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/*
TODO LIST
- - - - - - - - -
1. cooling moves - DONE
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2. account for perimeter and finish_layer extrusions and subtract it from last wipe - DONE
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3. priming extrusions ( last wipe must clear the color ) - DONE
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4. Peter ' s wipe tower - layer ' s are not exactly square
5. Peter ' s wipe tower - variable width for higher levels
6. Peter ' s wipe tower - make sure it is not too sparse ( apply max_bridge_distance and make last wipe longer )
7. Peter ' s wipe tower - enable enhanced first layer adhesion
*/
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# include "WipeTower.hpp"
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# include <assert.h>
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# include <math.h>
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# include <iostream>
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# include <vector>
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# include <numeric>
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# if ENABLE_GCODE_VIEWER
# include "GCodeProcessor.hpp"
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# else
# include "Analyzer.hpp"
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# endif // ENABLE_GCODE_VIEWER
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# include "BoundingBox.hpp"
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# if defined(__linux) || defined(__GNUC__ )
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# include <strings.h>
# endif /* __linux */
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# ifdef _MSC_VER
# define strcasecmp _stricmp
# endif
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namespace Slic3r
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{
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class WipeTowerWriter
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{
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public :
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WipeTowerWriter ( float layer_height , float line_width , GCodeFlavor flavor , const std : : vector < WipeTower : : FilamentParameters > & filament_parameters ) :
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m_current_pos ( std : : numeric_limits < float > : : max ( ) , std : : numeric_limits < float > : : max ( ) ) ,
m_current_z ( 0.f ) ,
m_current_feedrate ( 0.f ) ,
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m_layer_height ( layer_height ) ,
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m_extrusion_flow ( 0.f ) ,
m_preview_suppressed ( false ) ,
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m_elapsed_time ( 0.f ) ,
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m_default_analyzer_line_width ( line_width ) ,
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m_gcode_flavor ( flavor ) ,
m_filpar ( filament_parameters )
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{
// adds tag for analyzer:
char buf [ 64 ] ;
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# if ENABLE_GCODE_VIEWER
sprintf ( buf , " ;%s%f \n " , GCodeProcessor : : Height_Tag . c_str ( ) , m_layer_height ) ; // don't rely on GCodeAnalyzer knowing the layer height - it knows nothing at priming
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# else
sprintf ( buf , " ;%s%f \n " , GCodeAnalyzer : : Height_Tag . c_str ( ) , m_layer_height ) ; // don't rely on GCodeAnalyzer knowing the layer height - it knows nothing at priming
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# endif // ENABLE_GCODE_VIEWER
m_gcode + = buf ;
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# if ENABLE_GCODE_VIEWER
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sprintf ( buf , " ;%s%d \n " , GCodeProcessor : : Extrusion_Role_Tag . c_str ( ) , erWipeTower ) ;
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# else
sprintf ( buf , " ;%s%d \n " , GCodeAnalyzer : : Extrusion_Role_Tag . c_str ( ) , erWipeTower ) ;
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# endif // ENABLE_GCODE_VIEWER
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m_gcode + = buf ;
change_analyzer_line_width ( line_width ) ;
}
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WipeTowerWriter & change_analyzer_line_width ( float line_width ) {
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// adds tag for analyzer:
char buf [ 64 ] ;
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# if ENABLE_GCODE_VIEWER
sprintf ( buf , " ;%s%f \n " , GCodeProcessor : : Width_Tag . c_str ( ) , line_width ) ;
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# else
sprintf ( buf , " ;%s%f \n " , GCodeAnalyzer : : Width_Tag . c_str ( ) , line_width ) ;
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# endif // ENABLE_GCODE_VIEWER
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m_gcode + = buf ;
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return * this ;
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}
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WipeTowerWriter & change_analyzer_mm3_per_mm ( float len , float e ) {
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static const float area = float ( M_PI ) * 1.75f * 1.75f / 4.f ;
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float mm3_per_mm = ( len = = 0.f ? 0.f : area * e / len ) ;
// adds tag for analyzer:
char buf [ 64 ] ;
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# if ENABLE_GCODE_VIEWER
sprintf ( buf , " ;%s%f \n " , GCodeProcessor : : Mm3_Per_Mm_Tag . c_str ( ) , mm3_per_mm ) ;
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# else
sprintf ( buf , " ;%s%f \n " , GCodeAnalyzer : : Mm3_Per_Mm_Tag . c_str ( ) , mm3_per_mm ) ;
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# endif // ENABLE_GCODE_VIEWER
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m_gcode + = buf ;
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return * this ;
}
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WipeTowerWriter & set_initial_position ( const Vec2f & pos , float width = 0.f , float depth = 0.f , float internal_angle = 0.f ) {
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m_wipe_tower_width = width ;
m_wipe_tower_depth = depth ;
m_internal_angle = internal_angle ;
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m_start_pos = this - > rotate ( pos ) ;
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m_current_pos = pos ;
return * this ;
}
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WipeTowerWriter & set_initial_tool ( size_t tool ) { m_current_tool = tool ; return * this ; }
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WipeTowerWriter & set_z ( float z )
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{ m_current_z = z ; return * this ; }
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WipeTowerWriter & set_extrusion_flow ( float flow )
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{ m_extrusion_flow = flow ; return * this ; }
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WipeTowerWriter & set_y_shift ( float shift ) {
m_current_pos . y ( ) - = shift - m_y_shift ;
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m_y_shift = shift ;
return ( * this ) ;
}
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WipeTowerWriter & disable_linear_advance ( ) {
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m_gcode + = ( m_gcode_flavor = = gcfRepRap
? ( std : : string ( " M572 D " ) + std : : to_string ( m_current_tool ) + " S0 \n " )
: std : : string ( " M900 K0 \n " ) ) ;
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return * this ;
}
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// Suppress / resume G-code preview in Slic3r. Slic3r will have difficulty to differentiate the various
// filament loading and cooling moves from normal extrusion moves. Therefore the writer
// is asked to suppres output of some lines, which look like extrusions.
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WipeTowerWriter & suppress_preview ( ) { change_analyzer_line_width ( 0.f ) ; m_preview_suppressed = true ; return * this ; }
WipeTowerWriter & resume_preview ( ) { change_analyzer_line_width ( m_default_analyzer_line_width ) ; m_preview_suppressed = false ; return * this ; }
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WipeTowerWriter & feedrate ( float f )
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{
if ( f ! = m_current_feedrate )
m_gcode + = " G1 " + set_format_F ( f ) + " \n " ;
return * this ;
}
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const std : : string & gcode ( ) const { return m_gcode ; }
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const std : : vector < WipeTower : : Extrusion > & extrusions ( ) const { return m_extrusions ; }
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float x ( ) const { return m_current_pos . x ( ) ; }
float y ( ) const { return m_current_pos . y ( ) ; }
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const Vec2f & pos ( ) const { return m_current_pos ; }
const Vec2f start_pos_rotated ( ) const { return m_start_pos ; }
const Vec2f pos_rotated ( ) const { return this - > rotate ( m_current_pos ) ; }
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float elapsed_time ( ) const { return m_elapsed_time ; }
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float get_and_reset_used_filament_length ( ) { float temp = m_used_filament_length ; m_used_filament_length = 0.f ; return temp ; }
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// Extrude with an explicitely provided amount of extrusion.
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WipeTowerWriter & extrude_explicit ( float x , float y , float e , float f = 0.f , bool record_length = false , bool limit_volumetric_flow = true )
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{
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if ( x = = m_current_pos . x ( ) & & y = = m_current_pos . y ( ) & & e = = 0.f & & ( f = = 0.f | | f = = m_current_feedrate ) )
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// Neither extrusion nor a travel move.
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return * this ;
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float dx = x - m_current_pos . x ( ) ;
float dy = y - m_current_pos . y ( ) ;
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float len = std : : sqrt ( dx * dx + dy * dy ) ;
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if ( record_length )
m_used_filament_length + = e ;
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// Now do the "internal rotation" with respect to the wipe tower center
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Vec2f rotated_current_pos ( this - > pos_rotated ( ) ) ;
Vec2f rot ( this - > rotate ( Vec2f ( x , y ) ) ) ; // this is where we want to go
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if ( ! m_preview_suppressed & & e > 0.f & & len > 0.f ) {
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change_analyzer_mm3_per_mm ( len , e ) ;
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// Width of a squished extrusion, corrected for the roundings of the squished extrusions.
// This is left zero if it is a travel move.
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float width = e * m_filpar [ 0 ] . filament_area / ( len * m_layer_height ) ;
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// Correct for the roundings of a squished extrusion.
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width + = m_layer_height * float ( 1. - M_PI / 4. ) ;
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if ( m_extrusions . empty ( ) | | m_extrusions . back ( ) . pos ! = rotated_current_pos )
m_extrusions . emplace_back ( WipeTower : : Extrusion ( rotated_current_pos , 0 , m_current_tool ) ) ;
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m_extrusions . emplace_back ( WipeTower : : Extrusion ( rot , width , m_current_tool ) ) ;
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}
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m_gcode + = " G1 " ;
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if ( std : : abs ( rot . x ( ) - rotated_current_pos . x ( ) ) > ( float ) EPSILON )
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m_gcode + = set_format_X ( rot . x ( ) ) ;
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if ( std : : abs ( rot . y ( ) - rotated_current_pos . y ( ) ) > ( float ) EPSILON )
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m_gcode + = set_format_Y ( rot . y ( ) ) ;
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if ( e ! = 0.f )
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m_gcode + = set_format_E ( e ) ;
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if ( f ! = 0.f & & f ! = m_current_feedrate ) {
if ( limit_volumetric_flow ) {
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float e_speed = e / ( ( ( len = = 0.f ) ? std : : abs ( e ) : len ) / f * 60.f ) ;
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f / = std : : max ( 1.f , e_speed / m_filpar [ m_current_tool ] . max_e_speed ) ;
}
m_gcode + = set_format_F ( f ) ;
}
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m_current_pos . x ( ) = x ;
m_current_pos . y ( ) = y ;
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// Update the elapsed time with a rough estimate.
