Commit Graph

4424 Commits

Author SHA1 Message Date
Yuri D'Elia
cc96a47e7f Implement temperature model autotuning
Calibrate C/R values via univariate minimization using golden section.
This is done in several passes:

- Bootstrap C by setting an initial high R value
- Calibrate R at the requested working temperature
- Cooldown
- Refine C to the final value
- Estimate R losses for a subset of fan speeds
- Interpolate remaining values to speed-up the process

This results in robust values which are tailored to the current
filtering constants, and avoid having to sample for an extended
time to reach the required resolution.

The refining pass could avoid cooldown if the recording buffer was at
least twice as large, so that we could record both the heating and the
steady-state, saving _considerable_ time.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
ec74b88ebc Correct pre-warning to just warning 2022-07-25 17:30:22 +02:00
Yuri D'Elia
14622bc577 Actually disable the temperature manager in TempMgrGuard 2022-07-25 17:30:22 +02:00
Yuri D'Elia
8620059067 Allow to disable the model warning beeping
Mostly useful for debugging
2022-07-25 17:30:22 +02:00
Yuri D'Elia
6832ec7648 Allow to save/restore temperature model settings
This currently bypasses the ConfigurationStore, which doesn't fit the
malin model nicely.

temp_model is using it's own private copy directly.

But maybe we should change this in the future.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
b0b2ff5f9e Rewrite/modularize the model checker
- Allow all parameters to be changed at runtime through M310
- Move the model prototypes into a separate temp_model.h header
- Allow the checked to be enabled/disabled at runtime
- Introduce a warning threshold
2022-07-25 17:30:22 +02:00
Yuri D'Elia
fabf511b97 Add the ability to log continuously
TEMP_MODEL_LOGGING enables D70 to record precisely each cycle of the
temperature regulation for offline model simulation
2022-07-25 17:30:22 +02:00
Yuri D'Elia
690affe5a2 Further enhance thermal error priorities
When triggering a thermal error, allow higher-priority errors to
override the initial error source.

This allows a fatal error such as maxtemp to trigger to a full stop even
if thermal runaway has already been triggered.

Reorder error types according to their priority.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
8220d0196b Lock onto the first error source until cleared
Do not overwrite the error source if the error flag is already set.

As checks are performed in priority order, this ensures min/maxtemp
user-level handlers are triggered even if the thermal model can detect
an issue in the same cycle.

This restores MAXTEMP handling, which was simply shadowed.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
f82048977a Start PWM timers _after_ initializing min/maxtemp ranges
This would otherwise cause check_temp_raw() to operate on unitialized
values and trigger failures too early.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
f1d88ebd40 Protect pid_tuning_finished behind temperature.cpp
Setting pid_tuning_finished can result in the heaters stuck to full
power. As a result, we need to ensure that when PID management is
disabled, heaters are also.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
442b2e16de Set pid_tuning_finished globally to true
Use pid_tuning_finished as a flag to prevent automatic PID management.
As a result, set the default start-up state to true and adjust the
dependent code accordingly.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
92418e9d1b Do not perform PID management while autotune is running 2022-07-25 17:30:22 +02:00
Yuri D'Elia
c15d599f71 Convert two PID_autotune strings to PROGMEM 2022-07-25 17:30:22 +02:00
Yuri D'Elia
0c1c350a93 Simplify one expression 2022-07-25 17:30:22 +02:00
Yuri D'Elia
70093fc9dc Allow to redefine basic model constants 2022-07-25 17:30:22 +02:00
Yuri D'Elia
a15f2807d9 Allow to continue printing with TEMP_MODEL_CHECK_WARN_ONLY for debugging 2022-07-25 17:30:22 +02:00
Yuri D'Elia
929843e295 Switch two divisions to faster multiplications 2022-07-25 17:30:22 +02:00
Yuri D'Elia
bc53bd5305 Make the error threshold be sample-rate invariant 2022-07-25 17:30:22 +02:00
Yuri D'Elia
3eda8b61ee Include the model checker with hard-coded constants 2022-07-25 17:30:22 +02:00
Yuri D'Elia
61575995e0 Isolate temp runaway checks from PID management 2022-07-25 17:30:22 +02:00
Yuri D'Elia
026733e75f Improve comments 2022-07-25 17:30:22 +02:00
Yuri D'Elia
283d5566f1 Limit the rate manage_heater() as it did previously
Avoid running the user-level error handlers too fast.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
de77a47906 Correct handling of preheat/runaway errors
As for min/maxtemp, flag the error in the isr, then handle it in the
user code calling the original handler.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
bd9a6acd59 Correct handling of min/maxtemp
- Flag the error condition from the temp_mgr_isr
- Handle the error state from the user code

Currently only handles min/maxtemp and relays the error to the original
handler (which is a poor fit for the current design).
2022-07-25 17:30:22 +02:00
Yuri D'Elia
4a0203d691 Isolate oTimer4minTempHeater/Bed into check_min_temp 2022-07-25 17:30:22 +02:00
Yuri D'Elia
7659844012 Reimplement disable_heater to take immediate effect
Split off setIsrTargetTemperatures and temp_mgr_pid() so that we can
propagate the target temperatures instantaneously down the pid/pwm chain
during emergencies.

