Break out of the autotuning if a thermal error condition is detected and
attempt to restore a safe initial state irregardless of the error
handlers.
Also error out if the estimation fails to converge.
Calibrate C/R values via univariate minimization using golden section.
This is done in several passes:
- Bootstrap C by setting an initial high R value
- Calibrate R at the requested working temperature
- Cooldown
- Refine C to the final value
- Estimate R losses for a subset of fan speeds
- Interpolate remaining values to speed-up the process
This results in robust values which are tailored to the current
filtering constants, and avoid having to sample for an extended
time to reach the required resolution.
The refining pass could avoid cooldown if the recording buffer was at
least twice as large, so that we could record both the heating and the
steady-state, saving _considerable_ time.
This currently bypasses the ConfigurationStore, which doesn't fit the
malin model nicely.
temp_model is using it's own private copy directly.
But maybe we should change this in the future.
- Allow all parameters to be changed at runtime through M310
- Move the model prototypes into a separate temp_model.h header
- Allow the checked to be enabled/disabled at runtime
- Introduce a warning threshold
When triggering a thermal error, allow higher-priority errors to
override the initial error source.
This allows a fatal error such as maxtemp to trigger to a full stop even
if thermal runaway has already been triggered.
Reorder error types according to their priority.
Do not overwrite the error source if the error flag is already set.
As checks are performed in priority order, this ensures min/maxtemp
user-level handlers are triggered even if the thermal model can detect
an issue in the same cycle.
This restores MAXTEMP handling, which was simply shadowed.
Setting pid_tuning_finished can result in the heaters stuck to full
power. As a result, we need to ensure that when PID management is
disabled, heaters are also.
Use pid_tuning_finished as a flag to prevent automatic PID management.
As a result, set the default start-up state to true and adjust the
dependent code accordingly.
- Flag the error condition from the temp_mgr_isr
- Handle the error state from the user code
Currently only handles min/maxtemp and relays the error to the original
handler (which is a poor fit for the current design).
Split off setIsrTargetTemperatures and temp_mgr_pid() so that we can
propagate the target temperatures instantaneously down the pid/pwm chain
during emergencies.
This reduces the amount of code in disable_heater() itself, making it
a bit more maintenable.
The bed still isn't disabled on-the-spot yet, due to the heatbed_pwm
automaton. To be improved later.
*_temperature_raw: buffer for the ADC ISR (read by temp ISR)
*_temperature_isr: latest temperatures for PID regulation (copied from
_raw values)
*_temperature: latest temperature for user code
The flow:
- ADC ISR (async)
- perform oversampling
- call ADC callback: copy to _raw (async)
- temp ISR (timer)
- convert to C (_isr values)
- user code (async)
- check temp_meas_ready
- call updateTemperature()
- copy from _isr to current
- syncronize target temperatures
This removes PINDA value averaging (if needed, should be re-implemented
by averaging in user code where needed)
Use a new low-priority "temp_mgr_isr" running at constant rate for
temperature management.
This is done so that the temperatures are sampled at a constant
independent interval *and* with reduced jitter. Likewise for actual
PID management.
This will require further adjustment for the min/max/runaway display,
which cannot be done directly into this function anymore (the code will
need to disable heaters but flag for display to be handled in
manage_heaters).
Read from ADC as fast as possible using the ADC interrupt to get
more accurate instantaneous readings.
Decouple the temperature_isr from the adc reading interval, so that
the two can run independently for future use.
Setting pullups on the ADC should trigger the model-based check, making
this redundant and wasteful.
Keep the DEBUG_PULLUP_CRASH menu so that we can verify this behavior in
the future.
The max/min temperature check were incorrectly using
HEATER_AMBIENT_RAW_*_TEMP (non-existing) instead of the correct
AMBIENT_RAW_*_TEMP (this is not a heater afterall).
This doesn't change the current behavior, since the check defaulted to
the correct path for the MK3+ configuration anyway.
Partially revert previous change: cancelling a single loop would often
advance the gcode stream to the next wait-for loop if executed at the
beginning of an SD print, implicitly turning off the flag again.
