {
|
|
|
|
std::swap(box.lu, box.ld);
|
|
|
|
std::swap(box.ru, box.rd);
|
|
|
|
}
|
|
|
|
// Draw a perimeter around cleaning_box.
|
|
|
|
writer.travel(box.lu, 7000)
|
|
|
|
.extrude(box.ld, 3200).extrude(box.rd)
|
|
|
|
.extrude(box.ru).extrude(box.lu);
|
|
|
|
// Wipe the nozzle.
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE)
|
|
|
|
writer.travel(box.ru, 7200)
|
|
|
|
.travel(box.lu);
|
2017-09-01 15:30:18 +00:00
|
|
|
} else
|
|
|
|
toolchange_Unload(writer, cleaning_box, m_material[m_current_tool], m_temperature[m_current_tool]);
|
2017-05-18 14:53:19 +00:00
|
|
|
|
|
|
|
// Reset the extruder current to a normal value.
|
|
|
|
writer.set_extruder_trimpot(550)
|
2017-05-19 17:24:21 +00:00
|
|
|
.feedrate(6000)
|
2017-05-18 14:53:19 +00:00
|
|
|
.flush_planner_queue()
|
|
|
|
.reset_extruder()
|
|
|
|
.append("; CP TOOLCHANGE END\n"
|
|
|
|
";------------------\n"
|
|
|
|
"\n\n");
|
|
|
|
|
|
|
|
++ m_num_tool_changes;
|
2017-05-30 08:51:38 +00:00
|
|
|
m_current_wipe_start_y += wipe_area;
|
2017-05-18 14:53:19 +00:00
|
|
|
}
|
2017-05-16 11:45:28 +00:00
|
|
|
|
2017-05-25 20:27:53 +00:00
|
|
|
ToolChangeResult result;
|
2017-06-08 14:58:29 +00:00
|
|
|
result.print_z = this->m_z_pos;
|
|
|
|
result.layer_height = this->m_layer_height;
|
|
|
|
result.gcode = writer.gcode();
|
2017-05-25 20:27:53 +00:00
|
|
|
result.elapsed_time = writer.elapsed_time();
|
2017-06-08 14:58:29 +00:00
|
|
|
result.extrusions = writer.extrusions();
|
2017-12-01 10:10:01 +00:00
|
|
|
result.start_pos = writer.start_pos_rotated();
|
|
|
|
result.end_pos = writer.pos_rotated();
|
2017-05-25 20:27:53 +00:00
|
|
|
return result;
|
2017-05-16 11:45:28 +00:00
|
|
|
}
|
|
|
|
|
2017-05-25 20:27:53 +00:00
|
|
|
WipeTower::ToolChangeResult WipeTowerPrusaMM::toolchange_Brim(Purpose purpose, bool sideOnly, float y_offset)
|
2017-05-16 11:45:28 +00:00
|
|
|
{
|
|
|
|
const box_coordinates wipeTower_box(
|
|
|
|
m_wipe_tower_pos,
|
|
|
|
m_wipe_tower_width,
|
|
|
|
m_wipe_area * float(m_max_color_changes) - m_perimeter_width / 2);
|
|
|
|
|
|
|
|
PrusaMultiMaterial::Writer writer;
|
|
|
|
writer.set_extrusion_flow(m_extrusion_flow * 1.1f)
|
2017-12-05 10:25:38 +00:00
|
|
|
// Let the writer know the current Z position as a base for Z-hop.
|
2017-05-12 08:44:56 +00:00
|
|
|
.set_z(m_z_pos)
|
2017-05-25 20:27:53 +00:00
|
|
|
.set_layer_height(m_layer_height)
|
|
|
|
.set_initial_tool(m_current_tool)
|
2017-12-05 10:25:38 +00:00
|
|
|
.set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle)
|
2017-05-12 08:44:56 +00:00
|
|
|
.append(
|
|
|
|
";-------------------------------------\n"
|
|
|
|
"; CP WIPE TOWER FIRST LAYER BRIM START\n");
|
|
|
|
|
2017-07-20 10:58:51 +00:00
|
|
|
xy initial_position = wipeTower_box.lu - xy(m_perimeter_width * 6.f, 0);
|
2017-05-18 14:53:19 +00:00
|
|
|
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE)
|
|
|
|
// Move with Z hop.
