Commit Graph

6092 Commits

Author SHA1 Message Date
Yuri D'Elia
8f02262bbd Save/restore bed temperature during pause
This will be needed during a thermal error pause that disables the bed
as an additional safety precaution.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
9ef80226c9 Rename argument of ThermalStop for clarity 2022-07-25 17:30:22 +02:00
Yuri D'Elia
b9fc73c4c3 TM: Pause the print and allow recovery from a thermal error
Do not allow resuming until all thermal and fan errors are clear.

Call the appropriate resume function when resuming a printing depending
on the saved_print state (is saved_print is available, then we always
need to resume from the saved state even when printing via usb).

Clear the Stopped state when resuming, so that commands can be accepted
again.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
f454d1ecf2 TM autotune: fix off-by-one in fan power levels 2022-07-25 17:30:22 +02:00
Yuri D'Elia
5dc0d5f7fa TM autotune: fail if value is outside of the boundaries
Ensure we never fall into the boundary values provided by the min/max
limits.

Save/restore the initial guess value, so that a convergence failure
restores the initial model state.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
d1864011f4 Handle pause/stop in the main loop, again
Force processing of the pause and stop "parking" commands _after_ the
main loop completes.

This was/is currently done in lcd_commands, which is a poor place to
continue processing, since it can be called already within an aborted
command. This requires checking for planner_aborted before any action
can be performed.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
f835537e88 Exclude TempErrorSource::ambient for boards without a thermistor 2022-07-25 17:30:22 +02:00
Yuri D'Elia
5965572e88 Enforce full-loop handling of aborted commands
After calling planner_abort_hard() no motion command can be
scheduled until we return to the main loop since the call can
potentially be scheduled inside a nested process_command call.

Despite previous fixes, bugs keep creeping in due to nested calls not
being obvious to detect at all.

Stop allowing motion _completely_ for the entire processing loop by
default. That is, instead of aborting the current plan_buffer_line call,
abort the entire command until we can actually schedule motion safely
again.

This benefits handling of pretty much all g/m-codes, since this flag
(now "planner_aborted" for clarity) becomes a general "command aborted"
call.

This also now ensures that the flag prevents _any_ new block (including
blocks partially planned while servicing an interrupt) are scheduled
after planner_abort_hard is called.

There are only two exceptions where it's safe to resume in this context:

- Within uvlo_, where we never return to the main processing loop
- When we're intentionally scheduling a new process_command loop for a
  MK3 filament recheck (which is *bad*)

Handle those two cases as exceptions.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
48c7c9d464 Exclude M310 if TEMP_MODEL is not enabled 2022-07-25 17:30:22 +02:00
Yuri D'Elia
142db85bbb Pause: only move to park position when homed
This can happen is pause is issued before homing.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
fc10ca3146 Change how "Stopped" is handled internally, do not inhibit motion
Do not inhibit motion when Stopped is set.

We actually do need to move to move away the extruder from the bed, and
setting Stopped breaks it without adding any sort of security (M*
commands, such as M600 could still perform moves and still pass
through, while M104 would still set heaters).

During a hard error the internal queue is cleared (and sd file closed,
if any), so no new "unforeseen" command can be read.

Handle "Stopped" instead as a flag to inhibit serial processing and
automatically switch to "paused for user" state. While in this state
simply drop any input without incrementing the processed gcode line
number, behaving as-if the last command was still being processed.

This allows "Stopped" to correctly handle a printer-initiated paused
state and recover as expected by requesting a resend when resuming.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
b3ca70a007 Show thermal warnings using the new LCD_MESSAGE_INFO priority
Add a new LCD_MESSAGE_INFO priority which can be overridden by regular
status updates, but only if a certain amount of time has passed.

Assign a time stamp to all message updates, so that the time since the
last update can be determined. Also switch the message type to Status,
so that the message always becomes visibile.

Always show status or info messages when printing via SD if the message
is recent enough.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
8d9d367d6b Implement Timer::expired_cont()
Returns true if the timer is not running, effectively allowing to check
if a certain set time in the future has passed.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
dc2d596f40 Do not allow lcd_updatestatus to be called directly
Enfoce the usage of lcd_setalertstatuspgm and lcd_setstatus so what we
consistently have alert severities properly set.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
6751586db6 Cleanup original thermal error handlers.
Remove useless repeated calls to disable heaters and turn on the fans,
since this is done at a higher level.

Avoid repeating messages on the serial. Do it just once.

Make a critical alert sound unconditionally.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
50c71924a2 Include fan measurements when estimating resistance 2022-07-25 17:30:22 +02:00
Yuri D'Elia
92bc7554b6 Enable the model last, if set
We need all the values to be set before we can attempt to enable the
model.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
49048fdcd6 Add temperature model configuration for MK3 2022-07-25 17:30:22 +02:00
Yuri D'Elia
ea0840dee9 Refuse to run TM calibration if the printer is not idle 2022-07-25 17:30:22 +02:00
Yuri D'Elia
9c971b1b89 Add a note about resetting waiting_inside_plan_buffer_line_print_aborted 2022-07-25 17:30:22 +02:00
Yuri D'Elia
0680c0b428 Refresh the lcd periodically during calibration 2022-07-25 17:30:22 +02:00
Yuri D'Elia
47d2e9e61c Handle failures during calibration
Break out of the autotuning if a thermal error condition is detected and
attempt to restore a safe initial state irregardless of the error
handlers.