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m_elapsed_time + = ( ( len = = 0.f ) ? std : : abs ( e ) : len ) / m_current_feedrate * 60.f ;
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m_gcode + = " \n " ;
return * this ;
}
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WipeTowerWriter & extrude_explicit ( const Vec2f & dest , float e , float f = 0.f , bool record_length = false , bool limit_volumetric_flow = true )
{ return extrude_explicit ( dest . x ( ) , dest . y ( ) , e , f , record_length ) ; }
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// Travel to a new XY position. f=0 means use the current value.
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WipeTowerWriter & travel ( float x , float y , float f = 0.f )
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{ return extrude_explicit ( x , y , 0.f , f ) ; }
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WipeTowerWriter & travel ( const Vec2f & dest , float f = 0.f )
{ return extrude_explicit ( dest . x ( ) , dest . y ( ) , 0.f , f ) ; }
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// Extrude a line from current position to x, y with the extrusion amount given by m_extrusion_flow.
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WipeTowerWriter & extrude ( float x , float y , float f = 0.f )
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{
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float dx = x - m_current_pos . x ( ) ;
float dy = y - m_current_pos . y ( ) ;
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return extrude_explicit ( x , y , std : : sqrt ( dx * dx + dy * dy ) * m_extrusion_flow , f , true ) ;
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}
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WipeTowerWriter & extrude ( const Vec2f & dest , const float f = 0.f )
{ return extrude ( dest . x ( ) , dest . y ( ) , f ) ; }
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WipeTowerWriter & rectangle ( const Vec2f & ld , float width , float height , const float f = 0.f )
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{
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Vec2f corners [ 4 ] ;
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corners [ 0 ] = ld ;
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corners [ 1 ] = ld + Vec2f ( width , 0.f ) ;
corners [ 2 ] = ld + Vec2f ( width , height ) ;
corners [ 3 ] = ld + Vec2f ( 0.f , height ) ;
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int index_of_closest = 0 ;
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if ( x ( ) - ld . x ( ) > ld . x ( ) + width - x ( ) ) // closer to the right
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index_of_closest = 1 ;
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if ( y ( ) - ld . y ( ) > ld . y ( ) + height - y ( ) ) // closer to the top
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index_of_closest = ( index_of_closest = = 0 ? 3 : 2 ) ;
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travel ( corners [ index_of_closest ] . x ( ) , y ( ) ) ; // travel to the closest corner
travel ( x ( ) , corners [ index_of_closest ] . y ( ) ) ;
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int i = index_of_closest ;
do {
+ + i ;
if ( i = = 4 ) i = 0 ;
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extrude ( corners [ i ] , f ) ;
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} while ( i ! = index_of_closest ) ;
return ( * this ) ;
}
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WipeTowerWriter & load ( float e , float f = 0.f )
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{
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if ( e = = 0.f & & ( f = = 0.f | | f = = m_current_feedrate ) )
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return * this ;
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m_gcode + = " G1 " ;
if ( e ! = 0.f )
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m_gcode + = set_format_E ( e ) ;
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if ( f ! = 0.f & & f ! = m_current_feedrate )
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m_gcode + = set_format_F ( f ) ;
m_gcode + = " \n " ;
return * this ;
}
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WipeTowerWriter & retract ( float e , float f = 0.f )
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{ return load ( - e , f ) ; }
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// Loads filament while also moving towards given points in x-axis (x feedrate is limited by cutting the distance short if necessary)
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WipeTowerWriter & load_move_x_advanced ( float farthest_x , float loading_dist , float loading_speed , float max_x_speed = 50.f )
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{
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float time = std : : abs ( loading_dist / loading_speed ) ; // time that the move must take
float x_distance = std : : abs ( farthest_x - x ( ) ) ; // max x-distance that we can travel
float x_speed = x_distance / time ; // x-speed to do it in that time
if ( x_speed > max_x_speed ) {
// Necessary x_speed is too high - we must shorten the distance to achieve max_x_speed and still respect the time.
x_distance = max_x_speed * time ;
x_speed = max_x_speed ;
}
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float end_point = x ( ) + ( farthest_x > x ( ) ? 1.f : - 1.f ) * x_distance ;
return extrude_explicit ( end_point , y ( ) , loading_dist , x_speed * 60.f , false , false ) ;
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}
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// Elevate the extruder head above the current print_z position.
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WipeTowerWriter & z_hop ( float hop , float f = 0.f )
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{
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m_gcode + = std : : string ( " G1 " ) + set_format_Z ( m_current_z + hop ) ;
if ( f ! = 0 & & f ! = m_current_feedrate )
m_gcode + = set_format_F ( f ) ;
m_gcode + = " \n " ;
return * this ;
}
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// Lower the extruder head back to the current print_z position.
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WipeTowerWriter & z_hop_reset ( float f = 0.f )
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{ return z_hop ( 0 , f ) ; }
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// Move to x1, +y_increment,
// extrude quickly amount e to x2 with feed f.
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WipeTowerWriter & ram ( float x1 , float x2 , float dy , float e0 , float e , float f )
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{
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extrude_explicit ( x1 , m_current_pos . y ( ) + dy , e0 , f , true , false ) ;
extrude_explicit ( x2 , m_current_pos . y ( ) , e , 0.f , true , false ) ;
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return * this ;
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}
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// Let the end of the pulled out filament cool down in the cooling tube
// by moving up and down and moving the print head left / right
// at the current Y position to spread the leaking material.
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WipeTowerWriter & cool ( float x1 , float x2 , float e1 , float e2 , float f )
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{
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extrude_explicit ( x1 , m_current_pos . y ( ) , e1 , f , false , false ) ;
extrude_explicit ( x2 , m_current_pos . y ( ) , e2 , false , false ) ;
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return * this ;
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}
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WipeTowerWriter & set_tool ( size_t tool )
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{
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m_current_tool = tool ;
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return * this ;
}
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// Set extruder temperature, don't wait by default.
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WipeTowerWriter & set_extruder_temp ( int temperature , bool wait = false )
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{
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m_gcode + = " M " + std : : to_string ( wait ? 109 : 104 ) + " S " + std : : to_string ( temperature ) + " \n " ;
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return * this ;
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}
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// Wait for a period of time (seconds).
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WipeTowerWriter & wait ( float time )
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{
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if ( time = = 0.f )
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return * this ;
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char buf [ 128 ] ;
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sprintf ( buf , " G4 S%.3f \n " , time ) ;
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m_gcode + = buf ;
return * this ;
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}
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// Set speed factor override percentage.
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WipeTowerWriter & speed_override ( int speed )
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{
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m_gcode + = " M220 S " + std : : to_string ( speed ) + " \n " ;
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return * this ;
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}
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// Let the firmware back up the active speed override value.
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WipeTowerWriter & speed_override_backup ( )
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{
// This is only supported by Prusa at this point (https://github.com/prusa3d/PrusaSlicer/issues/3114)
if ( m_gcode_flavor = = gcfMarlin )
m_gcode + = " M220 B \n " ;
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return * this ;
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}
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// Let the firmware restore the active speed override value.
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WipeTowerWriter & speed_override_restore ( )
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{
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if ( m_gcode_flavor = = gcfMarlin )
m_gcode + = " M220 R \n " ;
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return * this ;
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}
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// Set digital trimpot motor
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WipeTowerWriter & set_extruder_trimpot ( int current )
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{
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if ( m_gcode_flavor = = gcfRepRap )
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m_gcode + = " M906 E " ;
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else
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m_gcode + = " M907 E " ;
m_gcode + = std : : to_string ( current ) + " \n " ;
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return * this ;
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}
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WipeTowerWriter & flush_planner_queue ( )
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{
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m_gcode + = " G4 S0 \n " ;
return * this ;
}
// Reset internal extruder counter.