This reduces the amount of code in disable_heater() itself, making it
a bit more maintenable.

The bed still isn't disabled on-the-spot yet, due to the heatbed_pwm
automaton. To be improved later.
2022-07-25 17:30:22 +02:00
Yuri D'Elia
e070bc6455 Remove obsolete and commented variables 2022-07-25 17:30:22 +02:00
Yuri D'Elia
ccaecc87aa Reduce code duplication in setTargetHotendSafe 2022-07-25 17:30:22 +02:00
Yuri D'Elia
7d82cd641e Rename ADC callback 2022-07-25 17:30:22 +02:00
Yuri D'Elia
bcd8496113 Introduce a new set of temperature values for the PID regulation
*_temperature_raw: buffer for the ADC ISR (read by temp ISR)
*_temperature_isr: latest temperatures for PID regulation (copied from
  _raw values)
*_temperature: latest temperature for user code

The flow:
  - ADC ISR (async)
    - perform oversampling
    - call ADC callback: copy to _raw (async)
  - temp ISR (timer)
    - convert to C (_isr values)
  - user code (async)
      - check temp_meas_ready
      - call updateTemperature()
        - copy from _isr to current
        - syncronize target temperatures

This removes PINDA value averaging (if needed, should be re-implemented
by averaging in user code where needed)
2022-07-25 17:30:22 +02:00
Yuri D'Elia
c1051e046c Remove private declaration 2022-07-25 17:30:22 +02:00
Yuri D'Elia
65cf8e541a Isolate current/target temperature in pid_heater/bed functions 2022-07-25 17:30:22 +02:00
Yuri D'Elia
0933f01a7f temperature: Do not expose check_min/max_temp 2022-07-25 17:30:22 +02:00
Yuri D'Elia
9e826afee9 Switch regulation interval to 270ms 2022-07-25 17:30:22 +02:00
Yuri D'Elia
c6d0494cbc Split temperature management into it's own ISR
Use a new low-priority "temp_mgr_isr" running at constant rate for
temperature management.

This is done so that the temperatures are sampled at a constant
independent interval *and* with reduced jitter. Likewise for actual
PID management.

This will require further adjustment for the min/max/runaway display,
which cannot be done directly into this function anymore (the code will
need to disable heaters but flag for display to be handled in
manage_heaters).
2022-07-25 17:30:21 +02:00
Yuri D'Elia
2ca16a06cd Rename tp_init to soft_pwm_init for consistency 2022-07-25 17:30:21 +02:00
Yuri D'Elia
b56d31b5b3 Improve comment 2022-07-25 17:30:21 +02:00
Yuri D'Elia
38b3e53f67 Syntax/comment cleanup 2022-07-25 17:30:21 +02:00
Yuri D'Elia
932fcbb33f Simplify soft_pwm_isr even further
Isolate the PWM management into soft_pwm_core
2022-07-25 17:30:21 +02:00
Yuri D'Elia
dfd8fee712 Isolate babystep to a separate function 2022-07-25 17:30:21 +02:00
Yuri D'Elia
bd28007312 Rename check_fans>readFanTach manageFans>checkFans 2022-07-25 17:30:21 +02:00
Yuri D'Elia
383319dbac Rename temperature_isr to soft_pwm_isr 2022-07-25 17:30:21 +02:00
Yuri D'Elia
16b9acf8bc Decouple temperature ISR from ADC readings
Read from ADC as fast as possible using the ADC interrupt to get
more accurate instantaneous readings.

Decouple the temperature_isr from the adc reading interval, so that
the two can run independently for future use.
2022-07-25 17:30:21 +02:00
Yuri D'Elia
e87188e7e3 Ensure ADC and thermistor tables use the same oversampling
The current code assumes that values are directly comparable
2022-07-25 17:30:21 +02:00
Yuri D'Elia
2535d072c4 Do not recursively enter temperature_isr
Disable the interrupt source instead, which avoids the added latency of
reentering the isr in the first place.
2022-07-25 17:30:21 +02:00
Yuri D'Elia
82e221e3c7 Remove ADC pullup checks
Setting pullups on the ADC should trigger the model-based check, making
this redundant and wasteful.

Keep the DEBUG_PULLUP_CRASH menu so that we can verify this behavior in
the future.
2022-07-25 17:30:21 +02:00
Yuri D'Elia
306f77ccbd Disable IR_SENSOR due to the injected ADC read for now
This is already reimplemented in the newer fsensor implementation
2022-07-25 17:30:21 +02:00
Yuri D'Elia
13163e9fbf Move millis_nc to system_timer.h 2022-07-18 17:53:27 +02:00
Yuri D'Elia
f8de274db3 Split fan checks out of temperature.cpp 2022-07-18 17:53:27 +02:00