Also error out if the estimation fails to converge.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
cc96a47e7f Implement temperature model autotuning
Calibrate C/R values via univariate minimization using golden section.
This is done in several passes:

- Bootstrap C by setting an initial high R value
- Calibrate R at the requested working temperature
- Cooldown
- Refine C to the final value
- Estimate R losses for a subset of fan speeds
- Interpolate remaining values to speed-up the process

This results in robust values which are tailored to the current
filtering constants, and avoid having to sample for an extended
time to reach the required resolution.

The refining pass could avoid cooldown if the recording buffer was at
least twice as large, so that we could record both the heating and the
steady-state, saving _considerable_ time.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
ec74b88ebc Correct pre-warning to just warning 2022-07-25 17:30:22 +02:00
Yuri D'Elia
14622bc577 Actually disable the temperature manager in TempMgrGuard 2022-07-25 17:30:22 +02:00
Yuri D'Elia
8620059067 Allow to disable the model warning beeping
Mostly useful for debugging
2022-07-25 17:30:22 +02:00
Yuri D'Elia
6832ec7648 Allow to save/restore temperature model settings
This currently bypasses the ConfigurationStore, which doesn't fit the
malin model nicely.

temp_model is using it's own private copy directly.

But maybe we should change this in the future.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
b0b2ff5f9e Rewrite/modularize the model checker
- Allow all parameters to be changed at runtime through M310
- Move the model prototypes into a separate temp_model.h header
- Allow the checked to be enabled/disabled at runtime
- Introduce a warning threshold
2022-07-25 17:30:22 +02:00
Yuri D'Elia
fabf511b97 Add the ability to log continuously
TEMP_MODEL_LOGGING enables D70 to record precisely each cycle of the
temperature regulation for offline model simulation
2022-07-25 17:30:22 +02:00
Yuri D'Elia
690affe5a2 Further enhance thermal error priorities
When triggering a thermal error, allow higher-priority errors to
override the initial error source.

This allows a fatal error such as maxtemp to trigger to a full stop even
if thermal runaway has already been triggered.

Reorder error types according to their priority.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
8220d0196b Lock onto the first error source until cleared
Do not overwrite the error source if the error flag is already set.

As checks are performed in priority order, this ensures min/maxtemp
user-level handlers are triggered even if the thermal model can detect
an issue in the same cycle.

This restores MAXTEMP handling, which was simply shadowed.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
f82048977a Start PWM timers _after_ initializing min/maxtemp ranges
This would otherwise cause check_temp_raw() to operate on unitialized
values and trigger failures too early.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
f1d88ebd40 Protect pid_tuning_finished behind temperature.cpp
Setting pid_tuning_finished can result in the heaters stuck to full
power. As a result, we need to ensure that when PID management is
disabled, heaters are also.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
442b2e16de Set pid_tuning_finished globally to true
Use pid_tuning_finished as a flag to prevent automatic PID management.
As a result, set the default start-up state to true and adjust the
dependent code accordingly.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
92418e9d1b Do not perform PID management while autotune is running 2022-07-25 17:30:22 +02:00
Yuri D'Elia
c15d599f71 Convert two PID_autotune strings to PROGMEM 2022-07-25 17:30:22 +02:00
Yuri D'Elia
0c1c350a93 Simplify one expression 2022-07-25 17:30:22 +02:00
Yuri D'Elia
70093fc9dc Allow to redefine basic model constants 2022-07-25 17:30:22 +02:00
Yuri D'Elia
a15f2807d9 Allow to continue printing with TEMP_MODEL_CHECK_WARN_ONLY for debugging 2022-07-25 17:30:22 +02:00
Yuri D'Elia
929843e295 Switch two divisions to faster multiplications 2022-07-25 17:30:22 +02:00
Yuri D'Elia
bc53bd5305 Make the error threshold be sample-rate invariant 2022-07-25 17:30:22 +02:00
Yuri D'Elia
3eda8b61ee Include the model checker with hard-coded constants 2022-07-25 17:30:22 +02:00
Yuri D'Elia
61575995e0 Isolate temp runaway checks from PID management 2022-07-25 17:30:22 +02:00
Yuri D'Elia
026733e75f Improve comments 2022-07-25 17:30:22 +02:00
Yuri D'Elia
283d5566f1 Limit the rate manage_heater() as it did previously
Avoid running the user-level error handlers too fast.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
de77a47906 Correct handling of preheat/runaway errors
As for min/maxtemp, flag the error in the isr, then handle it in the
user code calling the original handler.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
bd9a6acd59 Correct handling of min/maxtemp
- Flag the error condition from the temp_mgr_isr
- Handle the error state from the user code

Currently only handles min/maxtemp and relays the error to the original
handler (which is a poor fit for the current design).
2022-07-25 17:30:22 +02:00
Yuri D'Elia
4a0203d691 Isolate oTimer4minTempHeater/Bed into check_min_temp 2022-07-25 17:30:22 +02:00
Yuri D'Elia
7659844012 Reimplement disable_heater to take immediate effect
Split off setIsrTargetTemperatures and temp_mgr_pid() so that we can
propagate the target temperatures instantaneously down the pid/pwm chain
during emergencies.

This reduces the amount of code in disable_heater() itself, making it
a bit more maintenable.

The bed still isn't disabled on-the-spot yet, due to the heatbed_pwm
automaton. To be improved later.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
e070bc6455 Remove obsolete and commented variables 2022-07-25 17:30:22 +02:00