Cancel the loop directly in UnconditionalStop() which stops the command
queue as well in an atomic way, handling this correctly.
Remove most of the duplicated code inside temp_runaway_stop(),
making it identical to the other temperature handlers.
Move the lower-level functions required to stop the entirety of the
machine into UnconditionalStop(). Reuse this function inside
lcd_print_stop().
Set the LCD alert message before calling Stop(), as done in other safety
handlers, so that the error is visible while the printer is stopping.
This also avoids other temporary status messages to appear before
the real issue is shown and/or STEALING the first CRITICAL alert
level before we do.
When building with GCC 4.9.2 (bundled with PF-build-env-1.0.6.*), -Os
and LTO enabled, PID_autotune gets automatically inlined into
process_commands().
Sadly, due to the massive size of process_commands(), it results in
codegen bug doing a partial stack overwrite in process_commands()
itself, manifesting as random behavior depending on the timing of
interrupts and the codepath taken inside the merged function.
Mark the function as noinline and add a note about the affected compiler
version in order to be checked again in the future.
This avoids the "busy" output interleaving with regular output in very
rare scenarios.
We should focus in finding which calls are not using manage_inactivity()
properly instead of working it around.
Now that the stack_error function is truly minimal,
we can check for stack errors much more frequently.
Also move away stack_error from ultralcd to Marlin_main.
- Changed DETECT_SUPERPINDA to SUPERPINDA_SUPPORT as on miniRAMo the thermistor readings below 30°C
aren't accurate egnough to determine if SUPERPINDA is connected or not
- Add LCD toggle menu Settings -> HW Setup -> SuperPINDA [Yes/No] to overwrite SuperPINDA detection
- If EEPROM_PINDA_TEMP_COMPENSTATION is empty = 0xff then detect SuperPINDA by checking thermistor
- If EEPROM_PINDA_TEMP_COMPENSTAION is 0 then forec enable for temperature compensation menues and functions
- If EEPROM_PINDA_TEMP_COMPENSATION is 1 then force disable for temperature compensation menues and functions
The temperature and fsensor ISR re-enable interrupts while executing.
However, we still need to protect the epilogue of the ISR so that
the saved return address is not altered while returning.
We hoist the body of the function out of the isr in both cases for
clarity (and to avoid a stray return bypassing the lock/cli), so that
the re-entrant portion is clearly indicated.
This should fix the "STATIC MEMORY OVERWRITTEN" error messages randomly
happening when stepping at high frequency (where either isr is
preempted more frequently).
Factor-out MIN/MAXTEMP [BED/AMB] out of the error message, which is now
built at runtime instead.
Introduce two missing ultralcd functions lcd_setalertstatus and
lcd_updatestatus to handle regular strings.
246272 -> 246084 = 188 bytes saved
Partially revert 285b505c73a54e9af01816e3a614de73ad181851 so that
we ensure heaters are disabled ASAP in case of potential bugs
in the max_*_error functions.
Take advantage of the NTC thermistor found on the Einsy as an additional
safety measure, following the steps of the other MIN/MAXTEMP errors.
Introduce two configurable params AMBIENT_MINTEMP and AMBIENT_MAXTEMP
in the variant defines and set them for the MK3/MK3S to -30/+100
respectively.
AMBIENT_MINTEMP is primarily intended to catch a defective board
thermistor (to ensure MAXTEMP would be properly triggered) and thus the
trigger temperature is set just above the sensing limit and well below
the operating range.
AMBIENT_MAXTEMP is set at 100C, which is instead 20C above the maximum
recommended operating temperature of the Einsy. The NTC thermistor is
located just above the main power connector on the bottom of the board,
and could also help in detecting a faulty connection which can result in
rapid overheating of the contacts.
As for MAXTEMP, we cut power to the heaters, print fan and motors to
reduce power draw. Resume is not possible except by resetting the
printer, since the user is highly advised to inspect the board for
problems before attempting to continue.
In max/min_temp handlers remove the redundant disable_heater() call.
Handlers already need to call Stop(), which will disable all heaters
as the first step.
Fix comments in order to mention that all heaters get disabled.
Use "MAX/MINTEMP BED" correctly in both the LCD and serial.