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WipeTowerWriter & reset_extruder ( )
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{
m_gcode + = " G92 E0 \n " ;
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return * this ;
}
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WipeTowerWriter & comment_with_value ( const char * comment , int value )
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{
m_gcode + = std : : string ( " ; " ) + comment + std : : to_string ( value ) + " \n " ;
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return * this ;
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}
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WipeTowerWriter & set_fan ( unsigned speed )
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{
if ( speed = = m_last_fan_speed )
return * this ;
if ( speed = = 0 )
m_gcode + = " M107 \n " ;
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else
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m_gcode + = " M106 S " + std : : to_string ( unsigned ( 255.0 * speed / 100.0 ) ) + " \n " ;
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m_last_fan_speed = speed ;
return * this ;
}
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WipeTowerWriter & append ( const std : : string & text ) { m_gcode + = text ; return * this ; }
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private :
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Vec2f m_start_pos ;
Vec2f m_current_pos ;
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float m_current_z ;
float m_current_feedrate ;
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size_t m_current_tool ;
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float m_layer_height ;
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float m_extrusion_flow ;
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bool m_preview_suppressed ;
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std : : string m_gcode ;
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std : : vector < WipeTower : : Extrusion > m_extrusions ;
float m_elapsed_time ;
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float m_internal_angle = 0.f ;
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float m_y_shift = 0.f ;
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float m_wipe_tower_width = 0.f ;
float m_wipe_tower_depth = 0.f ;
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unsigned m_last_fan_speed = 0 ;
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int current_temp = - 1 ;
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const float m_default_analyzer_line_width ;
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float m_used_filament_length = 0.f ;
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GCodeFlavor m_gcode_flavor ;
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const std : : vector < WipeTower : : FilamentParameters > & m_filpar ;
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std : : string set_format_X ( float x )
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{
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char buf [ 64 ] ;
sprintf ( buf , " X%.3f " , x ) ;
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m_current_pos . x ( ) = x ;
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return buf ;
}
std : : string set_format_Y ( float y ) {
char buf [ 64 ] ;
sprintf ( buf , " Y%.3f " , y ) ;
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m_current_pos . y ( ) = y ;
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return buf ;
}
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std : : string set_format_Z ( float z ) {
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char buf [ 64 ] ;
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sprintf ( buf , " Z%.3f " , z ) ;
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return buf ;
}
std : : string set_format_E ( float e ) {
char buf [ 64 ] ;
sprintf ( buf , " E%.4f " , e ) ;
return buf ;
}
std : : string set_format_F ( float f ) {
char buf [ 64 ] ;
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sprintf ( buf , " F%d " , int ( floor ( f + 0.5f ) ) ) ;
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m_current_feedrate = f ;
return buf ;
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}
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WipeTowerWriter & operator = ( const WipeTowerWriter & rhs ) ;
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// Rotate the point around center of the wipe tower about given angle (in degrees)
Vec2f rotate ( Vec2f pt ) const
{
pt . x ( ) - = m_wipe_tower_width / 2.f ;
pt . y ( ) + = m_y_shift - m_wipe_tower_depth / 2.f ;
double angle = m_internal_angle * float ( M_PI / 180. ) ;
double c = cos ( angle ) ;
double s = sin ( angle ) ;
return Vec2f ( float ( pt . x ( ) * c - pt . y ( ) * s ) + m_wipe_tower_width / 2.f , float ( pt . x ( ) * s + pt . y ( ) * c ) + m_wipe_tower_depth / 2.f ) ;
}
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} ; // class WipeTowerWriter
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WipeTower : : WipeTower ( const PrintConfig & config , const std : : vector < std : : vector < float > > & wiping_matrix , size_t initial_tool ) :
m_semm ( config . single_extruder_multi_material . value ) ,
m_wipe_tower_pos ( config . wipe_tower_x , config . wipe_tower_y ) ,
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m_wipe_tower_width ( float ( config . wipe_tower_width ) ) ,
m_wipe_tower_rotation_angle ( float ( config . wipe_tower_rotation_angle ) ) ,
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m_y_shift ( 0.f ) ,
m_z_pos ( 0.f ) ,
m_is_first_layer ( false ) ,
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m_bridging ( float ( config . wipe_tower_bridging ) ) ,
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m_no_sparse_layers ( config . wipe_tower_no_sparse_layers ) ,
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m_gcode_flavor ( config . gcode_flavor ) ,
m_current_tool ( initial_tool ) ,
wipe_volumes ( wiping_matrix )
{
// If this is a single extruder MM printer, we will use all the SE-specific config values.
// Otherwise, the defaults will be used to turn off the SE stuff.
if ( m_semm ) {
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m_cooling_tube_retraction = float ( config . cooling_tube_retraction ) ;
m_cooling_tube_length = float ( config . cooling_tube_length ) ;
m_parking_pos_retraction = float ( config . parking_pos_retraction ) ;
m_extra_loading_move = float ( config . extra_loading_move ) ;
m_set_extruder_trimpot = config . high_current_on_filament_swap ;
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}
// Calculate where the priming lines should be - very naive test not detecting parallelograms or custom shapes
const std : : vector < Vec2d > & bed_points = config . bed_shape . values ;
m_bed_shape = ( bed_points . size ( ) = = 4 ? RectangularBed : CircularBed ) ;
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m_bed_width = float ( BoundingBoxf ( bed_points ) . size ( ) . x ( ) ) ;
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m_bed_bottom_left = m_bed_shape = = RectangularBed
? Vec2f ( bed_points . front ( ) . x ( ) , bed_points . front ( ) . y ( ) )
: Vec2f : : Zero ( ) ;
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}
void WipeTower : : set_extruder ( size_t idx , const PrintConfig & config )
{
//while (m_filpar.size() < idx+1) // makes sure the required element is in the vector
m_filpar . push_back ( FilamentParameters ( ) ) ;
m_filpar [ idx ] . material = config . filament_type . get_at ( idx ) ;
m_filpar [ idx ] . temperature = config . temperature . get_at ( idx ) ;
m_filpar [ idx ] . first_layer_temperature = config . first_layer_temperature . get_at ( idx ) ;
// If this is a single extruder MM printer, we will use all the SE-specific config values.
// Otherwise, the defaults will be used to turn off the SE stuff.
if ( m_semm ) {
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m_filpar [ idx ] . loading_speed = float ( config . filament_loading_speed . get_at ( idx ) ) ;
m_filpar [ idx ] . loading_speed_start = float ( config . filament_loading_speed_start . get_at ( idx ) ) ;
m_filpar [ idx ] . unloading_speed = float ( config . filament_unloading_speed . get_at ( idx ) ) ;
m_filpar [ idx ] . unloading_speed_start = float ( config . filament_unloading_speed_start . get_at ( idx ) ) ;
m_filpar [ idx ] . delay = float ( config . filament_toolchange_delay . get_at ( idx ) ) ;
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m_filpar [ idx ] . cooling_moves = config . filament_cooling_moves . get_at ( idx ) ;
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m_filpar [ idx ] . cooling_initial_speed = float ( config . filament_cooling_initial_speed . get_at ( idx ) ) ;
m_filpar [ idx ] . cooling_final_speed = float ( config . filament_cooling_final_speed . get_at ( idx ) ) ;
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}
m_filpar [ idx ] . filament_area = float ( ( M_PI / 4.f ) * pow ( config . filament_diameter . get_at ( idx ) , 2 ) ) ; // all extruders are assumed to have the same filament diameter at this point
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float nozzle_diameter = float ( config . nozzle_diameter . get_at ( idx ) ) ;
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m_filpar [ idx ] . nozzle_diameter = nozzle_diameter ; // to be used in future with (non-single) multiextruder MM
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float max_vol_speed = float ( config . filament_max_volumetric_speed . get_at ( idx ) ) ;
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if ( max_vol_speed ! = 0.f )
m_filpar [ idx ] . max_e_speed = ( max_vol_speed / filament_area ( ) ) ;
m_perimeter_width = nozzle_diameter * Width_To_Nozzle_Ratio ; // all extruders are now assumed to have the same diameter
if ( m_semm ) {
std : : istringstream stream { config . filament_ramming_parameters . get_at ( idx ) } ;
float speed = 0.f ;
stream > > m_filpar [ idx ] . ramming_line_width_multiplicator > > m_filpar [ idx ] . ramming_step_multiplicator ;
m_filpar [ idx ] . ramming_line_width_multiplicator / = 100 ;
m_filpar [ idx ] . ramming_step_multiplicator / = 100 ;
while ( stream > > speed )
m_filpar [ idx ] . ramming_speed . push_back ( speed ) ;
}
m_used_filament_length . resize ( std : : max ( m_used_filament_length . size ( ) , idx + 1 ) ) ; // makes sure that the vector is big enough so we don't have to check later
}
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// Returns gcode to prime the nozzles at the front edge of the print bed.
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std : : vector < WipeTower : : ToolChangeResult > WipeTower : : prime (
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// print_z of the first layer.
float first_layer_height ,
// Extruder indices, in the order to be primed. The last extruder will later print the wipe tower brim, print brim and the object.
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const std : : vector < unsigned int > & tools ,
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// If true, the last priming are will be the same as the other priming areas, and the rest of the wipe will be performed inside the wipe tower.
// If false, the last priming are will be large enough to wipe the last extruder sufficiently.
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bool /*last_wipe_inside_wipe_tower*/ )
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{
this - > set_layer ( first_layer_height , first_layer_height , tools . size ( ) , true , false ) ;
this - > m_current_tool = tools . front ( ) ;
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// The Prusa i3 MK2 has a working space of [0, -2.2] to [250, 210].
// Due to the XYZ calibration, this working space may shrink slightly from all directions,
// therefore the homing position is shifted inside the bed by 0.2 in the firmware to [0.2, -2.0].
// box_coordinates cleaning_box(xy(0.5f, - 1.5f), m_wipe_tower_width, wipe_area);
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float prime_section_width = std : : min ( 0.9f * m_bed_width / tools . size ( ) , 60.f ) ;
box_coordinates cleaning_box ( Vec2f ( 0.02f * m_bed_width , 0.01f + m_perimeter_width / 2.f ) , prime_section_width , 100.f ) ;
// In case of a circular bed, place it so it goes across the diameter and hope it will fit
if ( m_bed_shape = = CircularBed )
cleaning_box . translate ( - m_bed_width / 2 + m_bed_width * 0.03f , - m_bed_width * 0.12f ) ;
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if ( m_bed_shape = = RectangularBed )
cleaning_box . translate ( m_bed_bottom_left ) ;
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std : : vector < ToolChangeResult > results ;
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// Iterate over all priming toolchanges and push respective ToolChangeResults into results vector.