|
|
|
|
writer.z_hop(m_zhop, 7200)
|
|
|
|
.travel(initial_position, 6000)
|
|
|
|
.z_hop_reset(7200);
|
|
|
|
else
|
|
|
|
writer.set_initial_position(initial_position);
|
|
|
|
|
|
|
|
if (purpose == PURPOSE_EXTRUDE || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
|
|
|
// Prime the extruder 10*m_perimeter_width left along the vertical edge of the wipe tower.
|
2017-07-20 10:58:51 +00:00
|
|
|
writer.extrude_explicit(wipeTower_box.ld - xy(m_perimeter_width * 6.f, 0),
|
|
|
|
1.5f * m_extrusion_flow * (wipeTower_box.lu.y - wipeTower_box.ld.y), 2400);
|
2017-05-18 14:53:19 +00:00
|
|
|
|
|
|
|
// The tool is supposed to be active and primed at the time when the wipe tower brim is extruded.
|
|
|
|
// toolchange_Change(writer, int(tool), m_material[tool]);
|
|
|
|
|
|
|
|
if (sideOnly) {
|
|
|
|
float x_offset = m_perimeter_width;
|
|
|
|
for (size_t i = 0; i < 4; ++ i, x_offset += m_perimeter_width)
|
|
|
|
writer.travel (wipeTower_box.ld + xy(- x_offset, y_offset), 7000)
|
|
|
|
.extrude(wipeTower_box.lu + xy(- x_offset, - y_offset), 2100);
|
|
|
|
writer.travel(wipeTower_box.rd + xy(x_offset, y_offset), 7000);
|
|
|
|
x_offset = m_perimeter_width;
|
|
|
|
for (size_t i = 0; i < 4; ++ i, x_offset += m_perimeter_width)
|
|
|
|
writer.travel (wipeTower_box.rd + xy(x_offset, y_offset), 7000)
|
|
|
|
.extrude(wipeTower_box.ru + xy(x_offset, - y_offset), 2100);
|
|
|
|
} else {
|
|
|
|
// Extrude 4 rounds of a brim around the future wipe tower.
|
|
|
|
box_coordinates box(wipeTower_box);
|
|
|
|
//FIXME why is the box shifted in +Y by 0.5f * m_perimeter_width?
|
|
|
|
box.translate(0.f, 0.5f * m_perimeter_width);
|
|
|
|
box.expand(0.5f * m_perimeter_width);
|
|
|
|
for (size_t i = 0; i < 4; ++ i) {
|
|
|
|
writer.travel (box.ld, 7000)
|
|
|
|
.extrude(box.lu, 2100).extrude(box.ru)
|
|
|
|
.extrude(box.rd ).extrude(box.ld);
|
|
|
|
box.expand(m_perimeter_width);
|
|
|
|
}
|
2017-05-12 08:44:56 +00:00
|
|
|
}
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-09-12 13:55:38 +00:00
|
|
|
if (m_initial_extra_wipe > m_perimeter_width * 1.9f) {
|
|
|
|
box_coordinates cleaning_box(
|
|
|
|
m_wipe_tower_pos + xy(0.f, 0.5f * m_perimeter_width),
|
|
|
|
m_wipe_tower_width,
|
|
|
|
m_initial_extra_wipe - m_perimeter_width);
|
|
|
|
writer.travel(cleaning_box.ld + xy(m_perimeter_width, 0.5f * m_perimeter_width), 6000);
|
|
|
|
// Wipe the newly loaded filament until the end of the assigned wipe area.
|
|
|
|
toolchange_Wipe(writer, cleaning_box, true);
|
|
|
|
// Draw a perimeter around cleaning_box.
|
|
|
|
writer.travel(cleaning_box.lu, 7000)
|
|
|
|
.extrude(cleaning_box.ld, 3200).extrude(cleaning_box.rd)
|
|
|
|
.extrude(cleaning_box.ru).extrude(cleaning_box.lu);
|
|
|
|
m_current_wipe_start_y = m_initial_extra_wipe;
|
|
|
|
}
|
|
|
|
|
2017-05-19 17:24:21 +00:00
|
|
|
// Move to the front left corner.
|
|
|
|
writer.travel(wipeTower_box.ld, 7000);
|
|
|
|
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE)
|
|
|
|
// Wipe along the front edge.