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for ( size_t idx_tool = 0 ; idx_tool < tools . size ( ) ; + + idx_tool ) {
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size_t old_tool = m_current_tool ;
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WipeTowerWriter writer ( m_layer_height , m_perimeter_width , m_gcode_flavor , m_filpar ) ;
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writer . set_extrusion_flow ( m_extrusion_flow )
. set_z ( m_z_pos )
. set_initial_tool ( m_current_tool ) ;
// This is the first toolchange - initiate priming
if ( idx_tool = = 0 ) {
writer . append ( " ;-------------------- \n "
" ; CP PRIMING START \n " )
. append ( " ;-------------------- \n " )
. speed_override_backup ( )
. speed_override ( 100 )
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. set_initial_position ( Vec2f : : Zero ( ) ) // Always move to the starting position
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. travel ( cleaning_box . ld , 7200 ) ;
if ( m_set_extruder_trimpot )
writer . set_extruder_trimpot ( 750 ) ; // Increase the extruder driver current to allow fast ramming.
}
else
writer . set_initial_position ( results . back ( ) . end_pos ) ;
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unsigned int tool = tools [ idx_tool ] ;
m_left_to_right = true ;
toolchange_Change ( writer , tool , m_filpar [ tool ] . material ) ; // Select the tool, set a speed override for soluble and flex materials.
toolchange_Load ( writer , cleaning_box ) ; // Prime the tool.
if ( idx_tool + 1 = = tools . size ( ) ) {
// Last tool should not be unloaded, but it should be wiped enough to become of a pure color.
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toolchange_Wipe ( writer , cleaning_box , wipe_volumes [ tools [ idx_tool - 1 ] ] [ tool ] ) ;
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} else {
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
//writer.travel(writer.x(), writer.y() + m_perimeter_width, 7200);
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toolchange_Wipe ( writer , cleaning_box , 20.f ) ;
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box_coordinates box = cleaning_box ;
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box . translate ( 0.f , writer . y ( ) - cleaning_box . ld . y ( ) + m_perimeter_width ) ;
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toolchange_Unload ( writer , box , m_filpar [ m_current_tool ] . material , m_filpar [ tools [ idx_tool + 1 ] ] . first_layer_temperature ) ;
cleaning_box . translate ( prime_section_width , 0.f ) ;
writer . travel ( cleaning_box . ld , 7200 ) ;
}
+ + m_num_tool_changes ;
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// Ask our writer about how much material was consumed:
if ( m_current_tool < m_used_filament_length . size ( ) )
m_used_filament_length [ m_current_tool ] + = writer . get_and_reset_used_filament_length ( ) ;
ToolChangeResult result ;
result . priming = true ;
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result . initial_tool = int ( old_tool ) ;
result . new_tool = int ( m_current_tool ) ;
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result . print_z = this - > m_z_pos ;
result . layer_height = this - > m_layer_height ;
result . gcode = writer . gcode ( ) ;
result . elapsed_time = writer . elapsed_time ( ) ;
result . extrusions = writer . extrusions ( ) ;
result . start_pos = writer . start_pos_rotated ( ) ;
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result . end_pos = writer . pos ( ) ;
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results . push_back ( std : : move ( result ) ) ;
// This is the last priming toolchange - finish priming
if ( idx_tool + 1 = = tools . size ( ) ) {
// Reset the extruder current to a normal value.
if ( m_set_extruder_trimpot )
writer . set_extruder_trimpot ( 550 ) ;
writer . speed_override_restore ( )
. feedrate ( 6000 )
. flush_planner_queue ( )
. reset_extruder ( )
. append ( " ; CP PRIMING END \n "
" ;------------------ \n "
" \n \n " ) ;
}
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}
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m_old_temperature = - 1 ; // If the priming is turned off in config, the temperature changing commands will not actually appear
// in the output gcode - we should not remember emitting them (we will output them twice in the worst case)
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// so that tool_change() will know to extrude the wipe tower brim:
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m_print_brim = true ;
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return results ;
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}
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WipeTower : : ToolChangeResult WipeTower : : tool_change ( size_t tool , bool last_in_layer )
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{
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if ( m_print_brim )
return toolchange_Brim ( ) ;
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size_t old_tool = m_current_tool ;
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float wipe_area = 0.f ;
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bool last_change_in_layer = false ;
float wipe_volume = 0.f ;
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// Finds this toolchange info
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if ( tool ! = ( unsigned int ) ( - 1 ) )
{
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for ( const auto & b : m_layer_info - > tool_changes )
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if ( b . new_tool = = tool ) {
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wipe_volume = b . wipe_volume ;
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if ( tool = = m_layer_info - > tool_changes . back ( ) . new_tool )
last_change_in_layer = true ;
wipe_area = b . required_depth * m_layer_info - > extra_spacing ;
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break ;
}
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}
else {
// Otherwise we are going to Unload only. And m_layer_info would be invalid.
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}
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box_coordinates cleaning_box (
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Vec2f ( m_perimeter_width / 2.f , m_perimeter_width / 2.f ) ,
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m_wipe_tower_width - m_perimeter_width ,
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( tool ! = ( unsigned int ) ( - 1 ) ? /*m_layer_info->depth*/ wipe_area + m_depth_traversed - 0.5f * m_perimeter_width
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: m_wipe_tower_depth - m_perimeter_width ) ) ;
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WipeTowerWriter writer ( m_layer_height , m_perimeter_width , m_gcode_flavor , m_filpar ) ;
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writer . set_extrusion_flow ( m_extrusion_flow )
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. set_z ( m_z_pos )
. set_initial_tool ( m_current_tool )
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. set_y_shift ( m_y_shift + ( tool ! = ( unsigned int ) ( - 1 ) & & ( m_current_shape = = SHAPE_REVERSED & & ! m_peters_wipe_tower ) ? m_layer_info - > depth - m_layer_info - > toolchanges_depth ( ) : 0.f ) )
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. append ( " ;-------------------- \n "
" ; CP TOOLCHANGE START \n " )
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. comment_with_value ( " toolchange # " , m_num_tool_changes + 1 ) ; // the number is zero-based
if ( tool ! = ( unsigned ) ( - 1 ) )
writer . append ( std : : string ( " ; material : " + ( m_current_tool < m_filpar . size ( ) ? m_filpar [ m_current_tool ] . material : " (NONE) " ) + " -> " + m_filpar [ tool ] . material + " \n " ) . c_str ( ) )
. append ( " ;-------------------- \n " ) ;
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writer . speed_override_backup ( ) ;
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writer . speed_override ( 100 ) ;
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Vec2f initial_position = cleaning_box . ld + Vec2f ( 0.f , m_depth_traversed ) ;
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writer . set_initial_position ( initial_position , m_wipe_tower_width , m_wipe_tower_depth , m_internal_rotation ) ;
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// Increase the extruder driver current to allow fast ramming.
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if ( m_set_extruder_trimpot )
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writer . set_extruder_trimpot ( 750 ) ;
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// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
if ( tool ! = ( unsigned int ) - 1 ) { // This is not the last change.
toolchange_Unload ( writer , cleaning_box , m_filpar [ m_current_tool ] . material ,
m_is_first_layer ? m_filpar [ tool ] . first_layer_temperature : m_filpar [ tool ] . temperature ) ;
toolchange_Change ( writer , tool , m_filpar [ tool ] . material ) ; // Change the tool, set a speed override for soluble and flex materials.
toolchange_Load ( writer , cleaning_box ) ;
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writer . travel ( writer . x ( ) , writer . y ( ) - m_perimeter_width ) ; // cooling and loading were done a bit down the road
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toolchange_Wipe ( writer , cleaning_box , wipe_volume ) ; // Wipe the newly loaded filament until the end of the assigned wipe area.
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+ + m_num_tool_changes ;
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} else
toolchange_Unload ( writer , cleaning_box , m_filpar [ m_current_tool ] . material , m_filpar [ m_current_tool ] . temperature ) ;
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m_depth_traversed + = wipe_area ;
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if ( last_change_in_layer ) { // draw perimeter line
writer . set_y_shift ( m_y_shift ) ;
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if ( m_peters_wipe_tower )
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writer . rectangle ( Vec2f : : Zero ( ) , m_layer_info - > depth + 3 * m_perimeter_width , m_wipe_tower_depth ) ;
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else {
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writer . rectangle ( Vec2f : : Zero ( ) , m_wipe_tower_width , m_layer_info - > depth + m_perimeter_width ) ;
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if ( layer_finished ( ) ) { // no finish_layer will be called, we must wipe the nozzle
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writer . travel ( writer . x ( ) > m_wipe_tower_width / 2.f ? 0.f : m_wipe_tower_width , writer . y ( ) ) ;
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}
}
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}
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if ( m_set_extruder_trimpot )
writer . set_extruder_trimpot ( 550 ) ; // Reset the extruder current to a normal value.