|
|
|
|
writer.travel(wipeTower_box.rd)
|
|
|
|
.travel(wipeTower_box.ld);
|
|
|
|
|
|
|
|
writer.append("; CP WIPE TOWER FIRST LAYER BRIM END\n"
|
2017-05-18 14:53:19 +00:00
|
|
|
";-----------------------------------\n");
|
|
|
|
|
|
|
|
// Mark the brim as extruded.
|
|
|
|
m_idx_tool_change_in_layer = 0;
|
|
|
|
}
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-25 20:27:53 +00:00
|
|
|
ToolChangeResult result;
|
2017-06-08 14:58:29 +00:00
|
|
|
result.print_z = this->m_z_pos;
|
|
|
|
result.layer_height = this->m_layer_height;
|
|
|
|
result.gcode = writer.gcode();
|
2017-05-25 20:27:53 +00:00
|
|
|
result.elapsed_time = writer.elapsed_time();
|
2017-06-08 14:58:29 +00:00
|
|
|
result.extrusions = writer.extrusions();
|
2017-12-01 10:10:01 +00:00
|
|
|
result.start_pos = writer.start_pos_rotated();
|
|
|
|
result.end_pos = writer.pos_rotated();
|
2017-05-25 20:27:53 +00:00
|
|
|
return result;
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
|
2017-05-16 11:45:28 +00:00
|
|
|
void WipeTowerPrusaMM::toolchange_Unload(
|
|
|
|
PrusaMultiMaterial::Writer &writer,
|
2017-05-12 08:44:56 +00:00
|
|
|
const box_coordinates &cleaning_box,
|
2017-05-17 14:45:37 +00:00
|
|
|
const material_type current_material,
|
|
|
|
const int new_temperature)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-17 14:45:37 +00:00
|
|
|
float xl = cleaning_box.ld.x + 0.5f * m_perimeter_width;
|
|
|
|
float xr = cleaning_box.rd.x - 0.5f * m_perimeter_width;
|
|
|
|
float y_step = ((m_current_shape == SHAPE_NORMAL) ? 1.f : -1.f) * m_perimeter_width;
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-18 14:53:19 +00:00
|
|
|
writer.append("; CP TOOLCHANGE UNLOAD\n");
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Ram the hot material out of the extruder melt zone.
|
2017-05-17 14:45:37 +00:00
|
|
|
// Current extruder position is on the left, one perimeter inside the cleaning box in both X and Y.
|
2017-05-20 16:59:05 +00:00
|
|
|
float e0 = m_perimeter_width * m_extrusion_flow;
|
|
|
|
float e = (xr - xl) * m_extrusion_flow;
|
2017-05-17 14:45:37 +00:00
|
|
|
switch (current_material)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-17 16:14:47 +00:00
|
|
|
case ABS:
|
2017-05-12 08:44:56 +00:00
|
|
|
// ramming start end y increment amount feedrate
|
2017-09-01 15:30:18 +00:00
|
|
|
writer.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width, y_step * 0.2f, 0, 1.2f * e, 4000)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 1.2f, e0, 1.6f * e, 4600)
|
|
|
|
.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width * 2, y_step * 1.2f, e0, 1.8f * e, 5000)
|
|
|
|
.ram(xr - m_perimeter_width * 2, xl + m_perimeter_width * 2, y_step * 1.2f, e0, 1.8f * e, 5000);
|
2017-05-17 16:14:47 +00:00
|
|
|
break;
|
|
|
|
case PVA:
|
2017-09-01 15:30:18 +00:00
|
|
|
// Used for the PrimaSelect PVA
|
|
|
|
writer.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width, y_step * 0.2f, 0, 1.75f * e, 4000)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 1.5f, 0, 1.75f * e, 4500)
|
|
|
|
.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width * 2, y_step * 1.5f, 0, 1.75f * e, 4800)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 1.5f, 0, 1.75f * e, 5000);
|
2017-05-12 08:44:56 +00:00
|
|
|
break;
|
2017-05-10 13:54:59 +00:00
|
|
|
case SCAFF:
|
2017-09-01 15:30:18 +00:00
|
|
|
writer.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width, y_step * 2.f, 0, 1.75f * e, 4000)
|
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 3.f, 0, 2.34f * e, 4600)
|
|
|
|
.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width * 2, y_step * 3.f, 0, 2.63f * e, 5200);
|
2017-05-12 08:44:56 +00:00
|
|
|
break;
|
2017-05-10 13:54:59 +00:00
|
|
|
default:
|
2017-09-01 15:30:18 +00:00
|
|
|
// PLA, PLA/PHA and others
|
|
|
|
// Used for the Verbatim BVOH, PET, NGEN, co-polyesters
|
|
|
|
writer.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width, y_step * 0.2f, 0, 1.60f * e, 4000)
|
2017-05-20 16:59:05 +00:00
|
|
|
.ram(xr - m_perimeter_width, xl + m_perimeter_width, y_step * 1.2f, e0, 1.65f * e, 4600)
|
|
|
|
.ram(xl + m_perimeter_width * 2, xr - m_perimeter_width * 2, y_step * 1.2f, e0, 1.74f * e, 5200);
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Pull the filament end into a cooling tube.