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writer . speed_override_restore ( ) ;
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writer . feedrate ( 6000 )
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. flush_planner_queue ( )
. reset_extruder ( )
. append ( " ; CP TOOLCHANGE END \n "
" ;------------------ \n "
" \n \n " ) ;
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// Ask our writer about how much material was consumed:
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if ( m_current_tool < m_used_filament_length . size ( ) )
m_used_filament_length [ m_current_tool ] + = writer . get_and_reset_used_filament_length ( ) ;
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ToolChangeResult result ;
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result . priming = false ;
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result . initial_tool = int ( old_tool ) ;
result . new_tool = int ( m_current_tool ) ;
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result . print_z = this - > m_z_pos ;
result . layer_height = this - > m_layer_height ;
result . gcode = writer . gcode ( ) ;
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result . elapsed_time = writer . elapsed_time ( ) ;
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result . extrusions = writer . extrusions ( ) ;
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result . start_pos = writer . start_pos_rotated ( ) ;
result . end_pos = writer . pos_rotated ( ) ;
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return result ;
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}
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WipeTower : : ToolChangeResult WipeTower : : toolchange_Brim ( bool sideOnly , float y_offset )
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{
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size_t old_tool = m_current_tool ;
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const box_coordinates wipeTower_box (
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Vec2f : : Zero ( ) ,
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m_wipe_tower_width ,
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m_wipe_tower_depth ) ;
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WipeTowerWriter writer ( m_layer_height , m_perimeter_width , m_gcode_flavor , m_filpar ) ;
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writer . set_extrusion_flow ( m_extrusion_flow * 1.1f )
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. set_z ( m_z_pos ) // Let the writer know the current Z position as a base for Z-hop.
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. set_initial_tool ( m_current_tool )
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. append ( " ;------------------------------------- \n "
" ; CP WIPE TOWER FIRST LAYER BRIM START \n " ) ;
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Vec2f initial_position = wipeTower_box . lu - Vec2f ( m_perimeter_width * 6.f , 0 ) ;
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writer . set_initial_position ( initial_position , m_wipe_tower_width , m_wipe_tower_depth , m_internal_rotation ) ;
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writer . extrude_explicit ( wipeTower_box . ld - Vec2f ( m_perimeter_width * 6.f , 0 ) , // Prime the extruder left of the wipe tower.
1.5f * m_extrusion_flow * ( wipeTower_box . lu . y ( ) - wipeTower_box . ld . y ( ) ) , 2400 ) ;
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// The tool is supposed to be active and primed at the time when the wipe tower brim is extruded.
// Extrude 4 rounds of a brim around the future wipe tower.
box_coordinates box ( wipeTower_box ) ;
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// the brim shall have 'normal' spacing with no extra void space
float spacing = m_perimeter_width - m_layer_height * float ( 1. - M_PI_4 ) ;
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for ( size_t i = 0 ; i < 4 ; + + i ) {
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box . expand ( spacing ) ;
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writer . travel ( box . ld , 7000 )
. extrude ( box . lu , 2100 ) . extrude ( box . ru )
. extrude ( box . rd ) . extrude ( box . ld ) ;
}
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writer . travel ( wipeTower_box . ld , 7000 ) ; // Move to the front left corner.
writer . travel ( wipeTower_box . rd ) // Always wipe the nozzle with a long wipe to reduce stringing when moving away from the wipe tower.
. travel ( wipeTower_box . ld ) ;
writer . append ( " ; CP WIPE TOWER FIRST LAYER BRIM END \n "
" ;----------------------------------- \n " ) ;
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// Save actual brim width to be later passed to the Print object, which will use it
// for skirt calculation and pass it to GLCanvas for precise preview box
m_wipe_tower_brim_width = wipeTower_box . ld . x ( ) - box . ld . x ( ) + spacing / 2.f ;
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m_print_brim = false ; // Mark the brim as extruded
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// Ask our writer about how much material was consumed:
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if ( m_current_tool < m_used_filament_length . size ( ) )
m_used_filament_length [ m_current_tool ] + = writer . get_and_reset_used_filament_length ( ) ;
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ToolChangeResult result ;
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result . priming = false ;
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result . initial_tool = int ( old_tool ) ;
result . new_tool = int ( m_current_tool ) ;
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result . print_z = this - > m_z_pos ;
result . layer_height = this - > m_layer_height ;
result . gcode = writer . gcode ( ) ;
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result . elapsed_time = writer . elapsed_time ( ) ;
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result . extrusions = writer . extrusions ( ) ;
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result . start_pos = writer . start_pos_rotated ( ) ;
result . end_pos = writer . pos_rotated ( ) ;
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return result ;
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}
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// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
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void WipeTower : : toolchange_Unload (
WipeTowerWriter & writer ,
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const box_coordinates & cleaning_box ,
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const std : : string & current_material ,
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const int new_temperature )
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{
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float xl = cleaning_box . ld . x ( ) + 1.f * m_perimeter_width ;
float xr = cleaning_box . rd . x ( ) - 1.f * m_perimeter_width ;
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const float line_width = m_perimeter_width * m_filpar [ m_current_tool ] . ramming_line_width_multiplicator ; // desired ramming line thickness
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const float y_step = line_width * m_filpar [ m_current_tool ] . ramming_step_multiplicator * m_extra_spacing ; // spacing between lines in mm
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writer . append ( " ; CP TOOLCHANGE UNLOAD \n " )
. change_analyzer_line_width ( line_width ) ;
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unsigned i = 0 ; // iterates through ramming_speed
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m_left_to_right = true ; // current direction of ramming
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float remaining = xr - xl ; // keeps track of distance to the next turnaround
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float e_done = 0 ; // measures E move done from each segment
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2019-06-17 08:16:07 +00:00
writer . travel ( xl , cleaning_box . ld . y ( ) + m_depth_traversed + y_step / 2.f ) ; // move to starting position
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// if the ending point of the ram would end up in mid air, align it with the end of the wipe tower:
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if ( m_layer_info > m_plan . begin ( ) & & m_layer_info < m_plan . end ( ) & & ( m_layer_info - 1 ! = m_plan . begin ( ) | | ! m_adhesion ) ) {
2018-03-07 10:44:47 +00:00
2018-03-07 14:34:12 +00:00
// this is y of the center of previous sparse infill border
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float sparse_beginning_y = 0.f ;
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if ( m_current_shape = = SHAPE_REVERSED )
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sparse_beginning_y + = ( ( m_layer_info - 1 ) - > depth - ( m_layer_info - 1 ) - > toolchanges_depth ( ) )
- ( ( m_layer_info ) - > depth - ( m_layer_info ) - > toolchanges_depth ( ) ) ;
else
sparse_beginning_y + = ( m_layer_info - 1 ) - > toolchanges_depth ( ) + m_perimeter_width ;
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//debugging:
/* float oldx = writer.x();
float oldy = writer . y ( ) ;
writer . travel ( xr , sparse_beginning_y ) ;
writer . extrude ( xr + 5 , writer . y ( ) ) ;
writer . travel ( oldx , oldy ) ; */
float sum_of_depths = 0.f ;
for ( const auto & tch : m_layer_info - > tool_changes ) { // let's find this toolchange
if ( tch . old_tool = = m_current_tool ) {
sum_of_depths + = tch . ramming_depth ;
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float ramming_end_y = sum_of_depths ;
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ramming_end_y - = ( y_step / m_extra_spacing - m_perimeter_width ) / 2.f ; // center of final ramming line
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// debugging:
/*float oldx = writer.x();
float oldy = writer . y ( ) ;
writer . travel ( xl , ramming_end_y ) ;
writer . extrude ( xl - 15 , writer . y ( ) ) ;
writer . travel ( oldx , oldy ) ; */
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if ( ( m_current_shape = = SHAPE_REVERSED & & ramming_end_y < sparse_beginning_y - 0.5f * m_perimeter_width ) | |
( m_current_shape = = SHAPE_NORMAL & & ramming_end_y > sparse_beginning_y + 0.5f * m_perimeter_width ) )
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{
writer . extrude ( xl + tch . first_wipe_line - 1.f * m_perimeter_width , writer . y ( ) ) ;
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remaining - = tch . first_wipe_line - 1.f * m_perimeter_width ;
}
break ;
}
sum_of_depths + = tch . required_depth ;
}
}
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writer . disable_linear_advance ( ) ;
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// now the ramming itself:
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while ( i < m_filpar [ m_current_tool ] . ramming_speed . size ( ) )
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{
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const float x = volume_to_length ( m_filpar [ m_current_tool ] . ramming_speed [ i ] * 0.25f , line_width , m_layer_height ) ;
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const float e = m_filpar [ m_current_tool ] . ramming_speed [ i ] * 0.25f / filament_area ( ) ; // transform volume per sec to E move;
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const float dist = std : : min ( x - e_done , remaining ) ; // distance to travel for either the next 0.25s, or to the next turnaround
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const float actual_time = dist / x * 0.25f ;
writer . ram ( writer . x ( ) , writer . x ( ) + ( m_left_to_right ? 1.f : - 1.f ) * dist , 0.f , 0.f , e * ( dist / x ) , dist / ( actual_time / 60.f ) ) ;
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remaining - = dist ;
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if ( remaining < WT_EPSILON ) { // we reached a turning point
writer . travel ( writer . x ( ) , writer . y ( ) + y_step , 7200 ) ;
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m_left_to_right = ! m_left_to_right ;
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remaining = xr - xl ;
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}
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e_done + = dist ; // subtract what was actually done
if ( e_done > x - WT_EPSILON ) { // current segment finished
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+ + i ;
e_done = 0 ;
}
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}
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Vec2f end_of_ramming ( writer . x ( ) , writer . y ( ) ) ;
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writer . change_analyzer_line_width ( m_perimeter_width ) ; // so the next lines are not affected by ramming_line_width_multiplier
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// Retraction:
float old_x = writer . x ( ) ;
float turning_point = ( ! m_left_to_right ? xl : xr ) ;
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if ( m_semm & & ( m_cooling_tube_retraction ! = 0 | | m_cooling_tube_length ! = 0 ) ) {
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float total_retraction_distance = m_cooling_tube_retraction + m_cooling_tube_length / 2.f - 15.f ; // the 15mm is reserved for the first part after ramming
writer . suppress_preview ( )
. retract ( 15.f , m_filpar [ m_current_tool ] . unloading_speed_start * 60.f ) // feedrate 5000mm/min = 83mm/s
. retract ( 0.70f * total_retraction_distance , 1.0f * m_filpar [ m_current_tool ] . unloading_speed * 60.f )
. retract ( 0.20f * total_retraction_distance , 0.5f * m_filpar [ m_current_tool ] . unloading_speed * 60.f )
. retract ( 0.10f * total_retraction_distance , 0.3f * m_filpar [ m_current_tool ] . unloading_speed * 60.f )
/*.load_move_x_advanced(turning_point, -15.f, 83.f, 50.f) // this is done at fixed speed
. load_move_x_advanced ( old_x , - 0.70f * total_retraction_distance , 1.0f * m_filpar [ m_current_tool ] . unloading_speed )
. load_move_x_advanced ( turning_point , - 0.20f * total_retraction_distance , 0.5f * m_filpar [ m_current_tool ] . unloading_speed )
. load_move_x_advanced ( old_x , - 0.10f * total_retraction_distance , 0.3f * m_filpar [ m_current_tool ] . unloading_speed )
. travel ( old_x , writer . y ( ) ) // in case previous move was shortened to limit feedrate*/
. resume_preview ( ) ;
}
2019-08-28 14:25:17 +00:00
// Wipe tower should only change temperature with single extruder MM. Otherwise, all temperatures should
// be already set and there is no need to change anything. Also, the temperature could be changed
// for wrong extruder.
if ( m_semm ) {
if ( new_temperature ! = 0 & & ( new_temperature ! = m_old_temperature | | m_is_first_layer ) ) { // Set the extruder temperature, but don't wait.
// If the required temperature is the same as last time, don't emit the M104 again (if user adjusted the value, it would be reset)
// However, always change temperatures on the first layer (this is to avoid issues with priming lines turned off).
writer . set_extruder_temp ( new_temperature , false ) ;
m_old_temperature = new_temperature ;
}
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}
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// Cooling:
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const int & number_of_moves = m_filpar [ m_current_tool ] . cooling_moves ;
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if ( number_of_moves > 0 ) {
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const float & initial_speed = m_filpar [ m_current_tool ] . cooling_initial_speed ;
const float & final_speed = m_filpar [ m_current_tool ] . cooling_final_speed ;
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float speed_inc = ( final_speed - initial_speed ) / ( 2.f * number_of_moves - 1.f ) ;
writer . suppress_preview ( )
. travel ( writer . x ( ) , writer . y ( ) + y_step ) ;
old_x = writer . x ( ) ;
turning_point = xr - old_x > old_x - xl ? xr : xl ;
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for ( int i = 0 ; i < number_of_moves ; + + i ) {
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float speed = initial_speed + speed_inc * 2 * i ;
writer . load_move_x_advanced ( turning_point , m_cooling_tube_length , speed ) ;
speed + = speed_inc ;
writer . load_move_x_advanced ( old_x , - m_cooling_tube_length , speed ) ;
}
}
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// let's wait is necessary:
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writer . wait ( m_filpar [ m_current_tool ] . delay ) ;
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// we should be at the beginning of the cooling tube again - let's move to parking position:
writer . retract ( - m_cooling_tube_length / 2.f + m_parking_pos_retraction - m_cooling_tube_retraction , 2000 ) ;
2018-03-09 11:40:39 +00:00
// this is to align ramming and future wiping extrusions, so the future y-steps can be uniform from the start:
// the perimeter_width will later be subtracted, it is there to not load while moving over just extruded material
2019-06-17 08:16:07 +00:00
writer . travel ( end_of_ramming . x ( ) , end_of_ramming . y ( ) + ( y_step / m_extra_spacing - m_perimeter_width ) / 2.f + m_perimeter_width , 2400.f ) ;
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writer . resume_preview ( )
. flush_planner_queue ( ) ;
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}
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// Change the tool, set a speed override for soluble and flex materials.
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void WipeTower : : toolchange_Change (
WipeTowerWriter & writer ,
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const size_t new_tool ,
const std : : string & new_material )
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{
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// Ask the writer about how much of the old filament we consumed:
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if ( m_current_tool < m_used_filament_length . size ( ) )
m_used_filament_length [ m_current_tool ] + = writer . get_and_reset_used_filament_length ( ) ;
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// This is where we want to place the custom gcodes. We will use placeholders for this.
// These will be substituted by the actual gcodes when the gcode is generated.
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writer . append ( " [end_filament_gcode] \n " ) ;
writer . append ( " [toolchange_gcode] \n " ) ;
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// Travel to where we assume we are. Custom toolchange or some special T code handling (parking extruder etc)
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// gcode could have left the extruder somewhere, we cannot just start extruding. We should also inform the
// postprocessor that we absolutely want to have this in the gcode, even if it thought it is the same as before.
Vec2f current_pos = writer . pos_rotated ( ) ;
writer . append ( std : : string ( " G1 X " ) + std : : to_string ( current_pos . x ( ) ) + " Y " + std : : to_string ( current_pos . y ( ) ) + never_skip_tag ( ) + " \n " ) ;
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2019-06-12 13:47:05 +00:00
// The toolchange Tn command will be inserted later, only in case that the user does
// not provide a custom toolchange gcode.
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writer . set_tool ( new_tool ) ; // This outputs nothing, the writer just needs to know the tool has changed.
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writer . append ( " [start_filament_gcode] \n " ) ;
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writer . flush_planner_queue ( ) ;
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m_current_tool = new_tool ;
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}
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void WipeTower : : toolchange_Load (
WipeTowerWriter & writer ,
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const box_coordinates & cleaning_box )
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{
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if ( m_semm & & ( m_parking_pos_retraction ! = 0 | | m_extra_loading_move ! = 0 ) ) {
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float xl = cleaning_box . ld . x ( ) + m_perimeter_width * 0.75f ;
float xr = cleaning_box . rd . x ( ) - m_perimeter_width * 0.75f ;
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float oldx = writer . x ( ) ; // the nozzle is in place to do the first wiping moves, we will remember the position
// Load the filament while moving left / right, so the excess material will not create a blob at a single position.
float turning_point = ( oldx - xl < xr - oldx ? xr : xl ) ;
float edist = m_parking_pos_retraction + m_extra_loading_move ;
writer . append ( " ; CP TOOLCHANGE LOAD \n " )
. suppress_preview ( )
/*.load_move_x_advanced(turning_point, 0.2f * edist, 0.3f * m_filpar[m_current_tool].loading_speed) // Acceleration
. load_move_x_advanced ( oldx , 0.5f * edist , m_filpar [ m_current_tool ] . loading_speed ) // Fast phase
. load_move_x_advanced ( turning_point , 0.2f * edist , 0.3f * m_filpar [ m_current_tool ] . loading_speed ) // Slowing down
. load_move_x_advanced ( oldx , 0.1f * edist , 0.1f * m_filpar [ m_current_tool ] . loading_speed ) // Super slow*/
. load ( 0.2f * edist , 60.f * m_filpar [ m_current_tool ] . loading_speed_start )
. load_move_x_advanced ( turning_point , 0.7f * edist , m_filpar [ m_current_tool ] . loading_speed ) // Fast phase
. load_move_x_advanced ( oldx , 0.1f * edist , 0.1f * m_filpar [ m_current_tool ] . loading_speed ) // Super slow*/
. travel ( oldx , writer . y ( ) ) // in case last move was shortened to limit x feedrate
. resume_preview ( ) ;
// Reset the extruder current to the normal value.
if ( m_set_extruder_trimpot )
writer . set_extruder_trimpot ( 550 ) ;
}
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}
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// Wipe the newly loaded filament until the end of the assigned wipe area.
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void WipeTower : : toolchange_Wipe (
WipeTowerWriter & writer ,
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const box_coordinates & cleaning_box ,
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float wipe_volume )
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{
// Increase flow on first layer, slow down print.
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writer . set_extrusion_flow ( m_extrusion_flow * ( m_is_first_layer ? 1.18f : 1.f ) )
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. append ( " ; CP TOOLCHANGE WIPE \n " ) ;
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float wipe_coeff = m_is_first_layer ? 0.5f : 1.f ;
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const float & xl = cleaning_box . ld . x ( ) ;
const float & xr = cleaning_box . rd . x ( ) ;
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// Variables x_to_wipe and traversed_x are here to be able to make sure it always wipes at least
// the ordered volume, even if it means violating the box. This can later be removed and simply
// wipe until the end of the assigned area.