|
2017-05-17 14:45:37 +00:00
|
|
|
writer.retract(15, 5000).retract(50, 5400).retract(15, 3000).retract(12, 2000);
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-17 14:45:37 +00:00
|
|
|
if (new_temperature != 0)
|
2017-05-12 08:44:56 +00:00
|
|
|
// Set the extruder temperature, but don't wait.
|
2017-05-17 14:45:37 +00:00
|
|
|
writer.set_extruder_temp(new_temperature, false);
|
|
|
|
|
|
|
|
// In case the current print head position is closer to the left edge, reverse the direction.
|
|
|
|
if (std::abs(writer.x() - xl) < std::abs(writer.x() - xr))
|
|
|
|
std::swap(xl, xr);
|
|
|
|
// Horizontal cooling moves will be performed at the following Y coordinate:
|
2017-05-25 20:27:53 +00:00
|
|
|
writer.travel(xr, writer.y() + y_step * 0.8f, 7200)
|
|
|
|
.suppress_preview();
|
2017-05-17 14:45:37 +00:00
|
|
|
switch (current_material)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-12 08:44:56 +00:00
|
|
|
case PVA:
|
|
|
|
writer.cool(xl, xr, 3, -5, 1600)
|
|
|
|
.cool(xl, xr, 5, -5, 2000)
|
|
|
|
.cool(xl, xr, 5, -5, 2200)
|
|
|
|
.cool(xl, xr, 5, -5, 2400)
|
|
|
|
.cool(xl, xr, 5, -5, 2400)
|
2017-05-17 14:45:37 +00:00
|
|
|
.cool(xl, xr, 5, -3, 2400);
|
2017-05-10 13:54:59 +00:00
|
|
|
break;
|
2017-05-12 08:44:56 +00:00
|
|
|
case SCAFF:
|
|
|
|
writer.cool(xl, xr, 3, -5, 1600)
|
|
|
|
.cool(xl, xr, 5, -5, 2000)
|
|
|
|
.cool(xl, xr, 5, -5, 2200)
|
|
|
|
.cool(xl, xr, 5, -5, 2200)
|
2017-05-17 14:45:37 +00:00
|
|
|
.cool(xl, xr, 5, -3, 2400);
|
2017-05-12 08:44:56 +00:00
|
|
|
break;
|
|
|
|
default:
|
|
|
|
writer.cool(xl, xr, 3, -5, 1600)
|
|
|
|
.cool(xl, xr, 5, -5, 2000)
|
|
|
|
.cool(xl, xr, 5, -5, 2400)
|
|
|
|
.cool(xl, xr, 5, -3, 2400);
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-25 20:27:53 +00:00
|
|
|
writer.resume_preview()
|
|
|
|
.flush_planner_queue();
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Change the tool, set a speed override for solube and flex materials.
|
2017-05-16 11:45:28 +00:00
|
|
|
void WipeTowerPrusaMM::toolchange_Change(
|
|
|
|
PrusaMultiMaterial::Writer &writer,
|
2017-09-01 15:30:18 +00:00
|
|
|
const unsigned int new_tool,
|
|
|
|
material_type new_material)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-12 08:44:56 +00:00
|
|
|
// Speed override for the material. Go slow for flex and soluble materials.