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2018-03-21 14:57:17 +00:00
float x_to_wipe = volume_to_length ( wipe_volume , m_perimeter_width , m_layer_height ) ;
float dy = m_extra_spacing * m_perimeter_width ;
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float wipe_speed = 1600.f ;
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// if there is less than 2.5*m_perimeter_width to the edge, advance straightaway (there is likely a blob anyway)
if ( ( m_left_to_right ? xr - writer . x ( ) : writer . x ( ) - xl ) < 2.5f * m_perimeter_width ) {
writer . travel ( ( m_left_to_right ? xr - m_perimeter_width : xl + m_perimeter_width ) , writer . y ( ) + dy ) ;
m_left_to_right = ! m_left_to_right ;
}
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// now the wiping itself:
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for ( int i = 0 ; true ; + + i ) {
if ( i ! = 0 ) {
if ( wipe_speed < 1610.f ) wipe_speed = 1800.f ;
else if ( wipe_speed < 1810.f ) wipe_speed = 2200.f ;
else if ( wipe_speed < 2210.f ) wipe_speed = 4200.f ;
else wipe_speed = std : : min ( 4800.f , wipe_speed + 50.f ) ;
}
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float traversed_x = writer . x ( ) ;
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if ( m_left_to_right )
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writer . extrude ( xr - ( i % 4 = = 0 ? 0 : 1.5f * m_perimeter_width ) , writer . y ( ) , wipe_speed * wipe_coeff ) ;
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else
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writer . extrude ( xl + ( i % 4 = = 1 ? 0 : 1.5f * m_perimeter_width ) , writer . y ( ) , wipe_speed * wipe_coeff ) ;
2018-03-06 18:14:12 +00:00
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if ( writer . y ( ) + float ( EPSILON ) > cleaning_box . lu . y ( ) - 0.5f * m_perimeter_width )
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break ; // in case next line would not fit
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traversed_x - = writer . x ( ) ;
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x_to_wipe - = std : : abs ( traversed_x ) ;
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if ( x_to_wipe < WT_EPSILON ) {
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writer . travel ( m_left_to_right ? xl + 1.5f * m_perimeter_width : xr - 1.5f * m_perimeter_width , writer . y ( ) , 7200 ) ;
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break ;
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}
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// stepping to the next line:
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writer . extrude ( writer . x ( ) + ( i % 4 = = 0 ? - 1.f : ( i % 4 = = 1 ? 1.f : 0.f ) ) * 1.5f * m_perimeter_width , writer . y ( ) + dy ) ;
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m_left_to_right = ! m_left_to_right ;
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}
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// this is neither priming nor not the last toolchange on this layer - we are going back to the model - wipe the nozzle
if ( m_layer_info ! = m_plan . end ( ) & & m_current_tool ! = m_layer_info - > tool_changes . back ( ) . new_tool ) {
m_left_to_right = ! m_left_to_right ;
writer . travel ( writer . x ( ) , writer . y ( ) - dy )
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. travel ( m_left_to_right ? m_wipe_tower_width : 0.f , writer . y ( ) ) ;
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}
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writer . set_extrusion_flow ( m_extrusion_flow ) ; // Reset the extrusion flow.
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}
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WipeTower : : ToolChangeResult WipeTower : : finish_layer ( )
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{
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// This should only be called if the layer is not finished yet.
// Otherwise the caller would likely travel to the wipe tower in vain.
assert ( ! this - > layer_finished ( ) ) ;
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size_t old_tool = m_current_tool ;
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WipeTowerWriter writer ( m_layer_height , m_perimeter_width , m_gcode_flavor , m_filpar ) ;
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writer . set_extrusion_flow ( m_extrusion_flow )
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. set_z ( m_z_pos )
. set_initial_tool ( m_current_tool )
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. set_y_shift ( m_y_shift - ( m_current_shape = = SHAPE_REVERSED & & ! m_peters_wipe_tower ? m_layer_info - > toolchanges_depth ( ) : 0.f ) )
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. append ( " ;-------------------- \n "
" ; CP EMPTY GRID START \n " )
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. comment_with_value ( " layer # " , m_num_layer_changes + 1 ) ;
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// Slow down on the 1st layer.
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float speed_factor = m_is_first_layer ? 0.5f : 1.f ;
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float current_depth = m_layer_info - > depth - m_layer_info - > toolchanges_depth ( ) ;
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box_coordinates fill_box ( Vec2f ( m_perimeter_width , m_depth_traversed + m_perimeter_width ) ,
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m_wipe_tower_width - 2 * m_perimeter_width , current_depth - m_perimeter_width ) ;
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2018-07-27 13:56:27 +00:00
writer . set_initial_position ( ( m_left_to_right ? fill_box . ru : fill_box . lu ) , // so there is never a diagonal travel
m_wipe_tower_width , m_wipe_tower_depth , m_internal_rotation ) ;
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bool toolchanges_on_layer = m_layer_info - > toolchanges_depth ( ) > WT_EPSILON ;
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box_coordinates box = fill_box ;
for ( int i = 0 ; i < 2 ; + + i ) {
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if ( ! toolchanges_on_layer ) {
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if ( i = = 0 ) box . expand ( m_perimeter_width ) ;
else box . expand ( - m_perimeter_width ) ;
}
else i = 2 ; // only draw the inner perimeter, outer has been already drawn by tool_change(...)
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writer . rectangle ( box . ld , box . rd . x ( ) - box . ld . x ( ) , box . ru . y ( ) - box . rd . y ( ) , 2900 * speed_factor ) ;
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}
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2018-03-09 11:40:39 +00:00
// we are in one of the corners, travel to ld along the perimeter:
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if ( writer . x ( ) > fill_box . ld . x ( ) + EPSILON ) writer . travel ( fill_box . ld . x ( ) , writer . y ( ) ) ;
if ( writer . y ( ) > fill_box . ld . y ( ) + EPSILON ) writer . travel ( writer . x ( ) , fill_box . ld . y ( ) ) ;
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2018-03-12 14:41:25 +00:00
if ( m_is_first_layer & & m_adhesion ) {
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// Extrude a dense infill at the 1st layer to improve 1st layer adhesion of the wipe tower.
box . expand ( - m_perimeter_width / 2.f ) ;
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int nsteps = int ( floor ( ( box . lu . y ( ) - box . ld . y ( ) ) / ( 2 * m_perimeter_width ) ) ) ;
float step = ( box . lu . y ( ) - box . ld . y ( ) ) / nsteps ;
writer . travel ( box . ld - Vec2f ( m_perimeter_width / 2.f , m_perimeter_width / 2.f ) ) ;
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if ( nsteps > = 0 )
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for ( int i = 0 ; i < nsteps ; + + i ) {
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writer . extrude ( box . ld . x ( ) + m_perimeter_width / 2.f , writer . y ( ) + 0.5f * step ) ;
writer . extrude ( box . rd . x ( ) - m_perimeter_width / 2.f , writer . y ( ) ) ;
writer . extrude ( box . rd . x ( ) - m_perimeter_width / 2.f , writer . y ( ) + 0.5f * step ) ;
writer . extrude ( box . ld . x ( ) + m_perimeter_width / 2.f , writer . y ( ) ) ;
2018-03-08 15:44:52 +00:00
}
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writer . travel ( box . rd . x ( ) - m_perimeter_width / 2.f , writer . y ( ) ) ; // wipe the nozzle
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}
else { // Extrude a sparse infill to support the material to be printed above.
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const float dy = ( fill_box . lu . y ( ) - fill_box . ld . y ( ) - m_perimeter_width ) ;
const float left = fill_box . lu . x ( ) + 2 * m_perimeter_width ;
const float right = fill_box . ru . x ( ) - 2 * m_perimeter_width ;
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if ( dy > m_perimeter_width )
{
// Extrude an inverse U at the left of the region.
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writer . travel ( fill_box . ld + Vec2f ( m_perimeter_width * 2 , 0.f ) )
. extrude ( fill_box . lu + Vec2f ( m_perimeter_width * 2 , 0.f ) , 2900 * speed_factor ) ;
2018-03-08 15:44:52 +00:00
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const int n = 1 + int ( ( right - left ) / m_bridging ) ;
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const float dx = ( right - left ) / n ;
for ( int i = 1 ; i < = n ; + + i ) {
float x = left + dx * i ;
writer . travel ( x , writer . y ( ) ) ;
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writer . extrude ( x , i % 2 ? fill_box . rd . y ( ) : fill_box . ru . y ( ) ) ;
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}
writer . travel ( left , writer . y ( ) , 7200 ) ; // wipes the nozzle before moving away from the wipe tower
}
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else
writer . travel ( right , writer . y ( ) , 7200 ) ; // wipes the nozzle before moving away from the wipe tower
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}
writer . append ( " ; CP EMPTY GRID END \n "
" ;------------------ \n \n \n \n \n \n \n " ) ;
2018-02-21 12:07:32 +00:00
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m_depth_traversed = m_wipe_tower_depth - m_perimeter_width ;
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// Ask our writer about how much material was consumed.
// Skip this in case the layer is sparse and config option to not print sparse layers is enabled.
if ( ! m_no_sparse_layers | | toolchanges_on_layer )
if ( m_current_tool < m_used_filament_length . size ( ) )
m_used_filament_length [ m_current_tool ] + = writer . get_and_reset_used_filament_length ( ) ;
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2019-09-24 14:01:01 +00:00
ToolChangeResult result ;
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result . priming = false ;
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result . initial_tool = int ( old_tool ) ;
result . new_tool = int ( m_current_tool ) ;
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result . print_z = this - > m_z_pos ;
result . layer_height = this - > m_layer_height ;
result . gcode = writer . gcode ( ) ;
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result . elapsed_time = writer . elapsed_time ( ) ;
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result . extrusions = writer . extrusions ( ) ;
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result . start_pos = writer . start_pos_rotated ( ) ;
result . end_pos = writer . pos_rotated ( ) ;
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return result ;
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}
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// Appends a toolchange into m_plan and calculates neccessary depth of the corresponding box
2019-06-17 08:16:07 +00:00
void WipeTower : : plan_toolchange ( float z_par , float layer_height_par , unsigned int old_tool , unsigned int new_tool , bool brim , float wipe_volume )
2018-03-21 14:57:17 +00:00
{
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assert ( m_plan . empty ( ) | | m_plan . back ( ) . z < = z_par + WT_EPSILON ) ; // refuses to add a layer below the last one
2018-02-21 12:07:32 +00:00
2018-02-22 10:03:29 +00:00
if ( m_plan . empty ( ) | | m_plan . back ( ) . z + WT_EPSILON < z_par ) // if we moved to a new layer, we'll add it to m_plan first
m_plan . push_back ( WipeTowerInfo ( z_par , layer_height_par ) ) ;
if ( brim ) { // this toolchange prints brim - we must add it to m_plan, but not to count its depth
m_plan . back ( ) . tool_changes . push_back ( WipeTowerInfo : : ToolChange ( old_tool , new_tool ) ) ;
return ;
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}
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2018-02-22 10:03:29 +00:00
if ( old_tool = = new_tool ) // new layer without toolchanges - we are done
return ;
// this is an actual toolchange - let's calculate depth to reserve on the wipe tower
float depth = 0.f ;
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float width = m_wipe_tower_width - 3 * m_perimeter_width ;
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float length_to_extrude = volume_to_length ( 0.25f * std : : accumulate ( m_filpar [ old_tool ] . ramming_speed . begin ( ) , m_filpar [ old_tool ] . ramming_speed . end ( ) , 0.f ) ,
2018-03-21 14:57:17 +00:00
m_perimeter_width * m_filpar [ old_tool ] . ramming_line_width_multiplicator ,
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layer_height_par ) ;
2018-03-21 14:57:17 +00:00
depth = ( int ( length_to_extrude / width ) + 1 ) * ( m_perimeter_width * m_filpar [ old_tool ] . ramming_line_width_multiplicator * m_filpar [ old_tool ] . ramming_step_multiplicator ) ;
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float ramming_depth = depth ;
length_to_extrude = width * ( ( length_to_extrude / width ) - int ( length_to_extrude / width ) ) - width ;
float first_wipe_line = - length_to_extrude ;
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length_to_extrude + = volume_to_length ( wipe_volume , m_perimeter_width , layer_height_par ) ;
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length_to_extrude = std : : max ( length_to_extrude , 0.f ) ;
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depth + = ( int ( length_to_extrude / width ) + 1 ) * m_perimeter_width ;
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depth * = m_extra_spacing ;
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2018-05-24 15:24:37 +00:00
m_plan . back ( ) . tool_changes . push_back ( WipeTowerInfo : : ToolChange ( old_tool , new_tool , depth , ramming_depth , first_wipe_line , wipe_volume ) ) ;
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}
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void WipeTower : : plan_tower ( )
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{
// Calculate m_wipe_tower_depth (maximum depth for all the layers) and propagate depths downwards
m_wipe_tower_depth = 0.f ;
for ( auto & layer : m_plan )
layer . depth = 0.f ;
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for ( int layer_index = int ( m_plan . size ( ) ) - 1 ; layer_index > = 0 ; - - layer_index )
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{
float this_layer_depth = std : : max ( m_plan [ layer_index ] . depth , m_plan [ layer_index ] . toolchanges_depth ( ) ) ;
m_plan [ layer_index ] . depth = this_layer_depth ;
if ( this_layer_depth > m_wipe_tower_depth - m_perimeter_width )
m_wipe_tower_depth = this_layer_depth + m_perimeter_width ;
2018-03-29 13:32:09 +00:00
for ( int i = layer_index - 1 ; i > = 0 ; i - - )
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{
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if ( m_plan [ i ] . depth - this_layer_depth < 2 * m_perimeter_width )
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m_plan [ i ] . depth = this_layer_depth ;
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}
}
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}
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2019-06-17 08:16:07 +00:00
void WipeTower : : save_on_last_wipe ( )
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{
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for ( m_layer_info = m_plan . begin ( ) ; m_layer_info < m_plan . end ( ) ; + + m_layer_info ) {
set_layer ( m_layer_info - > z , m_layer_info - > height , 0 , m_layer_info - > z = = m_plan . front ( ) . z , m_layer_info - > z = = m_plan . back ( ) . z ) ;
if ( m_layer_info - > tool_changes . size ( ) = = 0 ) // we have no way to save anything on an empty layer
continue ;
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for ( const auto & toolchange : m_layer_info - > tool_changes )
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tool_change ( toolchange . new_tool , false ) ;
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float width = m_wipe_tower_width - 3 * m_perimeter_width ; // width we draw into
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float length_to_save = 2 * ( m_wipe_tower_width + m_wipe_tower_depth ) + ( ! layer_finished ( ) ? finish_layer ( ) . total_extrusion_length_in_plane ( ) : 0.f ) ;
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float length_to_wipe = volume_to_length ( m_layer_info - > tool_changes . back ( ) . wipe_volume ,
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m_perimeter_width , m_layer_info - > height ) - m_layer_info - > tool_changes . back ( ) . first_wipe_line - length_to_save ;
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length_to_wipe = std : : max ( length_to_wipe , 0.f ) ;
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float depth_to_wipe = m_perimeter_width * ( std : : floor ( length_to_wipe / width ) + ( length_to_wipe > 0.f ? 1.f : 0.f ) ) * m_extra_spacing ;
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//depth += (int(length_to_extrude / width) + 1) * m_perimeter_width;
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m_layer_info - > tool_changes . back ( ) . required_depth = m_layer_info - > tool_changes . back ( ) . ramming_depth + depth_to_wipe ;
}
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}
// Processes vector m_plan and calls respective functions to generate G-code for the wipe tower
// Resulting ToolChangeResults are appended into vector "result"
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void WipeTower : : generate ( std : : vector < std : : vector < WipeTower : : ToolChangeResult > > & result )
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{
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if ( m_plan . empty ( ) )
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return ;
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m_extra_spacing = 1.f ;
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plan_tower ( ) ;
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for ( int i = 0 ; i < 5 ; + + i ) {
save_on_last_wipe ( ) ;
plan_tower ( ) ;
}
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if ( m_peters_wipe_tower )
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make_wipe_tower_square ( ) ;
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m_layer_info = m_plan . begin ( ) ;
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// we don't know which extruder to start with - we'll set it according to the first toolchange
for ( const auto & layer : m_plan ) {
if ( ! layer . tool_changes . empty ( ) ) {
m_current_tool = layer . tool_changes . front ( ) . old_tool ;
break ;
}
}
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for ( auto & used : m_used_filament_length ) // reset used filament stats
used = 0.f ;
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m_old_temperature = - 1 ; // reset last temperature written in the gcode
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std : : vector < WipeTower : : ToolChangeResult > layer_result ;
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for ( auto layer : m_plan )
{
set_layer ( layer . z , layer . height , 0 , layer . z = = m_plan . front ( ) . z , layer . z = = m_plan . back ( ) . z ) ;
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if ( m_peters_wipe_tower )
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m_internal_rotation + = 90.f ;
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else
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m_internal_rotation + = 180.f ;
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if ( ! m_peters_wipe_tower & & m_layer_info - > depth < m_wipe_tower_depth - m_perimeter_width )
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m_y_shift = ( m_wipe_tower_depth - m_layer_info - > depth - m_perimeter_width ) / 2.f ;
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for ( const auto & toolchange : layer . tool_changes )
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layer_result . emplace_back ( tool_change ( toolchange . new_tool , false ) ) ;
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if ( ! layer_finished ( ) ) {
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auto finish_layer_toolchange = finish_layer ( ) ;
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if ( ! layer . tool_changes . empty ( ) ) { // we will merge it to the last toolchange
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auto & last_toolchange = layer_result . back ( ) ;
if ( last_toolchange . end_pos ! = finish_layer_toolchange . start_pos ) {
char buf [ 2048 ] ; // Add a travel move from tc1.end_pos to tc2.start_pos.
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sprintf ( buf , " G1 X%.3f Y%.3f F7200 \n " , finish_layer_toolchange . start_pos . x ( ) , finish_layer_toolchange . start_pos . y ( ) ) ;
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last_toolchange . gcode + = buf ;
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}
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last_toolchange . gcode + = finish_layer_toolchange . gcode ;
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last_toolchange . extrusions . insert ( last_toolchange . extrusions . end ( ) , finish_layer_toolchange . extrusions . begin ( ) , finish_layer_toolchange . extrusions . end ( ) ) ;
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last_toolchange . end_pos = finish_layer_toolchange . end_pos ;
}
else
layer_result . emplace_back ( std : : move ( finish_layer_toolchange ) ) ;
}
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result . emplace_back ( std : : move ( layer_result ) ) ;
m_is_first_layer = false ;
}
}
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void WipeTower : : make_wipe_tower_square ( )
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{
const float width = m_wipe_tower_width - 3 * m_perimeter_width ;
const float depth = m_wipe_tower_depth - m_perimeter_width ;
// area that we actually print into is width*depth
float side = sqrt ( depth * width ) ;
m_wipe_tower_width = side + 3 * m_perimeter_width ;
m_wipe_tower_depth = side + 2 * m_perimeter_width ;
// For all layers, find how depth changed and update all toolchange depths
for ( auto & lay : m_plan )
{
side = sqrt ( lay . depth * width ) ;
float width_ratio = width / side ;
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//lay.extra_spacing = width_ratio;
for ( auto & tch : lay . tool_changes )
tch . required_depth * = width_ratio ;
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}
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plan_tower ( ) ; // propagates depth downwards again (width has changed)
for ( auto & lay : m_plan ) // depths set, now the spacing
lay . extra_spacing = lay . depth / lay . toolchanges_depth ( ) ;
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}
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} ; // namespace Slic3r