|
|
|
|
int speed_override;
|
|
|
|
switch (new_material) {
|
2017-05-17 16:14:47 +00:00
|
|
|
case PVA: speed_override = (m_z_pos < 0.80f) ? 60 : 80; break;
|
2017-05-12 08:44:56 +00:00
|
|
|
case SCAFF: speed_override = 35; break;
|
|
|
|
case FLEX: speed_override = 35; break;
|
|
|
|
default: speed_override = 100;
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
2017-05-17 14:45:37 +00:00
|
|
|
writer.set_tool(new_tool)
|
2017-05-12 08:44:56 +00:00
|
|
|
.speed_override(speed_override)
|
|
|
|
.flush_planner_queue();
|
2017-05-25 20:27:53 +00:00
|
|
|
m_current_tool = new_tool;
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-16 11:45:28 +00:00
|
|
|
void WipeTowerPrusaMM::toolchange_Load(
|
|
|
|
PrusaMultiMaterial::Writer &writer,
|
|
|
|
const box_coordinates &cleaning_box)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-16 11:45:28 +00:00
|
|
|
float xl = cleaning_box.ld.x + m_perimeter_width;
|
|
|
|
float xr = cleaning_box.rd.x - m_perimeter_width;
|
2017-09-12 13:55:38 +00:00
|
|
|
//FIXME flipping left / right side, so that the following toolchange_Wipe will start
|
|
|
|
// where toolchange_Load ends.
|
|
|
|
std::swap(xl, xr);
|
2017-05-12 08:44:56 +00:00
|
|
|
|
|
|
|
writer.append("; CP TOOLCHANGE LOAD\n")
|
|
|
|
// Load the filament while moving left / right,
|
|
|
|
// so the excess material will not create a blob at a single position.
|
2017-05-25 20:27:53 +00:00
|
|
|
.suppress_preview()
|
2017-09-01 15:30:18 +00:00
|
|
|
// Accelerate the filament loading
|
2017-05-17 14:45:37 +00:00
|
|
|
.load_move_x(xr, 20, 1400)
|
2017-09-01 15:30:18 +00:00
|
|
|
// Fast loading phase
|
2017-05-17 14:45:37 +00:00
|
|
|
.load_move_x(xl, 40, 3000)
|
2017-09-01 15:30:18 +00:00
|
|
|
// Slowing down
|
2017-05-17 14:45:37 +00:00
|
|
|
.load_move_x(xr, 20, 1600)
|
2017-05-25 20:27:53 +00:00
|
|
|
.load_move_x(xl, 10, 1000)
|
|
|
|
.resume_preview();
|
2017-05-12 08:44:56 +00:00
|
|
|
|
|
|
|
// Extrude first five lines (just three lines if colorInit is set).
|
|
|
|
writer.extrude(xr, writer.y(), 1600);
|
2017-05-17 14:45:37 +00:00
|
|
|
bool colorInit = false;
|
2017-05-12 08:44:56 +00:00
|
|
|
size_t pass = colorInit ? 1 : 2;
|
2017-12-07 10:59:14 +00:00
|
|
|
float dy = ((m_current_shape == SHAPE_NORMAL) ? 1.f : -1.f) * m_line_width;
|
2017-05-17 14:45:37 +00:00
|
|
|
for (int i = 0; i < pass; ++ i) {
|
|
|
|
writer.travel (xr, writer.y() + dy, 7200);
|
|
|
|
writer.extrude(xl, writer.y(), 2200);
|
|
|
|
writer.travel (xl, writer.y() + dy, 7200);
|
|
|
|
writer.extrude(xr, writer.y(), 2200);
|
|
|
|
}
|
2017-05-12 08:44:56 +00:00
|
|
|
|
|
|
|
// Reset the extruder current to the normal value.
|
|
|
|
writer.set_extruder_trimpot(550);
|
|
|
|
}
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Wipe the newly loaded filament until the end of the assigned wipe area.
|
2017-05-16 11:45:28 +00:00
|
|
|
void WipeTowerPrusaMM::toolchange_Wipe(
|
|
|
|
PrusaMultiMaterial::Writer &writer,
|
2017-09-12 13:55:38 +00:00
|
|
|
const box_coordinates &cleaning_box,
|
|
|
|
bool skip_initial_y_move)
|
2017-05-12 08:44:56 +00:00
|
|
|
{
|
|
|
|
// Increase flow on first layer, slow down print.
|
2017-05-16 11:45:28 +00:00
|
|
|
writer.set_extrusion_flow(m_extrusion_flow * (m_is_first_layer ? 1.18f : 1.f))
|
2017-05-12 08:44:56 +00:00
|
|
|
.append("; CP TOOLCHANGE WIPE\n");
|
2017-05-16 11:45:28 +00:00
|
|
|
float wipe_coeff = m_is_first_layer ? 0.5f : 1.f;
|
|
|
|
float xl = cleaning_box.ld.x + 2.f * m_perimeter_width;
|
|
|
|
float xr = cleaning_box.rd.x - 2.f * m_perimeter_width;
|
2017-05-12 08:44:56 +00:00
|
|
|
// Wipe speed will increase up to 4800.
|
2017-05-17 14:45:37 +00:00
|
|
|
float wipe_speed = 4200.f;
|
|
|
|
float wipe_speed_inc = 50.f;
|
|
|
|
float wipe_speed_max = 4800.f;
|
2017-05-12 08:44:56 +00:00
|
|
|
// Y increment per wipe line.
|
2017-12-07 10:59:14 +00:00
|
|
|
float dy = ((m_current_shape == SHAPE_NORMAL) ? 1.f : -1.f) * m_line_width;
|
2017-09-12 13:55:38 +00:00
|
|
|
for (bool p = true;
|
|
|
|
// Next wipe line fits the cleaning box.
|
|
|
|
((m_current_shape == SHAPE_NORMAL) ?
|
|
|
|
(writer.y() <= cleaning_box.lu.y - m_perimeter_width) :
|
|
|
|
(writer.y() >= cleaning_box.ld.y + m_perimeter_width));
|
|
|
|
p = ! p)
|
|
|
|
{
|
2017-05-17 14:45:37 +00:00
|
|
|
wipe_speed = std::min(wipe_speed_max, wipe_speed + wipe_speed_inc);
|
2017-09-12 13:55:38 +00:00
|
|
|
if (skip_initial_y_move)
|
|
|
|
skip_initial_y_move = false;
|
|
|
|
else
|
|
|
|
writer.extrude(xl - (p ? m_perimeter_width / 2 : m_perimeter_width), writer.y() + dy, wipe_speed * wipe_coeff);
|
|
|
|
writer.extrude(xr + (p ? m_perimeter_width : m_perimeter_width * 2), writer.y(), wipe_speed * wipe_coeff);
|
|
|
|
// Next wipe line fits the cleaning box.
|
2017-05-16 11:45:28 +00:00
|
|
|
if ((m_current_shape == SHAPE_NORMAL) ?
|
|
|
|
(writer.y() > cleaning_box.lu.y - m_perimeter_width) :
|
|
|
|
(writer.y() < cleaning_box.ld.y + m_perimeter_width))
|
2017-05-12 08:44:56 +00:00
|
|
|
break;
|
2017-09-12 13:55:38 +00:00
|
|
|
wipe_speed = std::min(wipe_speed_max, wipe_speed + wipe_speed_inc);
|
|
|
|
writer.extrude(xr + m_perimeter_width, writer.y() + dy, wipe_speed * wipe_coeff);
|
|
|
|
writer.extrude(xl - m_perimeter_width, writer.y());
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
2017-05-12 08:44:56 +00:00
|
|
|
// Reset the extrusion flow.
|
2017-05-16 11:45:28 +00:00
|
|
|
writer.set_extrusion_flow(m_extrusion_flow);
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-25 20:27:53 +00:00
|
|
|
WipeTower::ToolChangeResult WipeTowerPrusaMM::finish_layer(Purpose purpose)
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-17 14:45:37 +00:00
|
|
|
// This should only be called if the layer is not finished yet.
|
|
|
|
// Otherwise the caller would likely travel to the wipe tower in vain.
|
|
|
|
assert(! this->layer_finished());
|
|
|
|
|
2017-05-16 11:45:28 +00:00
|
|
|
PrusaMultiMaterial::Writer writer;
|
|
|
|
writer.set_extrusion_flow(m_extrusion_flow)
|
2017-12-05 10:25:38 +00:00
|
|
|
.set_z(m_z_pos)
|
|
|
|
.set_layer_height(m_layer_height)
|
|
|
|
.set_initial_tool(m_current_tool)
|
|
|
|
.set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle)
|
|
|
|
.append(";--------------------\n"
|
|
|
|
"; CP EMPTY GRID START\n")
|
|
|
|
// m_num_layer_changes is incremented by set_z, so it is 1 based.
|
|
|
|
.comment_with_value(" layer #", m_num_layer_changes - 1);
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-12 08:44:56 +00:00
|
|
|
// Slow down on the 1st layer.
|
2017-05-16 11:45:28 +00:00
|
|
|
float speed_factor = m_is_first_layer ? 0.5f : 1.f;
|
2017-05-10 13:54:59 +00:00
|
|
|
|
2017-05-30 08:51:38 +00:00
|
|
|
box_coordinates fill_box(m_wipe_tower_pos + xy(0.f, m_current_wipe_start_y),
|
|
|
|
m_wipe_tower_width, float(m_max_color_changes) * m_wipe_area - m_current_wipe_start_y);
|
2017-05-17 14:45:37 +00:00
|
|
|
fill_box.expand(0.f, - 0.5f * m_perimeter_width);
|
2017-05-10 13:54:59 +00:00
|
|
|
{
|
2017-05-16 11:45:28 +00:00
|
|
|
float firstLayerOffset = 0.f;
|
2017-05-17 14:45:37 +00:00
|
|
|
fill_box.ld.y += firstLayerOffset;
|
|
|
|
fill_box.rd.y += firstLayerOffset;
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
2017-05-12 08:44:56 +00:00
|
|
|
|
2017-05-18 14:53:19 +00:00
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
|
|
|
if (m_idx_tool_change_in_layer == 0) {
|
|
|
|
// There were no tool changes at all in this layer.
|
|
|
|
writer.retract(m_retract * 1.5f, 3600)
|
|
|
|
// Jump with retract to fill_box.ld + a random shift in +x.
|
|
|
|
.z_hop(m_zhop, 7200)
|
|
|
|
.travel(fill_box.ld + xy(5.f + 15.f * float(rand()) / RAND_MAX, 0.f), 7000)
|
|
|
|
.z_hop_reset(7200)
|
|
|
|
// Prime the extruder.
|
|
|
|
.load_move_x(fill_box.ld.x, m_retract * 1.5f, 3600);
|
|
|
|
} else {
|
|
|
|
// Otherwise the extruder is already over the wipe tower.
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
2017-05-18 14:53:19 +00:00
|
|
|
} else {
|
|
|
|
// The print head is inside the wipe tower. Rather move to the start of the following extrusion.
|
|
|
|
// writer.set_initial_position(fill_box.ld);
|
2017-05-25 20:27:53 +00:00
|
|
|
writer.set_initial_position(fill_box.ld);
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-18 14:53:19 +00:00
|
|
|
if (purpose == PURPOSE_EXTRUDE || purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE) {
|
|
|
|
// Extrude the first perimeter.
|
|
|
|
box_coordinates box = fill_box;
|
|
|
|
writer.extrude(box.lu, 2400 * speed_factor)
|
|
|
|
.extrude(box.ru)
|
|
|
|
.extrude(box.rd)
|
|
|
|
.extrude(box.ld + xy(m_perimeter_width / 2, 0));
|
|
|
|
|
|
|
|
// Extrude second perimeter.
|
|
|
|
box.expand(- m_perimeter_width / 2);
|
|
|
|
writer.extrude(box.lu, 3200 * speed_factor)
|
|
|
|
.extrude(box.ru)
|
|
|
|
.extrude(box.rd)
|
2017-07-20 10:58:51 +00:00
|
|
|
.extrude(box.ld + xy(m_perimeter_width / 2, 0));
|
|
|
|
|
|
|
|
if (m_is_first_layer) {
|
|
|
|
// Extrude a dense infill at the 1st layer to improve 1st layer adhesion of the wipe tower.
|
|
|
|
box.expand(- m_perimeter_width / 2);
|
|
|
|
box.ld.y -= 0.5f * m_perimeter_width;
|
|
|
|
box.rd.y = box.ld.y;
|
|
|
|
int nsteps = int(floor((box.lu.y - box.ld.y) / (2. * (1.0 * m_perimeter_width))));
|
|
|
|
float step = (box.lu.y - box.ld.y) / nsteps;
|
|
|
|
for (size_t i = 0; i < nsteps; ++ i) {
|
|
|
|
writer.extrude(box.ld.x, writer.y() + 0.5f * step);
|
|
|
|
writer.extrude(box.rd.x, writer.y());
|
|
|
|
writer.extrude(box.rd.x, writer.y() + 0.5f * step);
|
|
|
|
writer.extrude(box.ld.x, writer.y());
|
|
|
|
}
|
|
|
|
} else {
|
|
|
|
// Extrude a sparse infill to support the material to be printed above.
|
|
|
|
|
|
|
|
// Extrude an inverse U at the left of the region.
|
|
|
|
writer.extrude(box.ld + xy(m_perimeter_width / 2, m_perimeter_width / 2))
|
|
|
|
.extrude(fill_box.ld + xy(m_perimeter_width * 3, m_perimeter_width), 2900 * speed_factor)
|
|
|
|
.extrude(fill_box.lu + xy(m_perimeter_width * 3, - m_perimeter_width))
|
|
|
|
.extrude(fill_box.lu + xy(m_perimeter_width * 6, - m_perimeter_width))
|
|
|
|
.extrude(fill_box.ld + xy(m_perimeter_width * 6, m_perimeter_width));
|
|
|
|
|
|
|
|
if (fill_box.lu.y - fill_box.ld.y > 4.f) {
|
|
|
|
// Extrude three zig-zags.
|
|
|
|
float step = (m_wipe_tower_width - m_perimeter_width * 12.f) / 12.f;
|
|
|
|
for (size_t i = 0; i < 3; ++ i) {
|
|
|
|
writer.extrude(writer.x() + step, fill_box.ld.y + m_perimeter_width * 8, 3200 * speed_factor);
|
|
|
|
writer.extrude(writer.x() , fill_box.lu.y - m_perimeter_width * 8);
|
|
|
|
writer.extrude(writer.x() + step, fill_box.lu.y - m_perimeter_width );
|
|
|
|
writer.extrude(writer.x() + step, fill_box.lu.y - m_perimeter_width * 8);
|
|
|
|
writer.extrude(writer.x() , fill_box.ld.y + m_perimeter_width * 8);
|
|
|
|
writer.extrude(writer.x() + step, fill_box.ld.y + m_perimeter_width );
|
|
|
|
}
|
2017-05-18 14:53:19 +00:00
|
|
|
}
|
|
|
|
|
2017-07-20 10:58:51 +00:00
|
|
|
// Extrude an inverse U at the left of the region.
|
|
|
|
writer.extrude(fill_box.ru + xy(- m_perimeter_width * 6, - m_perimeter_width), 2900 * speed_factor)
|
|
|
|
.extrude(fill_box.ru + xy(- m_perimeter_width * 3, - m_perimeter_width))
|
|
|
|
.extrude(fill_box.rd + xy(- m_perimeter_width * 3, m_perimeter_width))
|
|
|
|
.extrude(fill_box.rd + xy(- m_perimeter_width, m_perimeter_width));
|
|
|
|
}
|
2017-05-19 17:24:21 +00:00
|
|
|
|
|
|
|
if (purpose == PURPOSE_MOVE_TO_TOWER_AND_EXTRUDE)
|
|
|
|
// Wipe along the front side of the current wiping box.
|
|
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|
writer.travel(fill_box.ld + xy( m_perimeter_width, m_perimeter_width / 2), 7200)
|
|
|
|
.travel(fill_box.rd + xy(- m_perimeter_width, m_perimeter_width / 2));
|
|
|
|
else
|
|
|
|
writer.feedrate(7200);
|
|
|
|
|
|
|
|
writer.append("; CP EMPTY GRID END\n"
|
2017-05-18 14:53:19 +00:00
|
|
|
";------------------\n\n\n\n\n\n\n");
|
|
|
|
|
|
|
|
// Indicate that this wipe tower layer is fully covered.
|
2017-05-22 18:56:42 +00:00
|
|
|
m_idx_tool_change_in_layer = (unsigned int)m_max_color_changes;
|
2017-05-18 14:53:19 +00:00
|
|
|
}
|
2017-05-12 08:44:56 +00:00
|
|
|
|
2017-05-25 20:27:53 +00:00
|
|
|
ToolChangeResult result;
|
2017-06-08 14:58:29 +00:00
|
|
|
result.print_z = this->m_z_pos;
|
|
|
|
result.layer_height = this->m_layer_height;
|
|
|
|
result.gcode = writer.gcode();
|
2017-05-25 20:27:53 +00:00
|
|
|
result.elapsed_time = writer.elapsed_time();
|
2017-06-08 14:58:29 +00:00
|
|
|
result.extrusions = writer.extrusions();
|
2017-12-01 10:10:01 +00:00
|
|
|
result.start_pos = writer.start_pos_rotated();
|
|
|
|
result.end_pos = writer.pos_rotated();
|
2017-05-25 20:27:53 +00:00
|
|
|
return result;
|
2017-05-10 13:54:59 +00:00
|
|
|
}
|
|
|
|
|
2017-05-16 11:45:28 +00:00
|
|
|
}; // namespace Slic3r
|